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Reference Manual

MHM-97125-PBF-EN, Rev 0

May 2017

AMS 6500 Machinery Health Monitor

A6560R Processor Module and A6510 Signal Input Module

Содержание A6510

Страница 1: ...Reference Manual MHM 97125 PBF EN Rev 0 May 2017 AMS 6500 Machinery Health Monitor A6560R Processor Module and A6510 Signal Input Module ...

Страница 2: ...erson shall not be liable for errors omissions or inconsistencies that may be contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Information in this document is subject to change without notice and does not represent a commitment on the part of Emerson The information in this manual is not all inclusive and cannot cover...

Страница 3: ...ng signal quality 30 Chapter 6 Wire terminations 33 6 1 Terminate instrumentation wiring 33 6 2 Terminate bundled cable 36 6 3 Wire termination at the AMS 6500 37 6 4 Signal routing from the monitoring panel to the prediction panel 43 6 5 Terminate discrete I O 44 6 6 Rear shield Adapter panel A6500 M RSH 46 6 7 Terminate 24 V power for the A6560 and A6510 modules 46 6 8 Eddy Current sensor 24 V p...

Страница 4: ...e an archive manually 87 9 9 Disable archive predicates 87 9 10 Stop transient acquisition 88 9 11 Remove an archive from the Transient Archive Status tab 88 9 12 Change databases when moving the AMS 2600 to a new machine 89 Chapter 10 Specifications 91 10 1 AMS 6500 Machinery Health Monitor specifications 91 10 2 Environmental specifications 92 10 3 A6560R Processor module LEDs 92 10 4 A6510 Sign...

Страница 5: ...tion guide supplement Other available manuals detail protection capabilities WARNING All wiring should be installed by a qualified electrician Wiring must conform to all applicable local codes and regulations Local codes and regulations regarding wire type wire size color codes insulation voltage ratings and any other standards must be followed 1 2 Documentation conventions The following conventio...

Страница 6: ...n request Please contact Emerson Technical Support for more information Customer Service Contact Customer Service for all non technical issues such as ordering replacement parts Contact us For Emerson Technical Support and Customer Service Toll Free numbers email addresses and hours of operation please visit http www2 emersonprocess com en US brands sureservice Pages TechnicalSupport aspx 1 4 Disc...

Страница 7: ...ducts EEP Circling arrow symbol with e The product contains no hazardous substances over the Maximum Concentration Value and it has an indefinite Environmental Friendly Use Period Circling arrow symbol with a number This product contains certain hazardous substances over the Maximum Concentration Value and it can be used safely under normal operating conditions for the number of years indicated in...

Страница 8: ...Introduction 4 MHM 97125 PBF EN R0 ...

Страница 9: ...2 Product Introduction Topics covered in this chapter AMS 6500 front view System walkthrough System documentation Product Introduction MHM 97125 PBF EN R0 5 ...

Страница 10: ...6500 front view with A6560R and A6510 modules Figure 2 1 A Front power switch B A6560R Status LEDs C A6510 Status LEDs D Module name E 2 Ethernet ports NIC and Hub F Serial port G Handles Product Introduction 6 MHM 97125 PBF EN R0 ...

Страница 11: ...ocations Cable pulls Conduit cable tray use Enclosure mounting locations Environmental concerns 2 3 System documentation Typical system documentation includes at least a System Overview Drawing System Layout Drawings a Cable Administration Chart 2 3 1 System overview drawings AMS 6500 system documentation should include system overview drawings that illustrate how system components interconnect Cr...

Страница 12: ...ystem layout drawings The system layout drawings illustrate exact locations for enclosure mounting conduit installation cable pulls and sensor mounting The most common method for preparing these drawings is to copy blueprints of the plant floor production line and mark the system installation locations Use color coded highlights and symbols to mark the different types of cable runs and enclosure m...

Страница 13: ...stance instead of naming a sensor 23001 use a name like FAN1OV fan number 1 outboard vertical to make system maintenance and troubleshooting easier After tags are assigned document them in cable administration charts All enclosures for the system need cable administration charts There are two types of cable administration charts for the online system junction box and AMS 6500 enclosure Junction bo...

