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CAUTION

SENSOR/PROCESS

APPLICATION COMPATIBILITY

The wetted sensor materials may not be
compatible with process composition
and operating conditions. Application
compatibility is entirely the responsibili-
ty of the user.

DANGER

HAZARDOUS AREA INSTALLATION

Installations near flammable liquids or in hazardous

area locations must be carefully evaluated by qual-

ified on site safety personnel. This sensor is not

Intrinsically Safe or Explosion Proof. 
To secure and maintain an intrinsically safe instal-

lation, the certified safety barrier, transmitter, and

sensor combination must be used. The installa-

tion system must comply with the governing

approval  agency (FM, CSA or BASEEFA/CEN-

ELEC)  hazardous area classification require-

ments. Consult your analyzer/transmitter instruc-

tion manual for details.
Proper installation, operation and servicing of this

sensor in a Hazardous Area Installation is entirely

the responsibility of the user.

ESSENTIAL  INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures, and tests its products to

meet many national and international standards. Because these instru-

ments are sophisticated technical products, you must properly install, use,

and maintain them to ensure they continue to operate within their normal

specifications. The following instructions must be adhered to and integrated

into your safety program when installing, using, and maintaining Rosemount

Analytical products. Failure to follow the proper instructions may cause any

one of the following situations to occur: Loss of life; personal injury; proper-

ty damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the prod-

uct. If this Instruction Manual is not the correct manual, telephone 1-800-

654-7768 and the requested manual will be provided. Save this

Instruction Manual for future reference.

• If you do not understand any of the instructions, contact your Rosemount

representative for clarification.

• Follow all warnings, cautions, and instructions marked on and supplied

with the product.

• Inform and educate your personnel in the proper installation, operation,

and maintenance of the product.

• Install your equipment as specified in the Installation Instructions of the

appropriate Instruction Manual and per applicable local and national

codes. Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel to install, operate,

update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use

replacement parts specified by Rosemount. Unauthorized parts and pro-

cedures can affect the product’s performance and place the safe opera-

tion of your process at risk. Look alike substitutions may result in fire, elec-

trical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in

place, except when maintenance is being performed by qualified persons,

to prevent electrical shock and personal injury.

Emerson Process Management
Liquid Division

2400 Barranca Parkway
Irvine, CA 92606  USA
Tel: (949) 757-8500
Fax: (949) 474-7250

http://www.raihome.com

© Rosemount Analytical Inc. 2003

About This Document

This manual contains instructions for installation and operation of the Model 430 Dissolved Oxygen
Sensor. The following list provides notes concerning all revisions of this document.

Rev. Level

Date

Notes

A

5/96

This is the initial release of the product manual. The manual has been refor-
matted to reflect the Emerson documentation style and updated to reflect any 
changes in the product offering.

Содержание Dissolved Oxygen Sensor Model 430 DO  

Страница 1: ...Model 430 DO Dissolved Oxygen Sensor Instruction Manual PN 51 430 rev A May 1996 ...

Страница 2: ... prod uct If this Instruction Manual is not the correct manual telephone 1 800 654 7768 and the requested manual will be provided Save this Instruction Manual for future reference If you do not understand any of the instructions contact your Rosemount representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your perso...

Страница 3: ...s 2 1 5 Ordering Information 4 2 0 INSTALLATION 5 2 1 General 5 2 2 Unpacking and Inspection 5 2 3 Mechanical Installation 5 2 4 Electrical Installation 5 3 0 MAINTENANCE 9 3 1 General 9 3 2 Recharging the Sensor 9 4 0 TROUBLESHOOTING 10 4 1 General 10 4 2 Troubleshooting 10 4 3 Bench Testing 10 5 0 PARTS LIST 11 5 1 General 11 6 0 RETURN OF MATERIAL 15 6 1 General 15 6 2 Warranty Repair 15 6 3 No...

Страница 4: ... and 02 Flow Through Installation 6 2 2 Sensor Dimensions 7 5 1 Model 430 Codes 01 and 02 Dissolved Oxygen Sensor 11 5 2 Model 430 Sensor Assembly 12 5 3 Model 430 Code 03 Dissolved Oxygen Sensor 13 5 4 Model 430 Code 04 Dissolved Oxygen Sensor 14 LIST OF TABLES Number Title Page 2 1 Electrical Connections 5 ii MODEL 430 DO TABLE OF CONTENTS ...

Страница 5: ...emperature com pensation is necessary for two reasons First the solu bility of oxygen in water decreases with an increase in temperature secondly the permeability of the Teflon membrane and the oxygen diffusion rate increase as the temperature increases For these reasons it is important for a dissolved oxygen measurement to be accompanied by an accurate temperature measure ment Temperature compens...

Страница 6: ...ht weight aluminum and can be adjusted to satisfy virtually any aeration basin mount ing requirement Once installed the probe can be removed without the use of tools A single locking pin holds the assembly rigidly in place but allows it to be easily removed for inspection or cleaning 1 4 SPECIFICATIONS Process Connection 430 00 01 1 1 2 inch socket fitting Wetted Materials HOUSING PVC MEMBRANE Tef...

Страница 7: ...3 MODEL 430 DO SECTION 1 0 DESCRIPTION AND SPECIFICATIONS FIGURE 1 2 Optional Mounting Bracket DWG NO REV 40043018 B MILLIMETER INCH ...

