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35362-5-0217

Page 57

MAINTENANCE AND SERVICE

Glass & Barrier Removal

1.  Remove the lower panel.

2.  Lift off and remove the barrier screen.

3.  Release two glass frame clamps at bottom of firebox.

4.  Remove glass frame.

Glass & Barrier Replacement

1.  Place the glass frame into fireplace.

2.  Attach two glass frame clamps at bottom of firebox.

3.  Replace the barrier screen.

4.  Attach lower panel.

GLASS FRAME CLAMPS

Figure 76

Figure 77

Figure 78

Figure 79

Содержание White Mountain Hearth DVCX36FP91N-1

Страница 1: ...MF DVCX 36 42 FP91 N P 1 MH30033 Thisappliancemaybeinstalledinanaftermarket permanently located manufactured home USA only or mobile home where not prohibited by state or local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING If not installed operated and maintai...

Страница 2: ...ng See Page 15 5 Install the gas lines See Page 13 6 Install the wiring See Pages 14 and 45 7 Install the venting See Pages 19 24 8 Install the fireplace See Pages 15 18 9 Connect the gas See Pages 13 10 Install the logs See Pages 31 42 11 Light the fireplace and troubleshoot See Pages 43 and 58 59 12 Install trim and other accessories See Page 7 13 Show the homeowner how to operate the fireplace ...

Страница 3: ...24 VERTICAL TERMINATION 25 26 FRAMING AND FINISHING 27 28 DVVK 5F FLEX VENT INSTRUCTIONS 29 30 LINER PLACEMENT 31 GLOWING EMBERS 31 LOG IDENTIFICATION 32 LOG PLACEMENT 33 42 LIGHTING INSTRUCTIONS 43 IPI SYSTEM WIRING DIAGRAM 44 REMOTE CONTROL OPERATION INSTRUCTIONS 45 50 INTERMITTENT PILOT PARTS VIEW 52 INTERMITTENT PILOT PARTS LIST 53 FIREPLACE ALL UNITS PARTS VIEW 54 FIREPLACE ALL UNITS PARTS LI...

Страница 4: ...LP 1 5 Hardware Pack 1 6 AA Battery 4 7 AAA Battery 3 8 Remote 1 Not Shown Log Set see Page 32 1 set Not Shown Fireplace 1 Not Shown Accessory Sheet 1 Not Shown Product Registration Card 1 See Parts Lists on Pages 52 55 for ordering replacement parts Do not order batteries bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store ...

Страница 5: ...oper installation or use of the fireplace can cause serious injury or death from fire burns explosions or carbon monoxide poisoning The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSIZ223 1 NFPA54 NaturalGasandPropaneInstallation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West 42nd St...

Страница 6: ... Depth 21 1 16 21 1 16 21 1 16 21 1 16 Gas Inlet Shutoff Valve pipe 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT Vent Size 5 x 8 5 x 8 5 x 8 5 x 8 NOTE Air shutter settings are factory minimum settings Some venting configurations may require minor air shutter adjustments for optimum performance NOTE The glass used in your fireplace is ceramic glass If the glass is cracked or damaged in any way it should be rep...

Страница 7: ...orative Door Brushed Nickel DVCX36 DVD42XBLNB Decorative Door Brushed Nickel DVCX42 DVP36XCB Ceramic Fiber Liner Rustic Brick DVCX36 DVP42XCB Ceramic Fiber Liner Rustic Brick DVCX42 DVP36XWS Ceramic Fiber Liner and Floor Old World Stone DVCX36 DVP42XWS Ceramic Fiber Liner and Floor Old World Stone DVCX42 DVP36XKR Reflective Liner Black DVCX36 DVP42XKR Reflective Liner Black DVCX42 DVF36XKR Reflect...

Страница 8: ...ebox 28 3 8 32 3 8 H The height to the firebox standoffs 42 1 8 42 1 8 I Width from the left side of the box to the centerline of vent 19 1 8 23 1 8 J Depth from back of box to centerline of top vent 7 11 16 7 11 16 K Height from the bottom of the box to the gas line opening 2 2 L Depth from the front of the box to gas line opening 4 1 2 4 1 2 M Depth from rear of box to gas line opening 10 7 8 10...