Страница 14: ...nd jumpers The cable terminations and DIP switch settings should be documented in cable administration charts or CAD drawings Example AMS 6500 cable administration chart Table 2 2 Processor module AMS 6500 tag name A6560R CPU module MAC address Network cable tag MSIG 1 sensor inputs Channel Junction box tag Wire tag Sensor type DIP setting Sensor location 1 2 3 4 5 6 7 8 9 10 11 12 Product Introdu...

Страница 15: ... type DIP setting Sensor location 1 2 3 4 5 6 7 8 9 10 11 12 Tachometer inputs 1 2 Discrete I O 1 2 2 3 4 Documentation storage Make copies of system overview drawings system layout drawings and mechanical and electrical drawings Keep them in the system enclosure to allow easy reference by analysts and service personnel Product Introduction MHM 97125 PBF EN R0 11 ...

Страница 16: ...Product Introduction 12 MHM 97125 PBF EN R0 ...

Страница 17: ...3 Sensor installation Ensure sensors are installed according to instructions provided by the sensor manufacturer and industry best practices Sensor installation MHM 97125 PBF EN R0 13 ...

Страница 18: ...Sensor installation 14 MHM 97125 PBF EN R0 ...

Страница 19: ... instrumentation wiring Emerson recommends junction boxes with 12 channels housed in a fiberglass or stainless steel enclosure They should consist of individual 3 lug terminal blocks mounted on a DIN rail 4 1 1 Mount junction boxes 1 Ensure the chosen mounting location is well lit and allows proper clearance for maintenance access Enclosure mounting MHM 97125 PBF EN R0 15 ...

Страница 20: ...he machine screws to attach the mounting feet to the back of the enclosure Align mounting feet vertically to ensure proper access Torque screws to 31 in lb 4 Using bolts provided by the contractor attach the enclosure to the mounting bracket 4 1 2 Junction box wiring notes CAUTION Never cross connect shields from different sensors in junction boxes Enclosure mounting 16 MHM 97125 PBF EN R0 ...

Страница 21: ...dual cables to short Use heat shrink and dress wire ends as necessary C Strip the insulation and shield as close to the terminal block as possible D Connect multiple pair shield drain wire individually Do not allow shield drain wires or foil from individual cables to short Use heat shrink and dress wire ends as necessary Enclosure mounting MHM 97125 PBF EN R0 17 ...

Страница 22: ...ures The prediction racks are designed to easily mount inside a standard size enclosure Emerson offers pre wired wall mount enclosures for AMS 6500 prediction systems Wall mount cabinet System Channels Dimensions Rack size A6500MS 24 ENCL IC A6500MS 12 or 24 24 H x 16 W x 12 D 7 5 inch A6500PRE SS WM 24 IC A6500MR 12 or 24 36 H x 24 W x 12 D 19 inch A6500PRE SS WM 48 IC A6500MR 36 or 48 36 H x 24 ...

Страница 23: ...ainless steel housing with a front termination panel Note All AMS 6500 enclosures must be grounded to earth Ground the enclosure through conduit or mounting structure if it is grounded to earth Otherwise use a bonding wire to connect the enclosure to earth ground 4 3 1 Mount the rack chassis in a 19 in cabinet enclosure The AMS 6500 is generally installed in a cabinet enclosure with 19 in rack mou...

Страница 24: ...the mounting rails Procedure 1 Attach the cage nuts in the mounting rails 2 Using the screws and finishing washers fasten the system frame to the mounting rails through the two oblong holes on each side of the frame Cage nuts and screws in the mounting rails Figure 4 7 A Cage nut B Screw Enclosure mounting 20 MHM 97125 PBF EN R0 ...

Страница 25: ...d separately inside the enclosure Prepare multi pair bundled cable pulls 1 Determine the number of pulls you need based on the size and number of channels supported by the junction box In general you need one pull per 6 channels Do not exceed 40 conduit fill The multi pair cable normally has a diameter of 0 5 in and will require a 1 5 in conduit run Two multi pair cable pulls will require a 2 in c...

