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August 2020 

 

Reference Manual 

L231040 Rev AD

 

 

 

Note:  

When  a  stilling  well  is 
used,  care  should  be 
exercised when installing 
the  tube  to  center  it  in 
the  chamber  so  that  the 
float can freely travel the 
entire  length  of  the 
probe.    Stilling  wells  are 
required  for  transmitters 
over 10 feet. 

 

The Calibration range of the transmitter may be field stored 
in non-volatile memory by using the float and push buttons. 
The  push  buttons  are  located  on  the  front  panel  inside  the 
condulet. See section on Calibration for more details. 

 

Section 2: Instrument Description 

2.0 Transmitter Detail Description 

The LTM-350 is an assembly of two major components: 

 

The  Sensor  Tube  Assembly.

  This  5/8”  diameter  stainless 

steel  probe,  sealed  on  one  end,  with  the  magnetostrictive 
waveguide  in its center. In  addition  to the magnetostrictive 
waveguide,  the  tube  also  houses  the  optional  temperature 
sensor and piezoelectric sensor. The tube is made to lengths 
2 – 30 ft. in rigid construction. 

 

The Electronics Housing.

  The extruded  aluminum housing 

has  two  separate  compartments.  One  side  contains  the 
microprocessor 

board 

assembly 

and 

calibration 

pushbuttons. The other side contains the wiring termination 
board.  The electronics module is connected to the detector 
board of the sensor tube assembly via a plug-in cable. 

The  main  board  is  surface  mounted  component 
construction  utilizing  the  latest  in  integrated  circuit 
technology.    It  contains  a  high-speed  micro  controller,  D/A 
Converters, and HART modem. 

 

 

 

2.1 Theory of Operation 

 

The  LTM-350  Level  Transmitter  is  based  on  the  principle  of 
magnetostriction  first  used  for  digital  delay  lines  and  later 
for  precision  distance  or  displacement  in  the  machine  tool 
industry.    The  principle,  if  designed  and  applied  properly, 
has  potentially  very  high  measurement  resolution,  typically 
better than 0.001 inch.  In the machine tool industry such a 
high resolution is desirable.  In the liquid level measurement 
application, however, a resolution of 0.03 inch is more than 
adequate. 

In a brief description, the magnetostrictive principle consists 
of  a  wire  extruded  and  heat  treated  under  carefully  chosen 
conditions  to  retain  desired  magnetic  properties,  which  is 
pulsed  by  a  circuit  with  a  relatively  high  current  pulse.  The 
high  current  pulse  produces  a  circular  magnetic  field  as  it 
travels  down  the  wire  at  the  speed  of  light.  Another 
magnetic  field  generated  by  a  permanent  magnet,  placed 
near or around the wire at some distance from the point of 
entry of this pulse, interferes with the magnetic field  of the 
pulse and torsional force results at the collision point. 

 

 

The  effect  of  this  torsion  force  is  to  twist  the  wire  at  this 
point producing a torsion wave traveling towards both ends 
of the wire. The propagation time of this wave is measured 
precisely and, if  the wire properties remain  stable, it is very 
repeatable  at  about  5-10  microseconds  per  inch,  which  is 
approximately  the  speed  of  sound  in  that  medium.    By 
measuring  the  exact  number  of  microseconds  it  took  the 
torsion wave to reach a designated termination point of the 
wire, the distance to the magnet from this termination point 
can be easily calculated. 

A  high-speed  micro  controller  is  utilized  in  the  design  to 
process  and  calculate  the  elapsed  time  measurement.  
Accurate crystals are used for the time base to resolve sub-
microsecond  timing  increments.    The  binary  number, 
equivalent  to  the  microseconds  of  the  echo  travel  time,  is 
written  to  an  output  D/A  Converter  and  subsequently 
converted  to  a  4-20  mA  signal  proportional  to  the  item 
measured.    The  larger  the  number  of  microseconds  there 
are,  the  greater  the  distance  of  the  float  from  the  head  of 
the transmitter. 

Содержание Magtech LTM-350 Series

Страница 1: ...August 2020 Reference Manual L231040 Rev AD 1 Magtech LTM 350 Series Magnetostrictive Level Transmitter for Liquid Level Measurement Instruction and Operations Manual ...

Страница 2: ...do so may impair the protection provided by the equipment Do not perform any services other than those contained in this manual unless you are qualified Explosions could result in death or serious injury Verify the operating environment of the Magtech LTM 350 series transmitter is consistent with the appropriate hazardous locations certifications Do not remove the gauge cover in explosive atmosphe...