Страница 9: ...L CHART FOR MAXIMUM MANTEL DEPTH SEE MANTEL CHART FOR MINIMUM HEIGHT OF MANTEL ABOVE UNIT STAND OFF 3 76mm HEIGHT ABOVE TOP OF FIREPLACE REAR STAND OFF SIDE STAND OFF Figure 1 Note Generic Firebox shown Mantel Chart TOP EDGE OF FIREPLACE OPENING INDEX LETTER DIMENSIONS in inches DISTANCE FROM TOP EDGE OF FIREPLACE OPENING HORIZONTAL DISTANCE FROM FIREPLACE FRONT VERTICAL A 12 25 1 2 B 10 25 1 2 C ...

Страница 10: ...ove this fireplace Empire Comfort Sys tems accepts no responsibility for damage or injuries Follow the television manufacturer s installation instructions including any recommendations regarding proximity to heat sources If you have a TV above your fireplace turn off the fireplace and let it cool completely before servicing or touching any buttons on the TV CLEARANCES Do not attach combustible mat...

Страница 11: ...een the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to Figure 7 VENT TERMINATION CLEARANCES The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe from the flue col...

Страница 12: ...1 cm 24 in 61 cm L Clearance above paved sidewalk or paved drive way located on public property 7 ft 2 13 m 7 ft 2 13 m E Clearance to unventi lated soffit 12 in 30 cm 12 in 30 cm M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm F Clearance to outside corner 6 in 15 cm 6 in 15 cm 1 In accordance with the current CSA B149 1 Natural Gas and Propane Instal lation Code G Clearan...

Страница 13: ...Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inle...

Страница 14: ...and shall be in compliance with all local city and state building codes Before making the electrical connection make sure that the main power supply is disconnected The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Latest Edition A factory installed junction box is located on the...

Страница 15: ...ter installing firebox into framing the finished wall surface must cover the six inch opening above the firebox DIMENSIONS in inches Dim DVCX36 DVCX42 A 42 5 16 42 5 16 B 42 3 8 46 3 8 C 21 1 2 21 1 2 Figure 13 Framing and Finishing 1 Choose unit location 2 Frame in fireplace with a header across the top It is important to allow for finished face when setting the depth of the frame 3 Attach firepl...

Страница 16: ...ce around vertical vent pipe on first twelve inches See Figure 16 For horizontal vent maintain a minimum one inch clearance to the bottom and sides of the vent and three inch clearance to combustibles above the vent pipe See Figure 17 NOTE A two inch clearance around pipe for the first twelve inches above the fireplace is required Figure 16 Figure 17 Horizontal Vent Clearances ...

Страница 17: ...n option is used The appliance can be mounted on any of the following surfaces 1 A flat hard combustible burnable surface 2 A raised wooden platform 3 Fourcornersupports Example Fourconcretemasonryblocks These supports must be positioned so they contact all four perimeter edges on the bottom of the unit Securing the Vent Pipe to the Fireplace 1 Hand bend the tabs up on the Outer Wrapper Top Assemb...

Страница 18: ...2 10 3 4 to 12 1 4 Figure 24 CORNER INSTALLATION VERTICAL 90 DEGREE ELBOW TO HORIZONTAL OUT THE WALL 12 inch minimum rise before elbow DIMENSIONS in inches DIM DVCX36 DVCX42 A 47 49 7 8 B 33 1 4 35 1 4 C 13 3 4 15 1 8 D 66 3 8 70 1 2 Figure 25 After installing the vent system install flue heat shield 1 Hand bend tabs on flue heat shield out 90 2 Attach to insulation box as shown in Figure 26 Figur...

Страница 19: ...ize is the same NOTICE All outer connection joints must be sealed with aluminum tape screwsorsiliconesealantratedabove300 F 149 C Theinner flue joints do not require any sealant Figure 27 VENT SYSTEM IDENTIFICATION SPECIAL DV VENT KITS Available from Empire Comfort Systems Inc dealers DVVK 5TP Direct Vent Fireplace Vent Kit for Top Vent Thru the wall 4 to 6 inch wall thickness Includes 58DVA E90 5...

Страница 20: ...n and recommended open ings for the flue restrictor Adjustments may be made for each par ticular installation Figure 28 Figure 29 The minimum hole location dimensions for through the wall horizontal installations with a 90 degree elbow and 12 inch rise off the top of the fireplace A FIREPLACE SERIES HARD ELBOW DIMENSIONS in inches A B C D DVCX36 51 1 2 5 5 16 7 5 16 10 5 8 DVCX42 51 1 2 5 5 16 7 5...