Страница 26: ...0 25 in cord grips 4 3 4 Install and remove modules The AMS 6500 system cabinet can be configured to contain both prediction and protection modules In Figure 4 8 the protection modules 3U high modules are shown on the left the prediction modules 6U high modules are shown on the right AMS 6500 with 3U and 6U high modules Figure 4 8 Install or remove 3U high protection module Install or remove prote...

Страница 27: ...tall a module 1 Line up the guide rails and push the module into the slot until fully seated 2 Tighten the mounting screws Remove a module 1 Loosen the mounting screws 2 Push outward on the handles to eject the module from the backplane connectors 3 Pull the module out of the slot by the handle Install or remove a module Figure 4 9 Use the handles to install or remove modules Enclosure mounting MH...

Страница 28: ...Enclosure mounting 24 MHM 97125 PBF EN R0 ...

Страница 29: ...onded to earth ground and adhere to IEEE 1100 specifications for grounding The following cables must be pulled in conduit any cable between junction boxes and the unit any AMS 6500 dedicated network segment cables not pulled in existing plant network infrastructure power cables for the unit power supplies any instrumentation cables that exceed 50 ft The conduit must be sized to not exceed a 40 fil...

Страница 30: ...to the machinery It is not enclosed in conduit except when conduit is required for specific applications Secure exposed cabling to machinery and plant infrastructure to avoid maintenance hazards and safety hazards 5 2 1 Install online instrumentation cable CAUTION If you are installing through conduit the cable pull force should not exceed 25 lbs Excessive force will deform twisted pair cable and ...

Страница 31: ...e if necessary If you are using armored cable remove the armor before pulling the cable through the cord grip cut the end of the armor with wire cutters and unravel the length to remove Use a heat shrink to seal the end of the armor 5 3 Pull cable from the junction box to the unit Use the cables in Section 5 3 1 to extend the online instrumentation wiring from the junction boxes to the unit enclos...

Страница 32: ...69 Note EIA TIA 568 569 requires only CAT5 cabling but Emerson recommends that customers run at least CAT5e to be compatible with future upgrades Pathways Cable Trays per EIA TIA 569 Note Network cabling to the AMS 6500 should be in steel conduit 5 5 Power circuit guidelines for the unit enclosure The AMS 6500 is a laboratory grade instrument measuring millivolt level instrument signals The qualit...

Страница 33: ...VDC source for both 24 VDC and 24 VDC You must use separate power supplies or a power supply with separate isolated outputs Power and ground wiring on AMS 6500 backplane Figure 5 2 A 24 VDC B 24 VDC return C Cable shield or rack ground use 14 AWG minimum wire size and ring type terminal lugs to ground wires Use 14 AWG minimum wire size for power wiring D To rack ground you must connect both backpl...

Страница 34: ...oisy installations or critical sensor channels Emerson does not recommend coaxial cable or other non twisted cable types because they have lower immunity to 50 Hz 60 Hz interference than twisted pair cable When using multiple conductor cable consider individual isolated shields for each twisted signal pair and an overall shield isolated from all cable pair shields 5 6 2 Routing sensor cables Route...

Страница 35: ...ensor side negative conductor and shield from ground to prevent ground loops There is no comprehensive way to terminate cable shields You may need to determine the shield termination method on a sensor by sensor basis to correct the noise problems of a particular installation 5 6 5 Cable terminations Terminate cables at the AMS 6500 system inputs Do not strip the outer cable coverings farther than...

Страница 36: ...m enclosure and do not mount it in direct sunlight AMS 6500 operation guidelines based on air temperature inside enclosure Table 5 3 Air temperature Guideline 20 C 4 F The system should be enclosed and actively heated above 20 C 4 F 49 60 C 120 140 F Install a AMS 6500 cooling fan in the system enclosure 60 C 140 F Actively cool the system enclosure to keep system electronics below 60 C 140 F Note...

Страница 37: ...elay termination Loop interconnection for 4 20 mA current Terminate Ethernet connection Default schema for network addressing 6 1 Terminate instrumentation wiring Junction boxes have single twisted pair instrumentation wire pulled through cable grips on the left side of the box and one or more bundled 9 twisted pair cable pulled through a 1 5 in conduit fitting on the right side of the box Route c...

