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32227-0-0513

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With proper installation and maintenance, your new Direct vent Gas Fireplace will provide years of trouble-free 

service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified 

service person in the diagnosis of problems and the corrective action to be taken.

1.  Spark ignitor will not light pilot after repeated triggering 

of piezo ignitor button.

a.  Defective ignitor (no spark electrode) 

 

—Check for spark at electrode and pilot; if no spark and 

electrode wire is properly connected, replace ignitor.

b.  No gas or low gas pressure.

 

—Check  remote  shut  off  valves  from  fireplace.  Usually 

there is a valve near the main. There can be more than 

one (1) valve between the fireplace and main.

 

—Low pressure can be caused by a variety of situations 

such as a bent line, too narrow diameter of pipe, or low 

line pressure. Consult with plumber or gas supplier.

c.  No LP in tank. 

  —Check LP (propane) tank. Refill tank.

2.  pilot will not stay lit after carefully following lighting 

instructions.

a.  Defective thermocouple.

 

—Check that pilot flame impinges on thermocouple. Clean 

and/or adjust pilot for maximum flame impingement.

 

—Ensure the thermocouple connection at the gas valve 

is fully inserted and tight (hand tight plus 1/4 turn). Faulty 

thermocouple if reading is below specified minimum of 15 

millivolts.

 

—Disconnect the thermocouple from the valve, place one 

millivolt meter lead wire on the end of the thermocouple 

and the other millivolt meter lead wire on the thermocouple 

copper wire. Start the pilot and hold the valve knob in. If 

the millivolt reading is less than 15 millivolt, replace the 

thermocouple.

b.  Defective valve.

 

—If thermocouple is producing more than 15 millivolts, 

replace faulty valve.

3.  pilot burning, no gas to burner, valve knob “ON”, REMOTE/

OFF/ON switch “ON.”

a.  REMOTE/OFF/ON switch, wall switch, remote control or 

wires defective.

 

—Check REMOTE/OFF/ON switch and wires for proper 

connections. Place jumper wires across terminal at switch. 

If burner comes on, replace defective switch. If OK, place 

jumper wires across switch wires at gas valve-if burner 

comes on, wires are faulty or connections are bad.

b.  Thermopile may not be generating sufficient millivolts.

 

—If the pilot flame is not close enough physically to the 

thermopile, adjust the pilot flame.

 

—Be sure the wire connections from the thermopile at the 

gas valve terminals are tight and the thermopile is fully 

inserted into the pilot bracket.

 

—Check the thermopile with a millivolt meter. Take the 

reading at TH-TP & TP terminals of the gas valve. The 

meter should read 350 millivolts minimum, while holding the 

valve knob depressed in the PILOT position, with the pilot 

lit, and the REMOTE/OFF/ON switch in the OFF position. 

Replace the faulty thermopile if the reading is below the 

specified minimum. 

 

—With the pilot in the ON position, disconnect the thermopile 

leads from the valve. Take a reading at the thermopile leads. 

The reading should be 350 millivolts minimum. Replace 

the thermopile if the reading is below the minimum.

c.  Defective valve.

 

—Turn valve knob to ON. Place REMOTE/OFF/ON switch 

to ON. Check with millivolt meter at thermopile terminals. 

Millivolt meter should read greater than 200 millivolts. If 

the reading is okay and the main burner does not ignite, 

replace the gas valve.

d.  Plugged main burner orifice.

 

—Check main burner orifice for blockage and remove.

4.  Frequent pilot outage problem.

a.  Pilot flame may be too high or too low, or blowing (high), 

causing pilot safety to drop out.

 

—Clean and adjust flame for maximum flame impingement 

on the thermocouple. Follow lighting instructions 

carefully.

5.  The pilot and main burner extinguish while in operation.

a.  No LP (Propane) in tank.   

Check LP (Propane) tank. Refill fuel tank.

b.  Inner vent pipe leaking exhaust gases back into system.

 

—Check for leaks.

c.  Glass too loose, gasket leaks in corners after usage.