Страница 21: ...e it must be noted that the bottom of the cap must be 12 inches 305mm above the ground level and top of the cap must be no less than 18 inches 457mm below a combustible projection and no closer than 9 inches 229mm to any wall running parallel to vent termination Figure 31 Below Grade Installation When it is not possible to meet the required vent termination clearances of 12 inches 305 mm above gra...

Страница 22: ...each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 inches Reduce 3 feet for every 90 elbow This does not apply if the 45 elbows are installed on the vertical part of the vent system Example Accordingtothechartthemaximumhorizontalventlength is 20 feet and if two 45 elbows are required in the horizontal vent it must be reduced to 17 feet The maximum ...

Страница 23: ... MAXIMUM 24 28 7 6 MAXIMUM Figure 35 Two 90 Elbows Note Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 feet from the total horizontal measurement for each 45 elbow installed hori zontally 1 MININUM INSTALLED HORIZONTALLY B A EXAMPLE VENT RUNS INITIAL PIPE LENGTH A Vertical B Horizontal 3 6 3 5 11 MAXIMUM 4 7 3 5 17 MAXIMUM 4 6 7 9 5 17...

Страница 24: ...mm from the total horizontal measure ment for each 90 elbow installed horizontally Subtract 1 1 2 ft 457 mm from the total horizontal measurement for each 45 el bow installed horizontally Dimensions in Feet A B MIN 4 8 17 6 10 15 1 2 8 12 14 10 14 13 MAX 12 16 12 Maximum horizontal run is 100 of vertical but cannot exceed 17 feet Figure 40 After installing the vent system install flue heat shield ...

Страница 25: ...creased In high wind conditions nearby trees adjoining roof lines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem Figure 43 General Maintenance Inspect venting system semi annually as follows 1 Check for corrosion areas of the venting system exposed to the elements These will appear as rust spo...

Страница 26: ...ould the outside walls of your home This is especially important in cold climates Upon completion of chase framing install the vent system by following the instructions in this manual Figure 45 Vertical Through the Roof Applications Your Gas Fireplace has been approved for a Vertical installations up to 40 feet in height b Two sets of 45 degree elbow offsets within these vertical installations Fro...

Страница 27: ...gh an interior wall an exterior wall or a ceiling These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system Horizontal Firestops Horizontal runs in the vent system which pass through either interior or exterior walls require the use of wall firestops on both sides of the wall through which the vent passes Position the firestop...

Страница 28: ...ously cut and framed hole See Figure 50 If the area above the ceiling is an attic position and secure the firestop on top of the previously framed hole See Figure 51 NOTE Remove insulation from the framed area in the attic before installing the firestop and or vent pipes Figure 49 Figure 50 Figure 51 Finishing Finish the walls with the material of your choice Figure 2 on Page 9 showstheminimumvert...

Страница 29: ...re 52 5 FLEX VENT PIPE SPACER SPRING 8 FLEX VENT PIPE Figure 53 3 Attach a 6 inch piece of hard pipe to raise the connection point above the unit 4 Use existing 8 inch diameter inlet collar to attach outer vent pipe 5 Install the Wall Firestop Thimble assembly as required through the wall Refer to the venting charts in the fireplace manual to determine the proper height and size of the vent openin...

Страница 30: ...Secure flue adapter to the fireplace flue with a minimum of two screws provided See Figure 54 11 Attach the Outer Vent pipe to the 8 inch diameter collar on the fireplace with a large band clamp provided Sealant may also be used on the outer vent connections 12 Check all vent connections for tightness Make sure horizontal venting has the proper rise and combustible clearances required Refer to ven...

Страница 31: ...bers from the kit supplied with the fireplace Tear the embers into dime size pieces and fluff each piece to maximize the glow Apply a single layer of embers in the shaded areas below NOTE Replacement embers either regular or platinum must be purchased from Empire Comfort Systems NOTE Embers break down over time Remove old embers prior to reapplication LINER PLACEMENT NOTE Install Ceramic Fiber or ...

Страница 32: ...ering parts it is very important that part number and description of part coincide Part Number Description Front View Top View 34204 Front Right Log A 34203 Center Left Log B 34202 Front Left Log C 34207 Left Log D 34208 Center Right Log E 34209 Center Log F 34210 Rear Log G 34205 Right Log H 34206 Chunk Log I 35362 5 0217 Page 32 ...

