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ENERGY KING

Wood/Coal Boilers

Models 35EKB/45EKB &

ASME-Certified Model A40EKB

Installation, Operation & Maintenance Manual

RJM Manufacturing, Inc.

1875 Olson Drive

Chippewa Falls, WI 54729

(715) 720-1794

♦

Fax (715) 720-1797

www.EnergyKing.com

Содержание 35EKB

Страница 1: ...d Coal Boilers Models 35EKB 45EKB ASME Certified Model A40EKB Installation Operation Maintenance Manual RJM Manufacturing Inc 1875 Olson Drive Chippewa Falls WI 54729 715 720 1794 Fax 715 720 1797 www...

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Страница 3: ...s the owner s responsibility to make certain that both the appliance and installation are acceptable to their insurance company as well as ensuring compliance with all local state and national codes a...

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Страница 5: ...e to cool before servicing Never fire a boiler that is low on water Never add water to a hot boiler The fuel loading and ash removal doors must be closed tightly during operation All seals must be mai...

Страница 6: ...nated areas A working smoke detector must be installed in the same room as this heating appliance For additional safety RJM Manufacturing Inc also recommends installing working smoke detectors and a l...

Страница 7: ...mney 18 Chimney Connector 18 Barometric Draft Control 19 PLUMBING 20 OPERATION 22 GENERAL INSTRUCTIONS 22 GATE VALVES 22 FIRST FIRE 23 TYPICAL OPERATION CYCLE 23 OVERFIRE 24 POWER FAILURE INSTRUCTIONS...

Страница 8: ...Rev 07 13 09 ENERGY KING Wood Coal Boiler Owner s Manual U S 2 This page is intentionally left blank...

Страница 9: ...x 17 x 30 30 x 17 x 30 30 x 17 x 35 Burn Chamber Volume 8 5 cu ft 8 5 cu ft 10 cu ft Log Length 26 26 32 Sliding Smoke Baffle Standard Standard Standard Cast Iron Fuel Loading Door Size H x W 15 5 x...

Страница 10: ...to the Boiler Draft is the force that moves air from the burn chamber up through the chimney See Venting for further instructions 2 Sliding Smoke Baffle When open the sliding smoke baffle allows smok...

Страница 11: ...egree heat retentive firebricks protect the sides of the Boiler s burn chamber ENERGY KING A40EKB Boilers and 35EKB Boilers use 12 firebricks 6 on each side The ENERGY KING 45EKB Boiler uses 14 firebr...

Страница 12: ...s throughout the world The core values of ASME are rooted in its mission to better enable mechanical engineering practitioners to contribute to the well being of humankind About Codes Standards What i...

Страница 13: ...l factory built chimney Do not connect this unit to any chimney flue serving any other appliance See Venting for further instructions b Has your chimney been inspected For your safety it is important...

Страница 14: ...also increases the risk of dangerous creosote build up in your appliance and chimney Softwoods such as pine and fir are easily ignited and burn rapidly with hot flames With softwoods you will spend m...

Страница 15: ...id fuel heating appliance and its components If you choose to burn bituminous coal be sure to select only high grade bituminous coal Coal Size Your ENERGY KING Wood Coal Boiler is designed to use coal...

Страница 16: ...ay from the boiler when no other zones are calling for heat In this way it will prevent your ENERGY KING Wood Coal Boiler from overheating However as a safety feature if your Boiler should overheat or...

Страница 17: ...NG Wood Coal Boiler in an add on application locate the ENERGY KING Wood Coal Boiler as close to the new or existing chimney as possible and as close to your existing boiler as practical However a min...

Страница 18: ...mber to promote the most efficient combustion for either fuel The words Wood and Coal are cast into the hearth plates on opposite sides a If you are going to burn wood position the hearth plates with...

Страница 19: ...and secure using the bolts found on the draft opening 7 Pressure Temperature Gauge Insert the Pressure Temperature Gauge into the right front receptacle located on top of the Boiler 8 Pressure Relief...

Страница 20: ...at the upper left on the back of the ENERGY KING Wood Coal Boiler model 35EKB or 45EKB b Apply pipe joint compound not included to the threads of the 4 domestic hot water coil c Insert the 4 domestic...

Страница 21: ...ll installations it may be necessary if The heating appliance does not draw steadily smells experiences smoke roll out burns poorly or backdrafts whether or not there is combustion present Any of the...

Страница 22: ...existing chimney must be cleaned and inspected to be sure it is clean and free from defect or damage All connections must comply with NFPA Standard 211 and all applicable building codes and regulation...

Страница 23: ...lation Figure 8 Venting Requirements The Chimney must be at least 3 feet higher than the highest point where it passes through the roof and at least 2 feet higher than the highest part of the roof or...

Страница 24: ...upport hangers or brackets every three feet if it is absolutely necessary to have a run of more than six feet which is not recommended Chimney connector sections must be attached to the heating applia...

Страница 25: ...fuel heating appliance burn chamber A pivoted counterbalanced flap is pulled open by the draft when the draft reaches a critical amount This permits air to enter the chimney thus preventing the draft...

Страница 26: ...sion tank is properly sized Auto Fill In order for a pressurized hot water heating system such as the ENERGY KING Wood Coal Boiler to function safely and efficiently it must be filled with water at al...

Страница 27: ...r the pressure relief valve which will release water thus relieving pressure RJM Manufacturing Inc recommends installing a normally open zone valve and a strap on non immersion surface mounted aquasta...

Страница 28: ...ys add water to a boiler gradually Never add water to a hot appliance For greatest efficiency you may sometimes need to allow your existing conventional heating system to assist your ENERGY KING Wood...