Страница 38: ...you make contact with the wire then make an additional turn Note Shield connections pass through junction boxes and are not grounded at the box Procedure 1 Starting at the cord grip pull the wire to the top of the box on the left side Pull the service loop as shown in Figure 6 1 2 Strip one inch of polyurethane jacket from the cable 3 Carefully pull twisted pair conductors out of the braided shiel...

Страница 39: ...ng a Connect sensor positive input to the upper level of the terminal block b Connect sensor negative input to the middle level of the terminal block c Connect braided shield to the lower level of the terminal block Make terminal connections with 24 AWG twisted pair conductors Figure 6 3 A Wire tag B White C Black D Shield E F G Shield 6 Relabel the wire at the phoenix connector 7 After all cables...

Страница 40: ... 12 Orange Black Blue 5 and 13 White Black Red 6 and 14 Red Black Red 7 and 15 Green Black Green 8 and 16 Red White Blue Note For a 16 channel box start the sequence over on terminal block 9 3 Pull individual twisted pair with foil shield in place to the top of the box on the right side Pull service loop as shown in Figure 6 1 4 Pull to the terminal block and blunt cut any extra wire 5 Remove one ...

Страница 41: ...termination panel Buffered outputs can then be routed to the 12 2 2 modules with DIP switches 3 At DIN rail mounted terminal blocks inside the cabinet enclosure then connected to prediction modules or protection module inputs with additional short wiring runs 6 3 1 Rear termination panel The rear termination panel plugs directly onto the backplane This termination panel has connectors for sensor i...

Страница 42: ...able 6 2 Termination panel A B Sensor inputs MSIG1 Ch1 12 Sensor inputs MSIG2 Ch13 24 C D Tach inputs 1 MSIG1 Ch1 2 Tach inputs 1 MSIG2 Ch 3 4 E F Relay I O 1 MSIG1 I O 1 2 Relay I O 1 MSIG2 I O 3 4 Wire terminations 38 MHM 97125 PBF EN R0 ...

Страница 43: ...connector N Chassis Ground lug O NIC network connector P Power On LED Q 24 V Input LED R Status LED 6 3 2 Terminate bundled cable instrumentation wiring CAUTION Use correct gauge strippers on individual conductors Do not strip more than 0 25 in off a conductor Do not over tighten Turn terminal screw clockwise until you make contact with the wire then make an additional turn Each signal input chann...

Страница 44: ...ng notes Signal Tachometer and I O module wiring notes Figure 6 6 A Strip the insulation and shield as close to the terminal block as possible B Maintain cable pair twists as close to the terminal block as possible C Connect the cable shield on only one end Prioritize connecting the shield on the sensor end D Connect the multiple pair cable shield drain wire to earth ground on only one end E Do no...

Страница 45: ...terminals only supply power if an external 24 V power supply is connected to the J19 power input terminal at the edge of the termination panel The last terminal for each channel is a chassis ground for connecting the sensor cable shield Wire terminations MHM 97125 PBF EN R0 41 ...

Страница 46: ...urn Gnd 24 V return Chassis GND Shield Chassis GND Shield Chassis GND Shield Chassis GND Shield CH3 SIG 3 24 V CH7 SIG 7 24 V CH11 SIG 11 24 V I O1 I O 1 SIG 3 24 V return SIG 7 24 V return SIG 11 24 V return I O 1 24 V 24 V 24 V 24 V Gnd 24 V return 1 Gnd 24 V return 1 Gnd 24 V return 1 Gnd 24 V return 1 Shield Shield Shield Shield CH4 SIG 4 24 V CH8 SIG 8 24 V CH12 SIG 12 24 V I O2 I O 2 SIG 4 2...

Страница 47: ...IG 24 24 V I O4 I O 4 SIG 16 24 V return SIG 20 24 V return SIG 24 24 V return I O 4 24 V 24 V 24 V 24 V Gnd 24 V return Gnd 24 V return Gnd 24 V return Gnd 24 V return Shield Shield Shield Shield 6 4 Signal routing from the monitoring panel to the prediction panel You can set DIP switches on the A6500 M RTRM termination panel to route sensor and tachometer signals from the A6500 P RTRM terminatio...