Страница 33: ...LOG PLACEMENT 1 Place Front Right Log A onto Burner Pins 1 and 2 Note Ember material not shown for clarity Burner Pin Layout 35362 5 0217 Page 33 ...

Страница 34: ...LOG PLACEMENT 2 Place Center Left Log B onto Burner Pins 3 and 4 Note Ember material not shown for clarity Burner Pin Layout 35362 5 0217 Page 34 ...

Страница 35: ...Note Ember material not shown for clarity LOG PLACEMENT 3 Place Front Left Log C onto Right Pin on B Log 35362 5 0217 Page 35 ...

Страница 36: ...Note Ember material not shown for clarity LOG PLACEMENT 4 Place Left Log D onto Left Pin on B Log Burner Pin Layout 35362 5 0217 Page 36 ...

Страница 37: ...Note Ember material not shown for clarity LOG PLACEMENT 5 Place Center Right Log E onto Burner Pin 5 and onto A Log 35362 5 0217 Page 37 ...

Страница 38: ...Note Ember material not shown for clarity LOG PLACEMENT 6 Place Center Log F onto Burner Pin 6 and Pin on E Log Burner Pin Layout 35362 5 0217 Page 38 ...

Страница 39: ...Note Ember material not shown for clarity LOG PLACEMENT 7 Place Rear Log G onto Burner Pin 7 and Pin on F Log 35362 5 0217 Page 39 ...

Страница 40: ...Note Ember material not shown for clarity LOG PLACEMENT 8 Place Right Log H onto Pins on E Log and F Log 35362 5 0217 Page 40 ...

Страница 41: ...LOG PLACEMENT 9 Place Chunk Log I onto Burner Pin 8 as shown Note Ember material not shown for clarity Burner Pin Layout 35362 5 0217 Page 41 ...

Страница 42: ...Completed Logset LOG PLACEMENT Note Ember material not shown for clarity Burner Pin Layout 35362 5 0217 Page 42 ...

Страница 43: ...ructions for detailed operation information LIGHTING INSTRUCTIONS A This appliance is equipped with an ignition device which au tomatically lights the pilot Do not try to light the pilot by hand use the remote control Before lighting the pilot ensure that the main on off switch is on When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for...

Страница 44: ...located manufactured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with glass panel removed cracked or broken Replacement of the panel should be done by a licensed or qualified service person WARNING Improper installation adjustment alteration service or maintenance can ...

Страница 45: ...atteries Ambient Temperature Ratings 0 50 C 32 122 F Radio Frequency 315 MHz NOTICE THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES PLACING THE RECEIVER IN OR NEAR METAL SEVERELY REDUCES THE SIGNAL RANGE NOTICE TURN OFF THE MAIN GAS SUPPLY OF THE APPLI ANCE DURING INSTALLATION OR MAINTENANCE OF THE RECEIVER DEVICE NOTICE FOR INSTALLATION MAINTENANCE SWITCH OFF THE INSERT BY REMOVING MAIN ...

Страница 46: ...ION DISPLAY With the system in the OFF position press the THERMOSTAT key and the MODE key at the same time Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display See Figures 59a and 59b Figure 59a Degrees Celsius Figure 59b Degrees Fahrenheit TURN THE APPLIANCE ON AND OFF 1 With the system OFF press the ON OFF key on the Trans mitt...

Страница 47: ...N in the high position Figure 61 Flame OFF Figure 62 Flame Level 1 Figure 63 Flame Level 5 Figure 64 Flame Level Maximum THERMOSTAT TRANSMITTER OPERATION The Remote Control can operate as a room thermostat The ther mostat can be set to a desired temperature to control the comfort level in a room To activate the function press the THERMOSTAT key See Fig ure 57a The LCD display on the Transmitter wi...

Страница 48: ...set temperature press the UP or DOWN ARROW keys until the desired set temperature is displayed on the LCD screen of the Transmitter NOTICE When Smart Thermostat is activated the manual flame height adjustment is disabled Figure 66 SMART Function Icon Figure 67 FAN SPEED CONTROL The speed of the fan can be controlled by the Proflame system The fan speed can be adjusted through six speeds To activat...

Страница 49: ...Use the Up Down Arrow Buttons Figure 57a to adjust the out put level A single beep will confirm reception of the command OFF Figure 70 OFF Figure 71 CONTINUOUS PILOT INTERMITTENT PILOT CPI IPI SELECTION With the system in OFF position press the MODE key Figure 57a to index to the CPI mode icon See Figures 72 and 73 Pressing the UP ARROW key will activate the Continuous Pilot Ignition mode CPI Pres...