Страница 3: ... Mount Transmitter Installation 7 3 1 Direct Insertion Transmitter Installation 8 3 2 General Installation Guidelines 8 3 3 Recommended Wiring 9 Section 4 Specifications Page 4 0 Transmitter Electrical Specifications 10 4 1 Transmitter Sensor Tube 11 Section 5 Menu Structure and Features Page 5 0 Pushbutton Operation 10 5 1 Menu Structure 11 5 2 Features Description 13 5 3 Advance Menus 13 Section...

Страница 4: ...rmation 19 7 1 Hart Protocol Menus and Flowchart 20 Section 8 LTM 350 in a SIS Page 8 0 General Safety Guidelines 22 8 1 LTM 350 Safety Ratings 22 8 2 LTM 350 Proof Test 22 8 3 Safety Inspection 22 8 4 Identification 23 Section 9 Warranty Page 9 0 Warranty 23 Section 10 China RoHS Page 10 0 LTM 350 Model Disclosure 24 ...

Страница 5: ... configuration a single purpose float rides up and down the sensor tube totally surrounding it A multi purpose float may also be used to activate the sensor such a float being placed inside a liquid isolation pipe i e MLI and strategically located within a certain longitudinal distance from the sensor tube In either case the float has a somewhat lighter specific gravity than the liquid whose level is to...

Страница 6: ...plied properly has potentially very high measurement resolution typically better than 0 001 inch In the machine tool industry such a high resolution is desirable In the liquid level measurement application however a resolution of 0 03 inch is more than adequate In a brief description the magnetostrictive principle consists of a wire extruded and heat treated under carefully chosen conditions to re...

Страница 7: ...and the second output will be calibrated automatically The second time interval is timed in the same manner as the first one to derive the position of the heavier float The two floats require a separation of approximately three inches The float size geometry and magnetic strength all play a factor in how close the two floats can be without interfering with each other Only via HART Protocol 3 Prima...

Страница 8: ...tube with the change in fluid level If build up of process or contaminates should restrict the movement of the float the transmitter sensor tube will have to be cleaned or the float may have to be replaced with one that has a wider inside diameter The floats are designed to match the pressure and specific gravity for the process being measured and come in various materials ranging from stainless steel ...

Страница 9: ...ed around and will not grip the sensor probe C Is incorrect because the clamp has been tightened too much and the probe may be damaged distorted 4 Remote Mount Electronics Option Due to process temperature vibration or accessibility the housing electronics of the LTM transmitter can be remote mounted as far as 25 ft The housing electronics are supplied with a pipe mount bracket that can be mounted...

Страница 10: ...TM 351 only Hazardous Location Approvals FM Exp Cl I Div I Grp BCD Cl II Grp EFG Cl III CSA Exp Cl I Div I Grp BCD Cl II Grp EFG Cl III IECEx Exp Ex d IIC T5 Humidity Limits SAMA PMC 31 1 5 2 Vibration Limits SAMA PMC 31 1 5 3 RFI Limits SAMA PMC 31 1 20 to 1000 MHz up to 30V m 4 1 Transmitter Sensor Tube Material 316ss standard optional Hastelloy Monel Kynar coated Operating Temperature 50 to 302...

Страница 11: ... Temp mA Out Range SelLngt h 30 00in Lvl Unit in ft mm cm m Temp Unit C F R K Sel PV Level Interface Sel Alrm FailHigh FailLow HoldOut ChgRnge Sel LRV Sel URV Yes No yes 0 00in 24 00in SelDam p 1 sec ROC Fltr 10 0in s TrmSnsr TrimZero TrimZero TrimSpan TrimSpan Span Yes No yes Busy 24 00in Busy Error if incorrect Offset 0 00in TrimDAC Trim 4mA Trim 20mA Yes No yes 120 3860 TstLoop LoopTest Yes No ...

Страница 12: ...ll shift 3 00 inches higher than the Sel LRV 0 00 in original point It is recommended to leave this at 0 00 most of the time unless a special circumstance arises Press enter to go the next screen Select Upper Range Value URV This is the 20 00mA 100 00 point on the sensor This value should only be decremented Changing this parameter will change the measuring range or span of the transmitter Sel URV...