Страница 48: ...ered output monitor positions 7 12 XR71 XR125 Tach inputs 1 and 3 T1 T3 A6312 pulse output channel 1 T1 XR131 Tach inputs 2 and 4 T2 T4 A6312 pulse output channel 2 T2 XR132 Relay I O channels 1 4 not connected not used 6 5 Terminate discrete I O CAUTION Use correct gauge strippers on individual conductors Do not strip more than 0 25 in off a conductor Do not over tighten Turn terminal screw clock...

Страница 49: ... the following Relay Excitation Voltage SIG Voltage Return SIG Shield Drain Shield 4 Relabel wire at the connector 5 After all wires are pulled bundle the wires and secure the bundle to the side of the enclosure 6 Document the discrete I O name wire label name and the AMS 6500 channel number on the cable administration chart Discrete I O cable termination Figure 6 8 Wire terminations MHM 97125 PBF...

Страница 50: ... This connector is isolated from the protection modules which are powered separately Emerson recommends a separate power supply for protection modules CAUTION The AMS 6500 24 V power terminals are not wired the same as the CSI 4500 power terminals Do not use a connector that was previously wired for a CSI 4500 without reconfiguring the wiring The 24 V power input for the A6560 and A6510 modules re...

Страница 51: ... dissipation 22 W 30 W with Transient 6 8 Eddy Current sensor 24 V power supply The power input connector for Eddy Current sensors is located on the A6500 M RTRM When using Eddy Current sensors feed in a 24 V sensor supply at this connector This connector then supplies all the 24 V sensor supply terminals on the termination panel The supply terminals at each channel have built in auto resetting br...

Страница 52: ... be terminated as either normally open terminate to C and NO or normally closed terminate to C and NC CAUTION The SysFail relay connection is an output for relays only Do not connect the 24 V power supply intended for powering the A6560 A6560R or A6510 or the 24 V power supply intended for Eddy Current Probe power to this output Verify all power supply connections are wired and connected properly ...

Страница 53: ...ate Ethernet connection CAUTION Do not daisy chain multiple units using the NIC or HUB If one network connection fails it will disrupt network communication for multiple units Procedure 1 Route the network cable to RJ45 connectors at either the front of the A6560 module or at the rear of the A6500 M BP backplane 2 Blunt cut excess wire and attach the RJ45 CAT5 according to your plant s standards f...

Страница 54: ... B Rear NIC connector Use the NIC connector when connecting to an Ethernet hub or switch Use the HUB connector when connecting directly to a PC the HUB connector provides the same function as a crossover cable 6 12 Default schema for network addressing The network arrangement shown assumes one of the AMS 6500 units include Transient functionality Wire terminations 50 MHM 97125 PBF EN R0 ...

Страница 55: ...Default schema for network addressing Figure 6 11 Wire terminations MHM 97125 PBF EN R0 51 ...

Страница 56: ...Wire terminations 52 MHM 97125 PBF EN R0 ...

Страница 57: ...tachometer signals are typically generated from an eddy current sensor or passive magnetic sensor positioned at a machine shaft keyway or gear producing a pulse train not necessarily 1x machine speed representing the machine phase and running speed Discrete inputs represent machine states such as running off and starting These inputs are used to control or modify the data acquisition based on mach...

Страница 58: ...munication functions for the AMS 6500 system and the AMS 2600 system The A6560R is capable of up to 24 simultaneous continuous waveform measurements for detailed Spectral analysis up to 24 RMS and DC values for Gross Scan measurements up to 4 tachometers for machine speed measurement and up to 4 digital state inputs Gross Scan values tachometer values and digital input states may be combined logic...

Страница 59: ...rate the signal generator more frequently The Processor module automatically detects input module type and configuration and only permits database configuration based on the existing channel set A6560R Processor module Figure 7 1 Hardware configuration MHM 97125 PBF EN R0 55 ...

Страница 60: ...lysis applications in near real time without affecting data collection or on board data storage While collecting time waveforms and tachometer pulses the processor continuously calculates the peak to peak value of each channel s waveform When configured this value can be used as the Gross Scan instead of the RMS value produced by the A6510 Signal Input module A6560R CPU module with and without Tra...