Страница 29: ...of your ENERGY KING Wood Coal Boiler Some odors may be given off a new ENERGY KING Wood Coal Boiler during the initial few hours of burning while the steel and the paint are being cured Ventilating th...

Страница 30: ...l trigger the pressure relief valve and release water to relieve pressure If this should occur allow the Boiler to cool completely before refilling Never fire a boiler that is low on water Never add w...

Страница 31: ...minutes for the fire to establish itself Once you have some red hot burning embers add larger pieces of wood a Vary the position of the wood in the burn chamber to maximize the exposed surface area o...

Страница 32: ...grates Removal of the coal ash will allow for passage of primary air to the coal bed and prevent damage or warpage to the grates 4 A coal fire should not be poked or broken up as this tends to bring...

Страница 33: ...oal Boiler to operate with draft controls fully open for approximately 15 minutes or until the fresh coal ignites When the coal is properly ignited adjust the thermostat accordingly Check the fire per...

Страница 34: ...al on the grate in front of the banked coal Be careful not to smother your existing coals 6 Close the fuel loading door and sliding smoke baffle Banking Banking allows you to recharge your coal fire i...

Страница 35: ...e monthly during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire Be aware that the hotter the f...

Страница 36: ...operate at peak performance Failure to clean and maintain this Boiler as indicated can result in poor performance and safety hazards Please use Appendix D Purchase Service Record to keep a record of y...

Страница 37: ...e the entire ENERGY KING Wood Coal Boiler a thorough cleaning Your venting system should be inspected and cleaned annually Clean and remove fly ash from chimney connector flue pipes and chimney Soot b...

Страница 38: ...only high quality clean dry fuel as outlined in Fuel Requirements Improper Draft Too little or too much draft Insufficient combustion air Solution Adjust the draft controls and observe until you deter...

Страница 39: ...azy or dirty or startup is slow or smoky Your exhaust or combustion air systems may be blocked Verify all vents and pipes are free from obstruction and the draft controls are operating correctly Your...

Страница 40: ...ightly and all gaskets are in good condition Your exhaust or combustion air systems may be blocked Verify all vents and pipes are free from obstruction and the draft controls are operating correctly Y...

Страница 41: ...KING Wood Coal Boiler requires frequent refilling Your Pressure Relief Valve may be installed incorrectly or may be faulty Please contact your ENERGY KING dealer or heating contractor Check for leaks...

Страница 42: ...Rev 07 13 09 ENERGY KING Wood Coal Boiler Owner s Manual U S 36 This page is intentionally left blank...

Страница 43: ...Rev 07 13 09 ENERGY KING Wood Coal Boiler Owner s Manual U S 37 Appendix A Wiring Diagram...

Страница 44: ...Rev 07 13 09 ENERGY KING Wood Coal Boiler Owner s Manual U S 38 This page is intentionally left blank...

Страница 45: ...Manufacturing Inc recommends installing a series of three gate valves The three gate valves are to be used in the event you do not use your ENERGY KING Wood Coal Boiler for an extended period one or m...

Страница 46: ...Rev 07 13 09 ENERGY KING Wood Coal Boiler Owner s Manual U S 40 This page is intentionally left blank...

Страница 47: ...aft System Components Part Number Part Description 4 MOT FORCEDDRAFTBOX Forced Draft Parts Box 4 MOT 60CFMBLOWER 60CFM Forced Draft Blower 4 MOT 60CFMROTARY Rotary switch for 60CFM Forced Draft Blower...

Страница 48: ...SHGRHNDL Shaker Grate Handle for Optional Shaker Grates 4 HAN 1 2CHROME 1 2 Chrome Spring Handle with Hardware 4 CAS WDGR35 Cast Iron Stationary Wood Grate for 35EKB A40EKB 2 Required 4 CAS WDGR45 Ca...

Страница 49: ...1 2 Chrome Spring Handle for Ash Removal Door Sliding Smoke Baffle and Optional Shaker Grates Handles 4 HAN 5 8CHROME 5 8 Chrome Spring Handle for Fuel Loading Door Handle 4 HAR DOORPIN Door Pins 4 Re...

Страница 50: ...Rev 07 13 09 ENERGY KING Wood Coal Boiler Owner s Manual U S 44 This page is intentionally left blank...

Страница 51: ...ft side of the unit Have you completed returned your warranty card Date Mailed Has Dealer Installer gone over the operation and maintenance of appliance Purchase Installation Record MODEL SERIAL NUMBE...

Страница 52: ...t for the faulty part s All transportation charges are to be paid for by the purchaser However if a faulty part is to be returned to us we will provide return shipping via a call tag Units To make a w...

Страница 53: ...ON ADDRESS 1 ADDRESS 1 ADDRESS 2 ADDRESS 2 CITY ST ZIP CITY ST ZIP TELEPHONE TELEPHONE FAX EMAIL Model Serial No Date of Purchase Date of Failure Date of Repair Description of Failure Repairs Made ple...

Страница 54: ...Rev 07 13 09 ENERGY KING Wood Coal Boiler Owner s Manual U S 48 This page is intentionally left blank...

Страница 55: ...ol box the Aquastat Immersion control pressure relief valve and pressure temperature gauge What is covered by this warranty This warranty covers any defects in materials or workmanship in your new ENE...

Страница 56: ...ing the warranty period notify your authorized ENERGY KING dealer If there is no ENERGY KING dealer in your area contact RJM Manufacturing Inc directly Provide your name address phone number serial nu...

Страница 57: ...S 51 Supplement A Aquastat Immersion Control The following document was prepared and published by Honeywell International for distribution with their models L4081A B and L6081A C Multiple Aquastat Con...

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Страница 70: ...24 V Wall Thermostat The following document was prepared and published by Honeywell International for distribution with their models T822K L T827K wall thermostats It is reproduced here for reference...

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