Страница 8: ...sion service 04 PVC union with 1 FNPT and agitator with 20 foot cable for submersion Agitator motor requires 115 VAC power only 499 DO 01 16 EXAMPLE CODE MOUNTING HARDWARE 11 Stainless steel tag specify marking 14 Handrail mounting bracket P N 1000857 for use with junction box see Code 17 below 15 Handrail mounting bracket P N 1000856 for use with Model 803 17 Weatherproof NEMA 4X junction box P N...

Страница 9: ... ponds 2 4 Electrical Installation Connect the sensor to the transmitter as shown in Table 2 1 2 3 1 Codes 01 and 02 see Figure 2 1 These config urations are for flow through measurements Install the tee using 1 1 2 inch PVC For the angle flow Code 01 make sure the flow enters at the opening opposite the sensor so that the sample flows directly into the membrane 2 3 2 Codes 03 and 04 see Figure 5 ...

Страница 10: ...6 MODEL 430 DO SECTION 2 0 INSTALLATION FIGURE 2 1 Codes and 01 and 02 Flow Through Installation DWG NO REV 40043001 G MILLIMETER INCH ...

Страница 11: ...7 MODEL 430 DO SECTION 2 0 INSTALLATION FIGURE 2 2 Code 03 Sensor Dimensions DWG NO REV 40043002 D MILLIMETER INCH ...

Страница 12: ......

Страница 13: ...adjust the pH of the solution to 12 or greater c The unused electrolyte solution can be saved for future use The pH should be rechecked prior to use if the solution has been stored 7 Fill the new reservoir housing assembly with elec trolyte to the hole in the inner wall of the reservoir approximately 3 4 full Tap the reservoir lightly to remove any air bubbles 8 Rinse all parts of the base in dist...

Страница 14: ...tage applied instrument then air calibrate to check for a response CAUTION Care should be taken not to damage the membrane made of Teflon 1 Low readings and inability to calibrate are generally the result of a coated membrane and usually can be restored to service by cleaning the sensor Clean a coated mem brane by gently wiping the membrane with a soft cloth or tissue 1 Reg U S Pat Office for du P...

Страница 15: ...column where used identifies parts used on more than one assembly If there is no code letter the item is used on all assemblies in that parts list Figure Part Usage Item No Number Description Code Qty 5 1 A SENSOR ASSY Model 430 Dissolved Oxygen angle flow Code 01 A RF B SENSOR ASSY Model 430 Dissolved Oxygen straight flow Code 02 B RF 3 2002566 Tee Assy angle flow A 4 2002567 Tee Assy straight fl...

Страница 16: ...cription Qty 3002384 Base 1 9550116 O ring 2 018 1 2002572 Reservoir housing assembly with membrane 1 3002385 Retainer reservoir 1 9550133 O ring 2 004 1 3002382 Screw vent 1 2002473 Recharge Kit 1 FIGURE 5 2 Model 430 Sensor Assembly DWG NO REV 40043016 A ...

Страница 17: ...0 Code 03 Dissolved Oxygen Sensor DWG NO REV 40043015 A Figure Part Item No Number Description Qty 5 3 SENSOR ASSY Model 430 Dissolved Oxygen submersion Code 13 RF 2 9330020 Union 3 4 NPT RF 3 3001617 Gasket 1 4 1001021 Sensor Assy see Figure 5 2 for details 1 ...

Страница 18: ...rt Item No Number Description Qty 5 4 SENSOR ASSY Model 430 Dissolved Oxygen with agitator Code 04 1 2 9380053 Pump submersible Attaching parts for item 2 1 3 Screw SPH SS 8 32x3 8 4 4 Screw SPH SS 8 32x3 8 2 5 3001150 Holder Assy 1 6 9320057 Union 1 NPT 1 7 3001197 Gasket 1 8 1001021 Sensor assy see Figure 5 2 for details 1 ...

Страница 19: ...plied 4 Carefully package the materials and enclose your Letter of Transmittal and the completed copy of the Return of Materials Request form If possi ble pack the materials in the same manner as it was received IMPORTANT Please see second section of Return of Materials Request Form Compliance to the OSHA requirements is mandatory for the safety of all personnel MSDS forms and a certification that...

Страница 20: ...RTERS Rosemount Analytical Inc Liquid Division 2400 Barranca Parkway Irvine CA 92606 Phone 949 757 8500 Toll Free 800 854 8257 Fax 949 474 7250 ASIA PACIFIC Fisher Rosemount Singapore Private Ltd 1 Pandan Crescent Singapore 0512 Republic of Singapore Phone 65 777 8211 Fax 65 777 0947 EUROPE MIDDLE EAST AND AFRICA Fisher Rosemount Ltd Heath Place Bognor Regis West Sussex PO22 9SH England Phone 44 1...

Страница 21: ..._________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ WARRANTY REPAIR REQUESTED n YES REFERENCE ORIGINAL ROSEMOUNT ANALYTICAL ORDER NO ________________________________________ CUSTOMER PURCHASE ORDER NO ___________________________________...

Страница 22: ......

Страница 23: ...greed upon in writing in advance by an authorized Seller representative All costs of dismantling reinstallation and freight and the time and expenses of Seller s person nel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the or...

Страница 24: ...N LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http www raihome com Specifications subject to change without notice Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine CA 92606 USA Tel 949 757 8500 Fax 949 474 7250 http www raihome com Rosemount Analytical Inc 2005 ...

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