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Emerson Easyheat GC-1, Руководство по обслуживанию

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System Includes

Table & Components

System Table Includes

 1

  Table

 2

  Control

3

  Grinder

 4

   Solenoid valves (2)

 5

   Siphon breaker

(backflow preventer)

   Flow control (1gpm)

   Flow control (5gpm)

 7

   Water shut-off valve

 8

  Hose

 9

   Spray nozzle

10

  Squeegee

 11

  Splash Guard

12

  Pump

13

  Bin rake

14

  Plumbing kit connection:

2" 90° schedule 80 PVC sweeps and

flanged schedule 80 PVC piping

(per install sheet, not shown)

15

  Safety Glasses

Connections

W

  Water Inlet 1/2" copper stub

S

  2" PVC flange

E

  Electrical 

Back View

Front View

6B

6A

9

START

FULL

STOP

TANK

START

STOP

WARNING

ELECTRICAL SHOCK HAZARD.  DISCONNECT INCOMING POWER BEFORE 
SERVICING CONTROL CENTER.  FAILURE TO DO SO COULD RESULT IN 
DEATH OR SERIOUS PERSONAL INJURY.  DOOR INTERLOCK SWITCHED 
DISCONNECT CONTROL CIRCUIT ONLY.

3

W

S

2

 

1

E

4

6A

13

12

5

7

8

6B

 

7

grind2energy.com

 

Grind2Energy Technical Support: 844-874-7529     |     4

  

G2E015-15F-89-84

Содержание Easyheat GC-1

Страница 1: ...on of this manual is to give the service Tech the ability to diagnose the Grind2Energy Organics Recycling System for any problems our customers encounter The process G2E will use is to replace larger components of the system i e Grinder Pump and Controller as whole components But in cases where the small component can be replaced with less time then those components will be provided for those repl...

Страница 2: ...Notes grind2energy com Grind2Energy Technical Support 844 874 7529 b G2E015 15F 89 84 ...

Страница 3: ...he rotary shredder is rotating in the direction marked on it by arrows After Completing Service Test the grinder for proper operation Ensure that the Grind2Energy system is operational per Manufacturer Specification Ensure that all fittings are secure and do not leak grind2energy com Grind2Energy Technical Support 844 874 7529 1 G2E015 15F 89 84 Electrical Requirements WARNING ELECTRICAL SHOCK The...

Страница 4: ... TABLE PUMP WEIGHS OVER 600 LBS UTILIZE PROPER EQUIPMENT TO PLACE PUMP INTO POSITION Understanding safety symbols in this guide Important Safety Instructions WARNING WARNING CAUTION CAUTION indicates a hazardous situation which if not avoided could result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION used to...

Страница 5: ...and tools you will need to perform proper maintenance on the Grind2Energy system Tools Materials Installation Requirements 36 MIN CLEARANCE BETWEEN TABLE AND WALL OR OTHER OBJECTS Top View Front View START FULL STOP TANK START STOP WARNING ELECTRICAL SHOCK HAZARD DISCONNECT INCOMING POWER BEFORE SERVICING CONTROL CENTER FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS PERSONAL INJURY DOOR INTERLO...

Страница 6: ...anged schedule 80 PVC piping per install sheet not shown 15 Safety Glasses Connections W Water Inlet 1 2 copper stub S 2 PVC flange E Electrical Back View Front View 6B 6A 9 START FULL STOP TANK START STOP WARNING ELECTRICAL SHOCK HAZARD DISCONNECT INCOMING POWER BEFORE SERVICING CONTROL CENTER FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS PERSONAL INJURY DOOR INTERLOCK SWITCHED DISCONNECT CON...

Страница 7: ... x 5 Hex head bolt 4 9 5 8 Washer 20 10 5 8 Nut 16 11 Pressure switch 12 2 PVC flange 3 13 Rubber expansion joint 14 Limit control rod 2 15 3 8 x 1 1 4 Hex head bolt 4 16 3 8 Split washer 4 17 3 8 Nylock nut 4 18 Pump 19 2 ball valve Pump Discharge Kit System Includes Pump Components 3 4 7 19 6 6 12 18 14 13 15 17 16 11 6 8 5 9 10 grind2energy com Grind2Energy Technical Support 844 874 7529 5 G2E0...

Страница 8: ... cap 5 Tank full sensor assembly 6 Discharge Kit 7 Discharge support bracket assembly 8 Padlock TANKS PLACED OUTSIDE WILL ALSO INCLUDE 9 Heat trace cable 10 Heating element cord 11 Thermostat 12 Discharge Jacket System Includes Tank Components 1 2 3 5 4 11 9 10 8 6 7 12 grind2energy com Grind2Energy Technical Support 844 874 7529 6 G2E015 15F 89 84 ...

Страница 9: ...20V with a 15 Amp 30 mA GFCI breaker Tools Materials Installation Requirements TANK HEAT POWER WEATHER PROOF JUNCTION BOXES PIPE HEAT POWER A HEAT TRACE CABLE LIGHT CABLE HEAT TRACE CABLE INSTALLED ALONG DISCHARGE LINE AND COMPLETELY THROUGH EXTERIOR WALL 3000 GAL 11 356 L shown grind2energy com Grind2Energy Technical Support 844 874 7529 7 G2E015 15F 89 84 ...

Страница 10: ...he tank float switch is connected to terminal connections 2 and 15 as shown below This wire runs along the length of the discharge line to the tank 5 The 5gpm solenoid valve lead wires are connected to terminal 11 12 as shown below 6 The 2gpm solenoid valve lead wires are connected to terminal 7 10 as shown below Grind2Energy System Wiring Connections Adjust Power Supply INPUT N N DC ok DC ok 1 ON...