Страница 13: ...ace or Temp or mA Out or Range Rate of Change RoC Filter The RoC filter is a continuous monitor of how fast the rate the level is rising and falling It is also an excellent tool to help eliminate any temporary spontaneous noise that may be present in field For example if the level in a tank cannot rise or fall faster than 12 0 in s then the setting for the RoC filter should be set to 12 0 in s or ...

Страница 14: ...ettings or load settings saved in slots labeled Sensor 1 Sensor 2 or Sensor 3 if utilized by end user If desired one electronics module can save settings for 3 other sensor probes by calibrating the electronics module to a particular sensor probe then saving those settings into slots labeled sensor 1 2 or 3 Change the menu screen from load to save Then the user can save current setting into slots ...

Страница 15: ...nt level menu Enter the known current level in the vessel tank in engineering units and press enter The calibration should take place and the transmitter should be operational If the next menu appears then the operation was successful If the menu reverts back to the beginning of the 1pt Cal menu then the operation was unsuccessful Further troubleshooting may be necessary if the operation is unsucc...

Страница 16: ...al menu in the special features menu is ChngSgnl or change signal option The feature allows the adjustment of the signal being sent down the sensor probe It can be utilized when one electronics module is being utilized to save settings for various different length sensor probes This menu has 3 parameters that can be adjusted The first is Energy it is increased for a longer sensor probe and decreas...

Страница 17: ...and has been approved by the end user at some point during the ordering purchasing process Each transmitter has been factory calibrated to meet end user requirements so there is no need to recalibrate these transmitters unless the requirements have changed from the time of purchase delivery to installation If the need arises to calibrate these units to a new range please carefully read and follow ...

Страница 18: ...s are not reversed Electronics not making proper connection to power connector Make sure the electronics module is seated properly Open the front cover where the LCD is and firmly push on the Magtech text A good way to tell if the electronics are not seated properly is by making sure the protection screws are not physically higher than the outside of the housing Sometimes pulling the electronics m...

Страница 19: ...gy is sent down for Symptom Transmitter is erratic i e output going from correct reading to failure mode Possible Resolution Increase Energy Settings 1 Unlock the pushbuttons by moving the blue jumper to the left Hold the UP button for 1sec 2 While holding the UP button also hold ENTER button together for 3 secs 3 The menu should change to ComPort release the buttons 4 Bypass this menu by pressing...

Страница 20: ... Status Operation Status Calibration Status Level Alarm Status Calibration D A trim Full Level trim Full Temp trim 3 Calibration Review Level Gain Lvl UTP Value Live Measurements Level Pulse Sensor UTP Value Interface Pulse 4 Lvl LTP Value Tic Limit Sensor LTP Value Temperature Gain 3 Temperature Offset 3 RTD UTP Value 3 A D UTP Value 3 RTD LTP Value 3 A D LTP Value 3 DAC Zero DAC Full Basic Setup...

Страница 21: ...ode Ao Alrm typ D A trim Loop Test HART Output Poll addr Num req preams HART Information Manufacturer Model Unique ID serial Number Date Sales Order Purchase Order Tag Long Tag Message Descriptor Revision Universal rev Fld dev rev Final asmbly num Software rev Hardware rev 1 When Interf is PV Interf is displayed 2 Only Applies when interface float is included 3 Only Applies when temperature sensor...

Страница 22: ...350 Proof Test 1 To avoid any false alarms take appropriate steps to notify control room that the instrument is being tested 2 Utilize the pushbuttons and scroll through the main menus until TestLoop is shown 1 3 Enter into this menu and modulate the current output from 3 5 to 20 8 mA while verifying the current output with a multimeter or the control room If this function does not work then instr...

Страница 23: ...ified by persons that are not authorized by Magtech 2 Products subjected to misuse negligence or accidents 3 Products that are connected installed or otherwise used in such a way not in strict accordance with manufacturer s instructions This warranty is in lieu of any other warranty expressed or implied by any party other than Magtech Repairs and or replacements shall be at the sole discretion of M...

Страница 24: ...ybrominated diphenyl ethers PBDE 电子组件 Electronics Assembly X O O O O O 本表格系依据SJ T11364的规定而制作 This table is proposed in accordance with the provision of SJ T11364 O 意为该部件的所有均质材料中该有害物质的含量均低于GB T 26572所规定的限量要求 O Indicate that said hazardous substance in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X 意为在该部件所使用的所有均质材料里 至少有一类均质材料中该有害物质的含量高于GB T 26572所规定的限量要...

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