 

—Be certain glass assembly is installed correctly.

d.  Horizontal vent improperly pitched.

 

—The horizontal vent cap should slope down only enough 

to prevent any water from entering the unit. The maximum 

downwards slope is 1/4 inch.

e.  Bad thermopile or thermocouple.

 

—Replace if necessary.

f.  Improper vent cap installation.

 

—Check for proper installation and freedom from debris 

or blockage.

6.  Glass soots, and/or soot deposits collected on logs.

a.  Flame impingement on logs incorrect.

 

—Check and adjust log position. See Page 17. Contact 

Empire Comfort Systems, Inc.

b.  Debris around throat of main burner.

 

—Inspect the opening at the base of the main burner. It is 

imperative that NO material be placed in this opening.

7.  Flame burns blue and lifts off main burner.

a.  Insufficient oxygen being supplied.

 

—Check to make sure vent cap is installed properly and 

free of debris. Make sure that vent system joints are tight 

and have no leaks.

 

—Check to make sure that no material has been placed 

at the main burner base.

STANDING pILOT TROUBLESHOOTING

Содержание DV25IN33L-3

Страница 1: ... you to substances in fuel or from fuel combustion which can cause death or serious illness FIREPLACE INSERT Installer Leave this manual with the appliance Consumer Retain this manual for future reference WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or ot...

Страница 2: ...rmation 16 Log Placement 17 Operating Instructions 18 Standing Pilot Lighting Instructions 19 Standing Pilot Wiring 20 Standing Pilot Troubleshooting 21 IPI Electronic System Operating Instructions 22 IPI Electronic System Wiring Diagram 23 Intermittent Pilot Lighting Instructions 24 Intermittent Control System Troubleshooting 25 Intermittent Control System Troubleshooting 26 27 Insert Maintenance...

Страница 3: ...ocated out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Vent cap is hot while fireplace is in operation Installation and repair should be done by a qualified service person The appliance sho...

Страница 4: ...gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor ...

Страница 5: ...lteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change Important All correspondence should refer to complete Model Number Serial Number and type of gas High Altitude When installing this unit at an elevation above 2000 feet in the United States it ...

Страница 6: ... series DVFS25TBL Firescreen accessory for DV33IN series DVFS25TBL Firescreen accessory for DV35IN series For additional information on decorative accessories refer to pages 29 and 30 DV25IN 3 7 3L MODELS LP Nat Input Btu hr Maximum 25 000 25 000 Input Btu hr Minimum 17 000 17 000 KWH Maximum 7 3 7 3 KWH Minimum 5 5 Orifice 53 0 0596 42 0 0935 Air Shutter Opening Full Open 1 8 DV33IN 3 7 3L MODELS...

Страница 7: ... 28 14 1 2 11 1 8 25 1 4 12 3 4 17 18 5 16 27 6 3 4 9 20 25 5 8 40 DV33IN 22 3 4 31 16 14 1 8 28 1 4 14 1 4 18 3 4 21 5 16 30 8 1 4 10 1 2 21 1 2 28 5 8 43 DV35IN 24 3 4 34 16 16 1 8 31 1 4 14 1 4 21 3 4 23 5 16 33 8 1 4 10 1 2 23 30 5 8 46 A D C B Figure 2 Fireplace Opening Dimensional Information Sizing MINIMUM FIREPLACE OPENING DIMENSIONS MODEL NO HEIGHT A FRONT WIDTH B DEPTH C REAR WIDTH D DV2...

Страница 8: ...23 B 9 1 4 O 22 C 8 3 4 P 21 D 8 Q 20 E 7 1 4 R 19 F 6 1 2 S 18 G 6 T 17 H 5 1 4 U 16 I 4 1 2 V 15 J 3 3 4 W 14 K 3 X 13 L 2 1 2 Y 12 M 1 3 4 Z 11 Figure 4 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles ...

Страница 9: ... relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from pi...