Страница 61: ... drive error messages When the POST process is complete the firmware automatically prepares the hard drive with the Transient File System This process can take up to 15 minutes 6 Disconnect DHM The unit will reboot automatically When the unit boots there should be no hard drive error messages If configured Transient data collection should begin indicated by a flashing hard drive indicator on the A...

Страница 62: ...ls on the Signal Input module Either one or two Transient Filter Boards may be used to configure either a 12 or 24 channel Transient System When installing the Transient Filter Board on the Signal Input module make sure both mating connectors are fully engaged then install all six mounting screws Hardware configuration 58 MHM 97125 PBF EN R0 ...

Страница 63: ...cept non specific AC or DC inputs from any source that conforms to the A6560R input range limits The vibration inputs provide the following programmable functions for each channel Input Attenuator 1 2 Gain x1 x10 integrator on off In Table 7 1 the combination of input attenuator and gain setting provide four input range combinations Signal Input module input ranges Table 7 1 Attenuator Gain Input ...

Страница 64: ...wo pulse tachometer sources per module Tachometer sensor types may include but are not limited to eddy current sensor Hall effect sensor or TTL pulse type from various sources The Tachometer Input module features either fixed voltage trigger or adaptive automatic triggering Triggering parameters may be set independently for each tachometer sensor input An input gain selection of x1 or x5 may be se...

Страница 65: ...oes not match the DIP switch setting The DIP switches are used to protect a user input device from inadvertently being shorted by a relay output configuration Set the corresponding DIP switch to the ON position for output relays and to the OFF position for input relays The factory default state of the DIP switches is OFF Input DIP switch 1 is for the first relay channel and DIP switch 2 is for the...

Страница 66: ... terminal emulator During normal usage it is unlikely that you will need to change the initial boot parameters However you may need to change boot settings in two situations If you replace the processor module You may replace an A6560 with an A6560R The unit is added to an existing Ethernet network that is not directly connected to the online server through a dedicated cable Note Do not add a unit...

Страница 67: ...t be specified as a boot parameter A list of boot parameters appears one line at a time When configuring the A6560R the screen will look similar to this boot device motetsec0 processor number 0 host name host file name bin 6500R inet on ethernet e 192 168 0 10 ffffff00 inet on backplane b host inet h 192 168 0 1 gateway inet g user u anonymous ftp password pw blank use rsh flags f 0x1008 target na...

Страница 68: ...fully registered 7 3 3 Console session navigation after boot interrupt You may interrupt the boot process by immediately pressing Space after the VxWorks copyright is displayed If you interrupt the boot process use the following commands to navigate the boot configuration menu The most commonly used commands are p and c Note When modifying an entry type the new setting Do not attempt to backspace ...

Страница 69: ...en you press the period key followed by Enter dash Go back to the previous parameter when you press dash followed by Enter safeReboot_vf Reboot the system with new boot settings 7 3 5 Boot flags For the A6560R you can list boot flags by typing a question mark into in a console session at the VxWorks boot prompt Boot flags below are expressed in hexadecimal To activate more than one boot flag at th...

Страница 70: ...em boot parameters the subnet mask is represented as a series of four hexadecimal pairs with no separators that is 255 255 248 0 is represented as fffff800 A hexadecimal conversion table can be used to convert the subnet mask numbers from decimal to hexadecimal The calculator in the Windows Accessories folder will also perform this conversion when it is set to Programmer Mode Specify a subnet mask...

Страница 71: ...erview diagram System overview diagram Figure 8 1 Network Server Service responsible for handling the user s access to the various programs within the AMS Machinery Manager software Online Watch O_Watch Graphic interface that allows viewing of data sent to the server by the A6560R CPU module management of transient acquisition and auto extraction adjustment of alarm levels on demand data acquisiti...

Страница 72: ...FTP Microsoft s IIS includes an FTP server which needs to be installed to allow the A6560R to load firmware from the server Firmware The firmware for the A6560R is loaded from the computer when the unit powers on This allows system updates to be installed on the computer like any other program update without the requirement of any special interaction with the A6560R beyond rebooting it to allow th...