Страница 11: ...AL SUPPLY CHECK NAMEPLATES ON DISPOSERS AND CONTROL CENTERS FOR VOLTAGE AND PHASE SPECIFICATION THE DISPOSER MOTOR WIRING CONNECTION IS SHOWN IN THE DISPOSER TERMINAL BOX A PROPERLY FUSED DISCONNECT MUST BE INSTALLED AT THE ELECTRICAL SUPPLY SOURCE FOR THE CONTROL CENTER ALL CONTROL CENTERS AND DISPOSERS MUST BE CAREFULLY AND PERMANETLY GROUNDED INSTALLATION MUST CONFORM TO LOCAL ELECTRICAL CODES ...

Страница 12: ...y System Wiring Connections PUSHBUTTON STOP N C RED PUSHBUTTON START N O BLACK PUSHBUTTON FLUSH N O YELLOW REMOTE SENSOR LIGHT FULL DOOR DISCONNECT NON METALLIC ENCLOSURE grind2energy com Grind2Energy Technical Support 844 874 7529 10 G2E015 15F 89 84 ...

Страница 13: ...RELAY FORWARD CONTACTOR TIMED OFF RELAY CONTACTOR INTERLOCK DISPOSER DELAY TIME RELAY TRANSFORMER 24V FUSE PUMP OVERLOAD 120V FUSE PUMP CONTACTOR PRESSURE RELAY DC SUPPLY FOR PRESSURE SWITCH DOOR DISCONNECT REVERSE PUSHBUTTON CIRCUIT BOARD grind2energy com Grind2Energy Technical Support 844 874 7529 11 G2E015 15F 89 84 ...

Страница 14: ... 5 Remove trim band 6 Mark to identify all motor leads wires and electrical supply wires then discon nect wires grounding wire and conduit from grinder 7 Remove the 6 mounting screws used to secure the grinder to the table 8 Loosen the two lower jam nuts used to secure leg position 9 Use channel lock or similar to lower grinder from mounting gasket 10 Once free slide grinder off table step 2 step ...

Страница 15: ... channel lock pliers to rise the grinder so that it aligns with the holes in the mounting gasket 6 Install the six screws through the grinder body flange and into the mounting flange and secure 7 Adjust legs so that the unit is sup ported evenly Push o ring on each leg upwards flush with bottom of cover Refer to step 5 image 8 Secure legs in position by adjusting the lower two jam nuts into place ...

Страница 16: ...oltmeter or circuit tester to ensure that POWER IS OFF 14 Connect waste line to grinder 15 Connect cold water supply to grinder body water inlet if previously installed 16 Turn on electrical and water supplies 17 Test the grinder to ensure the cutting elements rotate counter clockwise and the water flows automatically Make sure the grinder is securely mounted and does not leak from the connections...

Страница 17: ...sing an ohmmeter figure 24 6 terminals 3 Ø 4 Check for continuity between all terminals and center post Replace overload protector if circuit is open on any terminal center post combination 5 Re install terminal box in reverse order Replacing Overload Protector 1 Remove screw and terminal box figure 24 2 Disconnect wires 3 Remove two screws securing overload protector to bracket disconnect wires a...

Страница 18: ...t voltage and phase to machine Grinder motor is not wired correctly Verify connections see standard motor connection diagram located under terminal box cover Lower end frame and upper end bell misaligned thru bolts loose bent or broken Replace grinder see grinder replacement page 12 WARNING SHOCK HAZARD Turn off electrical power at circuit breaker use voltmeter or circuit tester to ensure that POW...

Страница 19: ...t voltage and phase to machine Control panel wired incorrectly Verify connections see standard motor connection diagram located under terminal box cover Short in stator Replace grinder Water leaking from bottom of grinder Bearing seal failure With system off dry floor and bottom of grinder then add water until it is above shredder plate if water leaks on to floor replace grinder Upper end bell cra...

Страница 20: ...er area Stationary shedder gasket is faulty Replace grinder Water leaks from siphon breaker Loose plumbing connections Tighten plumbing connections Grinder does not grind food waste Improper wire connections Do not turn off system until all food waste has been ground Grind elements are worn With power off verify edge of rotating shredder if excessively rounded replace grinder grind2energy com Grin...

Страница 21: ... Mounting Screw 6 01491 5 Overload Protector 1 14776 6 Overload Clamp 1 12378 7 Screw 2 01836A 8 Terminal Box Assy Includes Code 44 1 13396ZZ 9 Screw 1 12381 MODEL ENGIN CERTIFIED ELECTRICAL GD 1 14746 UL CUL 10 hp 208 230V 460V 3Ph 60Hz 7 6 5 8 9 2 3 4 1 grind2energy com Grind2Energy Technical Support 844 874 7529 19 G2E015 15F 89 84 ...

Страница 22: ...XXXXX 20 DC Supply For Pressure X XXXXX 21 Pressure Relay X XXXXX 22 Disposer Delay Time Relay X XXXXX 23 Timed off Relay X XXXXX 24 Forward Contactor X XXXXX Solenoid Valve 24 Volt Coil Not Shown 2 14494 MODEL ENGINEERING CERTIFIED ELECTRICAL GC 1 14176 UL CUL 208 230 Volt 10 HP 3 Ph GC 2 14176A International 415 Volt 5 HP 3 Ph Adjust Power Supply INPUT N N DC ok DC ok 1 ON 0 OFF 2 2 2 4 4 4 7 10...

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