Страница 10: ...rill area should be left open NOTICE Surround panel kits have been tested and approved to cover existing air circulation vents or grills NOTICE Cutting of sheet metal parts of a fireplace in order to install the fireplace insert is prohibited WARNING Only the surround as supplied may be used to cover inte gral grills on the solid fuel burning fireplace No other com ponents such as shrouds sheet me...

Страница 11: ...tory built wood burning fireplace the use of the DVKI Round Vertical Termination Kit should allow you to mount the vent adaptor and cap to the exposed round chimney pipe easily Connecting the Vent Pipe CAUTION Sharp edges Always use gloves when installing Install the 3 inch flexible vent pipes down through the chimney Attach the pipe to cap adaptor to the termination cap and the top of the flexibl...

Страница 12: ...32227 0 0513 Page 12 Figure 8 VENTING AND INSTALLATION ...

Страница 13: ... elbow offsets bends in flexvent within the vertical installation From 0 to a maximum of 8 ft of vent pipe can be used between elbows c Wall straps must be used to support offset pipe every 4 This application will require that you first determine the roof pitch and use the appropriate venting components General Maintenance Conduct an inspection of the venting system semi annually Recommended areas...

Страница 14: ...itch knockout on the side surround panel then install the ON OFF switch 5 Connect the low voltage wires from the gas valve to the ON OFF switch 6 Attach the surround panel assembly to the insert Place the surround panel assembly against the face of the insert and align the lower retaining tabs with the notches on the insert sides Lift the surround panel assembly slightly until the bot tom return f...

Страница 15: ...N INSTALLING THE TRIM SURROUNDS Combustible materials MUST NEVER overlap onto the front face WARNING WHEN FINISHING THE FIREPLACE INSERT NEVER OB STRUCT OR MODIFY THE AIR INLET OUTLET LOUVERS ON THE FIREPLACE INSERT IN ANY MANNER Figure 14 Figure 15 ...

Страница 16: ... and BTU input level setting control by adjustment of the HI LO knob located on the gas valve Blower removal instructions Servicing or removal of the blower system must be performed by a qualified service person If the blower assembly Item 45 page 33 must be replaced the following steps are recommended for removal 1 Turn off gas and disconnect the electrical supply 2 Remove the glass door assembly...

Страница 17: ...right positioning of the log plus one small tab near the center that keeps the back log from shifting forward 9 Locate the center left log It will have two locator pin holes on the bottom flat surface Align the two holes with the two left pins on the burner assembly Make sure this log is not raised up off of the burner The flat bottom surface must be completely resting flat on the top of the burne...

Страница 18: ...r pilot flame to operate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in con...

Страница 19: ...F ON switch to desired setting FOR YOUR SAFETY READ BEFORE LIGHTING Warning If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be sure to...

Страница 20: ...YED Optional Wall Switch Position the wall switch in the desired position on a wall Run a maximum of 25 feet 7 8m or less length of 18 A W G minimum wire and connect it to the fireplace valve pigtails WARNING DO NOT CONNECT THE 110 120 VAC TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED WARNING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROL WIRING ERRORS CAN CAUSE IM PROPE...

Страница 21: ...tions from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals of the gas valve The metershouldread350millivoltsminimum whileholdingthe valve knob depressed in the pilot position with the pilot lit and the REMOTE OFF ON switch in the OFF position Replace th...

Страница 22: ... manual and on labels found in the control compartment located in the lower cavity of the appliance 2 During the operating season or in power outage periods it is recommended that the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery backup power during a power outage 3 The gas valve has inlet and outlet pressure taps as shown in Figure 23 Refer to pag...

Страница 23: ...nufactured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with panel s removed cracked or broken Replacement of the panel s should be done by a licensed or qualified service person WARNING Improper installation adjustment alteration service or mainte nance can cause prope...

Страница 24: ...er several tries turn the gas cock clockwise to OFF and call your service technician or gas supplier 11 Replace the front surround assembly or close bottom louver assembly 12 Operation of the gas valve is controlled by a manual on off switch or a hand held remote control Refer to remote instructions for detailed operation information Lighting Instructions A This appliance has a pilot which must be...

