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32227-0-0513

Page 10

vENTING AND INSTALLATION

1.  Before beginning, remove glass door and log package from 

unit. Also check to make sure there is no hidden damage to 

the unit. Take a minute and plan out the gas, venting and elec-

trical route. It is best to start with the gas line first, followed by 

the chimney liner and electrical supply requirements.

2.  Minimum  fireplace  opening  requirements  are  shown  in  

Figure 2

 of this installation manual. The firebrick (refractory), 

glass doors, screen rails, screen mesh and log grates  can be 

removed from a factory built fireplace in order to gain mini-

mum gas insert opening requirements prior to installing the 

gas fireplace insert.

3.  This insert requires no hearth extensions. Combustible ma-

terial  on  the  floor  may  be  installed  up  to  the  insert.  Do  not 

obstruct the lower louver of the insert. The original fireplace 

cannot be returned to solid fuel in this condition.

4.  The metal floor of the solid fuel firebox may be removed to 

facilitate the installation of the insert. CLEARANCE TO COM-

BUSTIBLE MATERIAL UNDER THE INSERT IS 1/4”. YOU 

MUST USE THE LEVELING LEGS TO RAISE THE INSERT 

A MINIMUM OF 1/4” IF THE INSERT IS TO SIT ON COM-

BUSTIBLE MATERIAL. The side walls and top structure of the 

firebox may not be altered with the exception of removable 

baffles and dampers. Smoke shields, shelves and baffles may 

be removed if attached with mechanical fasteners. The origi-

nal fireplace cannot be returned to solid fuel in this condition.

5.  The  original  specified  clearances  of  a  factory-built  fire-

place must be maintained, with the exception of the hearth. 

Clearances  on  a  masonry  fireplace  must  be  maintained 

at 12” from the opening for combustible projections over 

1 1/2”. Clearances for combustible projections under 

 

1 1/2” must be maintained at 6” from the opening per 

NFPA211. Plan the surround size accordingly. A surround 

must be used with the insert. UNDER NO CIRCUMSTANCE 

CAN COMBUSTIBLE MATERIAL BE PLACED BEHIND THE 

SURROUND!

6.  The insert surround is tested and approved with this gas in-

sert and may cover existing air circulation vents or grills on the 

solid fuel fireplace it is installed into. If the surround does not 

cover the entire ventilation grill surface, the exposed grill area 

should be left open.

NOTICE

: Surround panel kits have been tested and approved 

to cover existing air circulation vents or grills.

NOTICE

: Cutting of sheet metal parts of a fireplace in order to 

install the fireplace insert is prohibited.

 

WARNING

Only the surround as supplied may be used to cover inte-

gral grills on the solid fuel-burning fireplace. no other com

-

ponents such as shrouds, sheet metal plates, etc. may be 

used to seal off vents.

7.  To  assure  top  performance,  safety  and  efficiency,  inserts 

must be installed with an approved flue liner as per CAN/CGA 

B-149 or National Fuel Code ANSI Z223 and these instruc-

tions.

NOTICE

: The following statement is also provided on a sepa-

rate label plate in the instruction packet. prior to installation 

of the fireplace insert, the installer must mechanically secure 

this warning plate to the inside of the fireplace for future ref

-

erence as required.

 

WARNING

The solid fuel fireplace has been converted for use with gas 

only and cannot be used for burning wood or solid fuels un-

less all original parts have been replaced and the fireplace 

has been reapproved by the authority having jurisdiction.

8.  The solid fuel fireplaces’ flue damper must be fully locked in 

the open position or removed for installation of the gas fire-

place insert.

9.  The fireplace and fireplace chimney must be cleaned and in 

good working order and constructed of noncombustible mate-

rials.

10.  Make sure that all chimney cleanouts fit properly so air cannot 

leak into the chimney.

11.  Install the insert without the surround panels attached and 

make all gas, venting, and electrical connections.

12.  To complete the installation, install surround panel assembly. 

Please refer to instructions included with the surround panel 

kit.