Страница 73: ...our computer with the following options checked Network Server Online Server AMS Machinery Manager Client Refer to your software user guide for these details 8 4 Configure the FTP server to download firmware Each time a AMS Machinery Health Monitor powers up it checks for firmware on the FTP server If it finds firmware it compares the version with the firmware stored in internal flash memory If th...

Страница 74: ...ath The path to the bin directory where the firmware will be installed on the FTP server do not include the bin directory C Inetpub ftproot for example Binding Set Binding to All Unassigned or the IP address or a range of IP addresses assigned to this computer Do NOT enable virtual host names Start FTP site automatically Allow the site to start automatically Check Start FTP site automatically Secu...

Страница 75: ... 1 Log on to the computer that hosts the FTP Server for your AMS Machinery Health Monitor 2 Insert the AMS Machinery Manager Software Installation DVD 3 Open the DVD in Windows Explorer and browse to Install Online Firmware 4 Double click setup exe and continue through the installation Important On Windows 7 right click setup exe and select Run as administrator 5 Accept the license agreement 6 Sel...

Страница 76: ...ns Online Configuration The Online Config window appears 3 Go to File Online Server Open The Select Online Server Host Computer dialog appears 4 Choose a server name from the menu and click OK The Online Server opens and a tree structure appears in the left pane of the Online Config window 5 In the tree structure expand Units folder and right click the icon next to the AMS Machinery Health Monitor...

Страница 77: ...es are unique addresses that systems on a network use to communicate with each other Example IP addresses Table 8 3 A6560R CPU module 192 168 0 10 Computer 192 168 0 1 Notes The IP addresses shown are defaults If two or more A6560R will be used each should be given a unique IP address Depending on the computer network IP addresses may require subnet masks Transient extraction may fail without them...

Страница 78: ...Software configuration 74 MHM 97125 PBF EN R0 ...

Страница 79: ...Online Watch overview Archive management Create an archive manually Disable archive predicates Stop transient acquisition Remove an archive from the Transient Archive Status tab Change databases when moving the AMS 2600 to a new machine 9 1 Online database diagram The structure of an online database is designed to mirror the structure of the equipment being monitored Figure 9 1 shows the relations...

Страница 80: ...ay define multiple AL Sets for any given AP Set to accommodate changing monitoring conditions The alarm limit definition determines when alarms occur data is stored and output relays are set Predicate A collection predicate is an expression that compares the conditions of vibration levels input relay states or machine speeds to determine when data is collected and Transient auto archives are extra...

Страница 81: ...n to collect with a particular AP Set what and how to collect including parameter bands and a specific AL Set alarm set points 9 1 3 Physical hierarchy Machinery Monitor unit The physical monitoring unit Signal Channels An AC vibration or DC process input Tachometer Channels A speed measurement input Digital I O Channels A discrete relay Input or Output 9 2 View or edit IP addresses with the unit ...

Страница 82: ...the system is configured to store data in a database a database will be displayed in the Machinery Health Manager Database frame the two Edit buttons will be inactive and the Stop Data Collection button will be inactive 4 If necessary assign the IP address of an AMS 6500 or AMS 2600 to Active Units a In the Online Server Setup window click Stop Data Collection b Beside the Active Units panel click...

Страница 83: ...ctive Units box A New Unit field appears 5 Type in the IP address in New Unit and click Add New The unit appears in the Active Units list 9 5 Online database configuration overview Configuring a database for an online monitoring application includes understanding how each sensor is attached to the equipment and the corresponding connection to the AMS 6500 or AMS 2600 In most cases a AMS 2600 is no...

Страница 84: ...em Bearing clearances radial eddy current sensors Resting DC voltage measurements for radially mounted eddy current sensors 9 5 2 Collection predicates Predicates are conditions that have a value of True or False and are used to guide measurement operations A Collection Predicate tells the system when to perform a routine data collection based upon the definition created in the database Inputs int...

Страница 85: ...signated as transient and are configured for transient operation Procedure 1 Create collection predicate for transient auto archive operation When you create an auto archive definition this collection predicate will cause the unit to automatically transfer an archive of transient measurements to the online server where they can be viewed by an analyst Archives stored on the transient hard drive wi...

