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Sapag Safety Valves Series 8400/8500/8490/8590

Installation and Maintenance Instructions

Emerson reserves the right to change the contents without notice 

page 3

Ordering Spare Parts

When ordering spare parts, the valve size, style and assembly number and/or serial number should 
be given together with set pressure, part name and reference number from page 2. The valve 
serial number is shown on the valve nameplate. Spare parts may be ordered from any Emerson 
Valves & Controls Regional Sales Office or Representative.

Figure 2

Sample nameplate

Safety Precautions

Proper handling, storage, installation, maintenance and operation is essential to the safe and 
reliable functioning of any pressure relief product.
Precautionary statements in the form of warnings, cautions and notes are used throughout this 
instruction to emphasize important and critical factors where applicable.
Examples:

WARNING: An operating procedure or practice which if not strictly observed may 
result in injury to personnel or loss of life.

CAUTION: An operating procedure or practice which if not strictly observed may 
result in damage to or destruction of equipment.

These precautionary statements are by no means exhaustive.
Emerson Valves & Controls cannot be expected to know, evaluate, and advise customers 
of all the possible applications and operating conditions for its products or of the possible 
hazardous consequences which may result from the misapplication or misuse of such products.  
Consequently, the improper handling, storage, installation, use or maintenance of any Emerson 
Valves & Controls Product by a non Emerson Valves & Controls employee may void any Emerson 
Valves & Controls guarantees or warranties with respect to such Product.
All personnel working with Emerson Valves & Controls products should be adequately trained and 
thoroughly familiar with the contents of the appropriate instruction manual(s).

Emerson Valves & Controls cannot evaluate all conditions in which the products may be used. 
However, Emerson Valves & Controls offers the following general safety suggestions:
• Never subject valves to sharp impact loads.

Rough handling (striking, bumping, dropping, etc.) may alter the pressure setting, deform valve
parts and adversely affect seat tightness and valve performance. Striking a valve which is under
pressure can cause premature actuation.

• Always lower the system pressure to the pressure level specified in the instruction before

making any adjustment to the valve. Furthermore, always install a proper test rod to gag an
installed valve before making any ring adjustments on the valve.

• Ear and eye protection should be used when working on a valve which has pressure.
• Never stand in front of the discharge outlet of a pressure relief valve which is under pressure.
• Always stand to the side of and at a safe distance from the valve discharge and use extreme

care when observing a valve for leakage.

The above precautions and suggestions are by no means exhaustive and the user should always 
approach and use any pressure relief valve with great care.

Operation, Installation and Safety Instructions are available at www.

valves.emerson

.com or 

from your local 

Emerson

 regional sales office or representative.

Содержание SAPAG 8400 Series

Страница 1: ...y Adjusting Lifting Gear Other Causes of Seat Leakage Corrosion 11 Emerson Valves Controls Field Services and Repair Programs Ordering Information Attention The safety of lives and property often depends on the proper operation of the pressure relief valves Consequently the valves should be kept clean and should be periodically tested and reconditioned to make sure they function properly WARNING S...

Страница 2: ...2 Bonnet Stud Nut 24 Adjusting Bolt 25 Adjusting Bolt Nut 26 Pipe Plug 27 Set Screw Gasket 1 28 Guide Gasket 2 29 Tailpiece Gasket 1 34 Seal Wire 35 Seal Clip 36 Nameplate 40 Screwed Cap 41 Cap Gasket 1 Gasket Kit 1 4 42 Test Gag Plug Plug only shown 43 Test Gag plug gasket 1 Notes 1 Consumable Spare Parts Valve parts which should be replaced as part of any disassembly and discs and disc inserts w...

Страница 3: ...ling storage installation use or maintenance of any Emerson Valves Controls Product by a non Emerson Valves Controls employee may void any Emerson Valves Controls guarantees or warranties with respect to such Product All personnel working with Emerson Valves Controls products should be adequately trained and thoroughly familiar with the contents of the appropriate instruction manual s Emerson Valv...

Страница 4: ...fted or handled using the lifting lever Inlet and outlet protectors should remain in place until the valve is ready to be installed on the system Inspection Pressure relief valves should be visually inspected before they are installed to ensure that no damage has occurred during shipment or while in storage All protective material sealing plugs and any extraneous material inside the valve body or ...