Страница 25: ...23 Troubleshooting Before proceeding with the procedures in the following trouble shooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or optional battery pack are fresh and installed with correct polarity Make sure all the connections between the wire harnesses and system components are proper and positive Verify that the static inlet...

Страница 26: ...32227 0 0513 Page 26 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING ...

Страница 27: ...32227 0 0513 Page 27 INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING ...

Страница 28: ...re that no debris is interfering with the flow of air Inspect entire vent system for proper function Cleaning Logs Use a soft brush attachment on a vacuum cleaner to gently remove dust or soot deposits from logs and burner Cleaning Glass Door Frequency After the first 3 to 4 hours of use As necessary after initial cleaning By Home owner Task Remove and clean glass after the first 3 to 4 hours of u...

Страница 29: ...e Belleville Illinois 62220 Black Gold Finish Hammered Pewter Brushed Stainless Black Gold Finish Hammered Pewter Brushed Stainless Black Gold Finish Hammered Pewter Brushed Stainless Black Black Black Black Black Standard Gold Finish Hammered Pewter Brushed Stainless Black Used to finish off bottom of insert and surround panels when installed in a fireplace without a flush hearth exten sion Can b...

Страница 30: ... 3 sided surround Eclipse DVF 25 33 35 R BL HP SS Black Hammered Pewter Stainless Steal Note Must also use 3 sided surround Horizon DVD 25 33 35 H BL HP SS Black Hammered Pewter Stainless Steal Note Must also use 3 sided surround Float DVF 25 33 35 S BL HP SS Black Hammered Pewter Stainless Steal Note Must also use 3 sided surround Jewel DVF 25 33 35 D BL HP SS Black Hammered Pewter Stainless Stea...

Страница 31: ...7 0 0513 Page 31 INSERT PARTS VIEW 14 34 35 36 37 38 39 40 41 42 44 47 46 11 10 5 7 8 32 33 32 4 6 7 45 43 1 2 3 1 9 17 19 18 22 23 31 21 24 20 13 26 27 30 29 28 15 30 16 25 12 48 49 51 50 53 54 55 52 56 57 ...

Страница 32: ... 23315 23024 23024 23024 23024 GRATE TANG BRACKET ASSEMBLY 14 R10947 R10947 R10947 R10947 R10947 R10947 WIRE ASSEMBLY 15 R3436 R3436 R3436 R3436 R3436 R3436 SWITCH REMOTE OFF ON 16 R2708 R2708 R2708 R2708 R2708 R2708 IGNITER PIEZO 17 23159 23159 25550 25550 25551 25551 LOG SUPPORT REAR 18 25547 25547 25547 25547 FLAME SHIELD RIGHT 19a R7612 R10423 R7612 R10423 R7612 R10423 PILOT ASSEMBLY NAT 19b R...

Страница 33: ...BLY SPEED CONTROL 44 31920 31920 31920 31920 31920 31920 SWITCH ASSEMBLY 45 24925 24925 24925 24925 24925 24925 BLOWER SUB ASSEMBLY W MOUNTING PLATE PAD 46 R2204 R2204 R2204 R2204 R2204 R2204 CORD SET 47 R10961 R10961 R10961 R10961 R10961 R10961 FLEXLINE W SHUTOFF VALVE 48 R2423 R2423 R2423 R2423 R2423 R2423 CONNECTOR MALE 49 29382 29382 29382 TRAY MODULE 50 R2667 R2667 R2667 WIRE 5 1 2 BLACK QTY ...

Страница 34: ...ust Street Hartford CT 06114 Phone 860 722 2433 Toll Free 800 243 9360 Fax 860 293 0479 Toll Free Fax 800 274 2004 Websites www fwwebb com www victormfg com Parts Heater Hearth and Grills MASTER PARTS DISTRIBUTOR LIST Parts Not Under Warranty Parts can be ordered through your Service Person Dealer or a Master Parts Distributor See this page for the Master Parts Distribu tors list For best results ...

Страница 35: ...appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the ap pliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might result from the use misuse or improper installation of this appliance...

Страница 36: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer www empirecomfort com ...

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