 

CAUTION

Ensure there are no obstructions to side air passages of 

decorative trim once installed on insert.

INSTALLING THE vENT SYSTEM
vent System Installation precautions

Before  starting  installation  of  vent  kits,  the  installer  should  read 

these instructions and the Vent Kit Instructions to ensure that a 

proper vent installation is completed. Consult your local Building 

Codes before beginning the Installation.

 

WARNING

THIS GAS INSERT AND vENT ASSEMBLY MUST BE 

vENTED DIRECTLY TO THE OUTSIDE AND MUST NEvER BE 

ATTACHED TO A CHIMNEY SERvING A SEpARATE SOLID 

FUEL BURNING AppLIANCE. EACH GAS AppLIANCE 

MUST USE A SEpARATE vENT SYSTEM. COMMON vENT 

SYSTEMS ARE pROHIBITED.

Содержание DV25IN33L-3

Страница 1: ... you to substances in fuel or from fuel combustion which can cause death or serious illness FIREPLACE INSERT Installer Leave this manual with the appliance Consumer Retain this manual for future reference WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or ot...

Страница 2: ...rmation 16 Log Placement 17 Operating Instructions 18 Standing Pilot Lighting Instructions 19 Standing Pilot Wiring 20 Standing Pilot Troubleshooting 21 IPI Electronic System Operating Instructions 22 IPI Electronic System Wiring Diagram 23 Intermittent Pilot Lighting Instructions 24 Intermittent Control System Troubleshooting 25 Intermittent Control System Troubleshooting 26 27 Insert Maintenance...

Страница 3: ...ocated out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a qualified service person The appliance sho...

Страница 4: ...gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor ...

Страница 5: ...lteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change Important All correspondence should refer to complete Model Number Serial Number and type of gas High Altitude When installing this unit at an elevation above 2000 feet in the United States it ...

Страница 6: ... series DVFS25TBL Firescreen accessory for DV33IN series DVFS25TBL Firescreen accessory for DV35IN series For additional information on decorative accessories refer to pages 29 and 30 DV25IN 3 7 3L MODELS LP Nat Input Btu hr Maximum 25 000 25 000 Input Btu hr Minimum 17 000 17 000 KWH Maximum 7 3 7 3 KWH Minimum 5 5 Orifice 53 0 0596 42 0 0935 Air Shutter Opening Full Open 1 8 DV33IN 3 7 3L MODELS...

Страница 7: ... 28 14 1 2 11 1 8 25 1 4 12 3 4 17 18 5 16 27 6 3 4 9 20 25 5 8 40 DV33IN 22 3 4 31 16 14 1 8 28 1 4 14 1 4 18 3 4 21 5 16 30 8 1 4 10 1 2 21 1 2 28 5 8 43 DV35IN 24 3 4 34 16 16 1 8 31 1 4 14 1 4 21 3 4 23 5 16 33 8 1 4 10 1 2 23 30 5 8 46 A D C B Figure 2 Fireplace Opening Dimensional Information Sizing MINIMUM FIREPLACE OPENING DIMENSIONS MODEL NO HEIGHT A FRONT WIDTH B DEPTH C REAR WIDTH D DV2...

Страница 8: ...23 B 9 1 4 O 22 C 8 3 4 P 21 D 8 Q 20 E 7 1 4 R 19 F 6 1 2 S 18 G 6 T 17 H 5 1 4 U 16 I 4 1 2 V 15 J 3 3 4 W 14 K 3 X 13 L 2 1 2 Y 12 M 1 3 4 Z 11 Figure 4 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles ...

Страница 9: ... relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from pi...

Страница 10: ...rill area should be left open NOTICE Surround panel kits have been tested and approved to cover existing air circulation vents or grills NOTICE Cutting of sheet metal parts of a fireplace in order to install the fireplace insert is prohibited WARNING Only the surround as supplied may be used to cover inte gral grills on the solid fuel burning fireplace No other com ponents such as shrouds sheet me...