Страница 5: ...ervice When the hydrostatic test must be performed with the valve in place a test gag may be used Sapag Series 8000 are provided with test gags as standard In the case of the Type C cap with lifting lever the lifting lever assembly must be replaced with a hydrostatic test cap and test rod prior to hydrostatic testing When test rods are used care must be exercised to prevent overtightening that cou...

Страница 6: ...vertent valve opening A strong high ring position is necessary to obtain a good clean popping action of the valve on air or gas with the limited volume available on the test bench a Not required for testing on liquid Remove the nozzle ring set screw and raise the nozzle ring until it touches the disc holder then back it down two 2 notches Exercise care in counting the number of notches moved so th...

Страница 7: ...est position with the valve closed contact with disc holder Table 2 8500 8590 Nozzle Ring Setting Orifice Size Total revolutions below highest lock position P and Q 3 4 Revolution R and T 1 Revolution Cold Differential Test Pressure Adjustments When a pressure relief valve is on a test bench at room temperature and atmospheric pressure and is to be installed on a system operating at a higher tempe...

Страница 8: ...inute shall be observed for at least one minute and shall not exceed the values indicated in table 6 below b Soft Seated Valves For soft seated valves there shall be no leakage for one minute zero bubbles for one minute Table 6 Maximum seat leakage rate Metal seated pressure relief valves Set Effective Orifice Sizes 0 307 In2 and Smaller Effective Orifice Sizes Larger than 0 307 In2 Pressure Max B...

Страница 9: ...sc insert 8 For balanced bellows valves Style 8490 8590 special care must be taken not to damage the bellows subassembly 6 If parts are difficult to remove due to the presence of corrosive or foreign materials soaking in a suitable solvent may be required i Remove the spindle from the disc holder j Lift the guide off the disc holder k Disc Insert Removal Table 7 Series 8000 disc insert threaded ho...

Страница 10: ...ected for evidence of cracking pitting or deformation that might develop into a leak The bearing surfaces on the guide and disc holder should be checked for residual product build up and any evidence of scoring Inspection of valve components is important to ensure proper valve performance Damaged valve parts must be repaired or replaced Reconditioning of Valve Seats The tightness of a valve and it...

Страница 11: ...on any damaged pressure relief valve seat except where the damage requires remachining The following lapping compounds or their commercial equivalents are suggested Grit Compound No Description 320 Medium Coarse 400 Medium 600 Fine 900 Polish Machining of Nozzle Seats If machining of the nozzle seat or other major repairs are necessary it is recommended that the valve be returned to a Emerson Valv...

Страница 12: ...older 5 and guide 15 by sliding the guide over the disc holder Note The guide for D and E orifice valves protrudes up into the valve bonnet f Install the two guide gaskets 28 one above and one below the guide Note When assembling bellows valves the bellows flange eliminates the need for a bottom guide gasket g While holding the top of the disc holder install the guide into the body Align the hole ...

Страница 13: ... Packed lifting lever with test rod Type E Spindle Adjusting bolt Adjusting bolt nut Seal and wire Cotter pin Cap top gasket Dog Dog shaft Cap top Spindle nut Cap Cap stud Cap stud nut Regular lifting lever Type C Cap Cotter pin Pin Lever Cap set screw Spindle nut Forked lever Cotter pin Pin Cap test rod Type B Threaded cap Low profile Type E Packed lifting lever Type H Bolted cap Low profile Type...

Страница 14: ...n the valve Install the dog shaft O ring in the dog shaft bearing and place the dog shaft bearing gasket on the dog shaft bearing Screw the dog shaft bearing into the cap Rotate the dog shaft so that the dog is pointing down and install the cap assembly onto the bonnet Rotate the dog shaft so that the dog contacts the spindle nut With the scribed line horizontal remove the assembly and adjust the ...

Страница 15: ... together with set pressure part name and item number valve size and style On the valve nameplate the valve serial number is shown Spare parts may be ordered from any Emerson Valves Controls Regional Sales Office or Representative 10 Trouble Shooting Pressure Relief Valves Troubles encountered with pressure relief valves can vitally affect the life and performance of the valve and must be correcte...

Страница 16: ...rosion may result in pitting of valve parts failure of various valve parts build up of corrosive products and general deterioration of the valve materials Corrosive attack is generally controlled through selection of suitable materials or by employing a bellows seal to isolate the valve spring adjusting bolt spindle and guiding surfaces from the corrosive attack of the process fluid Environmental ...

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