Страница 50: ...re 75 USING WITHOUT A REMOTE CONTROL Remove the decorative front and outer surround to access the module With the ON OFF rocker switch in the ON position press with SW1 button on the module The module will beep 3 times to indicate that it is ready to synchronize with a remote If no remote is found the module will enter Manual Mode and the flame and pilot will light The insert can now be turned ON ...

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Страница 52: ...35362 5 0217 Page 52 INTERMITTENT PILOT PARTS VIEW 1 3 4 5 6 7 8B 9 10 11 12 13 14 15 19 21 20 8A 22 23 22 24 2 16 17 18 25 26 27 28 29 30 ...

Страница 53: ...ASSEMBLY INLET REAR 13 R11862 R11862 CONNECTOR BRASS COMPRESSION TEE 14 33002 33002 TUBING ASSEMBLY INLET FRONT 15 33624 33624 TUBING ASSEMBLY INLET 16 35154 35154 MODULE TRAY 17 R2522 R2522 SWITCH ON OFF 18 R12383 R12383 RECEIVER MODULE 19 R11122 R11122 BATTERY HOLDER AA WITH SNAP ON 20 R11233 R11233 VALVE NAT 20 R11234 R11234 VALVE LPG 21 R2423 R2423 CONNECTOR MALE 5 16 X 3 8 NPT 22 17626 17626 ...

Страница 54: ...35362 5 0217 Page 54 FIREPLACE ALL UNITS PARTS VIEW 1 2 3 4 5 6 7 8 10 9 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ...

Страница 55: ...3 4 2 REQUIRED 12 R11721 R11721 LIGHT SOCKET ASSEMBLY 13 R8850 R8850 NUT 4 40 2 REQUIRED 14 R11752 R11752 GLASS ACCENT LAMP 15 R9342 R9342 BEZEL ACCENT LAMP 16 17357 17357 JUNCTION BOX SHIELD 17 17162 17162 JUNCTION BOX ASSEMBLY 18 34052 34052 REAR LOG SUPPORT ASSEMBLY 19 35108 35109 GLASS FRAME ASSEMBLY COMPLETE 20 32960 32994 LOWER PANEL 21 34987 34988 SCREEN ASSEMBLY COMPLETE 22 R11238 R11238 W...

Страница 56: ...ect the external vent cap on a regular basis to make sure no debris is interferes with the air flow Glass Cleaning Clean the glass periodically During start up condensation forms on the inside of the glass causing lint dust and other airborne particles to cling to the glass Also initial paint curing may deposit a film on the glass Allow the fireplace to cool and then clean the glass two or three t...

Страница 57: ...e barrier screen 3 Release two glass frame clamps at bottom of firebox 4 Remove glass frame Glass Barrier Replacement 1 Place the glass frame into fireplace 2 Attach two glass frame clamps at bottom of firebox 3 Replace the barrier screen 4 Attach lower panel GLASS FRAME CLAMPS Figure 76 Figure 77 Figure 78 Figure 79 ...

Страница 58: ... Verify the electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed check if pilot flow adjust screw is set correctly in accordance with the appliance manufacturer instructions If necessary correct it 3 Replace pilot tube or complete pilot assembly 4 Replace the ...

Страница 59: ...ns 5 Remove the provided wiring harnesses from EV2 of gas valve red base and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greater than 0 then replace valve 5 2 Or Replace IFC 6 Check the pressure at the outlet pressure test point out according to the manufacturer s instruction If not in accordance replace the gas valve 1 Veri...

Страница 60: ...rniture paper boxes and clothing The glass front or any part removed for servicing the appli ance must be replaced prior to operating the appliance Work should be done by a qualified service person Any safety screen or guard removed to service an appliance must be replaced prior to operating the appliance Young children should be carefully supervised when they are in the same room as the appliance...

Страница 61: ... in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you dete...

Страница 62: ...isions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight feet above grade directly in line with the exhaust vent termination for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less t...

Страница 63: ...ase and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fol lowing illustration and part list Be ...

Страница 64: ...furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might result from the use misuse or improper installation of this appliance Travel diagnostic costs and freight charges on warranted parts to and from the factory Claims that do ...

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