Страница 11: ...tory built wood burning fireplace the use of the DVKI Round Vertical Termination Kit should allow you to mount the vent adaptor and cap to the exposed round chimney pipe easily Connecting the Vent Pipe CAUTION Sharp edges Always use gloves when installing Install the 3 inch flexible vent pipes down through the chimney Attach the pipe to cap adaptor to the termination cap and the top of the flexibl...

Страница 12: ...32227 0 0513 Page 12 Figure 8 VENTING AND INSTALLATION ...

Страница 13: ... elbow offsets bends in flexvent within the vertical installation From 0 to a maximum of 8 ft of vent pipe can be used between elbows c Wall straps must be used to support offset pipe every 4 This application will require that you first determine the roof pitch and use the appropriate venting components General Maintenance Conduct an inspection of the venting system semi annually Recommended areas...

Страница 14: ...itch knockout on the side surround panel then install the ON OFF switch 5 Connect the low voltage wires from the gas valve to the ON OFF switch 6 Attach the surround panel assembly to the insert Place the surround panel assembly against the face of the insert and align the lower retaining tabs with the notches on the insert sides Lift the surround panel assembly slightly until the bot tom return f...

Страница 15: ...N INSTALLING THE TRIM SURROUNDS Combustible materials MUST NEVER overlap onto the front face WARNING WHEN FINISHING THE FIREPLACE INSERT NEVER OB STRUCT OR MODIFY THE AIR INLET OUTLET LOUVERS ON THE FIREPLACE INSERT IN ANY MANNER Figure 14 Figure 15 ...

Страница 16: ... and BTU input level setting control by adjustment of the HI LO knob located on the gas valve Blower removal instructions Servicing or removal of the blower system must be performed by a qualified service person If the blower assembly Item 45 page 33 must be replaced the following steps are recommended for removal 1 Turn off gas and disconnect the electrical supply 2 Remove the glass door assembly...

Страница 17: ...right positioning of the log plus one small tab near the center that keeps the back log from shifting forward 9 Locate the center left log It will have two locator pin holes on the bottom flat surface Align the two holes with the two left pins on the burner assembly Make sure this log is not raised up off of the burner The flat bottom surface must be completely resting flat on the top of the burne...

Страница 18: ...r pilot flame to operate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in con...

Страница 19: ...F ON switch to desired setting FOR YOUR SAFETY READ BEFORE LIGHTING Warning If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be sure to...

Страница 20: ...YED Optional Wall Switch Position the wall switch in the desired position on a wall Run a maximum of 25 feet 7 8m or less length of 18 A W G minimum wire and connect it to the fireplace valve pigtails WARNING DO NOT CONNECT THE 110 120 VAC TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED WARNING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROL WIRING ERRORS CAN CAUSE IM PROPE...

Страница 21: ...tions from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The metershouldread350millivoltsminimum whileholdingthe valve knob depressed in the pilot position with the pilot lit and the REMOTE OFF ON switch in the OFF position Replace th...

Страница 22: ... manual and on labels found in the control compartment located in the lower cavity of the appliance 2 During the operating season or in power outage periods it is recommended that the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery backup power during a power outage 3 The gas valve has inlet and outlet pressure taps as shown in Figure 23 Refer to pag...

Страница 23: ...nufactured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with panel s removed cracked or broken Replacement of the panel s should be done by a licensed or qualified service person WARNING Improper installation adjustment alteration service or mainte nance can cause prope...

Страница 24: ...er several tries turn the gas cock clockwise to OFF and call your service technician or gas supplier 11 Replace the front surround assembly or close bottom louver assembly 12 Operation of the gas valve is controlled by a manual on off switch or a hand held remote control Refer to remote instructions for detailed operation information Lighting Instructions A This appliance has a pilot which must be...

Страница 25: ...23 Troubleshooting Before proceeding with the procedures in the following trouble shooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or optional battery pack are fresh and installed with correct polarity Make sure all the connections between the wire harnesses and system components are proper and positive Verify that the static inlet...

Страница 26: ...32227 0 0513 Page 26 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING ...

Страница 27: ...32227 0 0513 Page 27 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING ...

Страница 28: ...re that no debris is interfering with the flow of air Inspect entire vent system for proper function Cleaning Logs Use a soft brush attachment on a vacuum cleaner to gently remove dust or soot deposits from logs and burner Cleaning Glass Door Frequency After the first 3 to 4 hours of use As necessary after initial cleaning By Home owner Task Remove and clean glass after the first 3 to 4 hours of u...

Страница 29: ...e Belleville Illinois 62220 Black Gold Finish Hammered Pewter Brushed Stainless Black Gold Finish Hammered Pewter Brushed Stainless Black Gold Finish Hammered Pewter Brushed Stainless Black Black Black Black Black Standard Gold Finish Hammered Pewter Brushed Stainless Black Used to finish off bottom of insert and surround panels when installed in a fireplace without a flush hearth exten sion Can b...

Страница 30: ... 3 sided surround Eclipse DVF 25 33 35 R BL HP SS Black Hammered Pewter Stainless Steal Note Must also use 3 sided surround Horizon DVD 25 33 35 H BL HP SS Black Hammered Pewter Stainless Steal Note Must also use 3 sided surround Float DVF 25 33 35 S BL HP SS Black Hammered Pewter Stainless Steal Note Must also use 3 sided surround Jewel DVF 25 33 35 D BL HP SS Black Hammered Pewter Stainless Stea...

Страница 31: ...7 0 0513 Page 31 INSERT PARTS VIEW 14 34 35 36 37 38 39 40 41 42 44 47 46 11 10 5 7 8 32 33 32 4 6 7 45 43 1 2 3 1 9 17 19 18 22 23 31 21 24 20 13 26 27 30 29 28 15 30 16 25 12 48 49 51 50 53 54 55 52 56 57 ...

Страница 32: ... 23315 23024 23024 23024 23024 GRATE TANG BRACKET ASSEMBLY 14 R10947 R10947 R10947 R10947 R10947 R10947 WIRE ASSEMBLY 15 R3436 R3436 R3436 R3436 R3436 R3436 SWITCH REMOTE OFF ON 16 R2708 R2708 R2708 R2708 R2708 R2708 IGNITER PIEZO 17 23159 23159 25550 25550 25551 25551 LOG SUPPORT REAR 18 25547 25547 25547 25547 FLAME SHIELD RIGHT 19a R7612 R10423 R7612 R10423 R7612 R10423 PILOT ASSEMBLY NAT 19b R...

Страница 33: ...BLY SPEED CONTROL 44 31920 31920 31920 31920 31920 31920 SWITCH ASSEMBLY 45 24925 24925 24925 24925 24925 24925 BLOWER SUB ASSEMBLY W MOUNTING PLATE PAD 46 R2204 R2204 R2204 R2204 R2204 R2204 CORD SET 47 R10961 R10961 R10961 R10961 R10961 R10961 FLEXLINE W SHUTOFF VALVE 48 R2423 R2423 R2423 R2423 R2423 R2423 CONNECTOR MALE 49 29382 29382 29382 TRAY MODULE 50 R2667 R2667 R2667 WIRE 5 1 2 BLACK QTY ...

Страница 34: ...ust Street Hartford CT 06114 Phone 860 722 2433 Toll Free 800 243 9360 Fax 860 293 0479 Toll Free Fax 800 274 2004 Websites www fwwebb com www victormfg com Parts Heater Hearth and Grills MASTER PARTS DISTRIBUTOR LIST Parts Not Under Warranty Parts can be ordered through your Service Person Dealer or a Master Parts Distributor See this page for the Master Parts Distribu tors list For best results ...

Страница 35: ...appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the ap pliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might result from the use misuse or improper installation of this appliance...

Страница 36: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer www empirecomfort com ...

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