Страница 86: ...able transient information In this case they do not need to be commissioned as transient only as predictive signals a In the Online Configuration tree structure right click on the unit and select Commission Transient Channels The Commission Transient Channels dialog appears showing signals already commissioned for predictive operation b Select the desired tach channel and click the check box for e...

Страница 87: ...lected the archive will be sent from the unit to the online server 9 5 5 Review and save a transient database After creating a database create a report to review your database configuration The report includes firmware revision used by the unit calibration information for the unit predicates and their definitions signal connections transient or predictive tachometer definitions relay definitions P...

Страница 88: ...ent Status and Transient Archive Status Transient archives are stored under the server folder CustData Two items will be created in this folder One is the actual online database file with an rbm extension The other is a sub folder with the same name as the online database Inside this sub folder is a collection of other folders including one named archives Transient archives are stored under this a...

Страница 89: ...nal No Path has been specified as the primary streaming location Size displays how much memory is available Failover Path displays which drive Internal External No Path has been specified as the secondary streaming location Size displays how much memory is available Auto Archive Status Tach Tachometer input associated with a group of transient vibration channels Speed Current speed measured by the...

Страница 90: ...e set of measurements to the online server Complete All measurements have been sent to the online server Archive Type Predicate parameters The archive was initiated by a predicate Manual The archive was initiated on demand by a user Percent Complete 00 00 100 00 Displays progress while the system sends measurements to the online server 9 7 Archive management Archives are stored in folders in C RBM...

Страница 91: ...ics Postrequisites Observe the progress of manual archives in the Transient Archive Status tab 9 9 Disable archive predicates An analyst can disable the creation of automatic archives during startup or when the machine is being cycled and multiple archives are not desired Procedure 1 In the Transient Status tab right click on the archive predicate and select Disable Archive Predicate A caution win...

Страница 92: ...itially false and ending at the time that the machine was at 3000 RPM 9 10 Stop transient acquisition An analyst can command the AMS 2600 to stop recording transient data Procedure 1 In the Online Watch tree structure right click on the AMS 2600 and select Stop Transient Acquisition A caution window appears 2 Click Okay to confirm In the Transient Status tab Current Acquisition State displays the ...

Страница 93: ...equisites Before disconnecting from the first machine log in to AMS Machinery Manager From the Tools tab click Setup Communication and open RBM Network Administration Procedure 1 In the bottom center panel labeled Online Servers double click the server The Online Server Setup dialog opens 2 Click Stop Data Collection 3 Disconnect the unit from the first machine 4 Connect the unit to the second mac...

Страница 94: ...Data collection and analysis 90 MHM 97125 PBF EN R0 ...

Страница 95: ...olution Dynamic Range 24 bit 100 dB conservatively measured Lines of Resolution 100 up to 6400 Voltage Input Type Impedance 24V AC DC 1 MΩ differential Sensor Power ICP Impedance 4 mA at 22 V 500 KΩ single ended Channel Scan 2 Channel simultaneous Channel Scan Rate 1 second 2 CH 400 LOR 400 Hz 1 average Gross Scan All channels continuous Units English Metric Hz CPM order Scaling Linear and Log Win...

Страница 96: ...Transient Modes Live viewing up to 11 channels in AMS Machinery Manager Replay with speed control DCR Advanced Analysis Tools in AMS Machinery Manager Bode Nyquist Shaft Centerline Full Spectrum and many more 10 2 Environmental specifications Environmental specifications Table 10 3 Operating temperature 20 60 C 4 140 F Relative humidity 5 95 non condensing 10 3 A6560R Processor module LEDs The A65...

Страница 97: ...uring system startup Indicates that POST Power On Self Test is being performed which involves Processor board resources Solid Red Failure 2 Power supply POST failure or other hardware failure on processor board Alternating Red Green Uncalibrated 3 The onboard Test Function generator is uncalibrated Solid Green OK 4 Normal operation 10 3 3 Transient Status LED The Transient Status LED indicates the...

Страница 98: ...ot recover quickly it will automatically reboot itself to clear the fault and will then resume monitoring 10 3 5 Server Connect LED The Server Connect LED indicates when AMS Machinery Manager software or the DHM diagnostic software are connected A green color indicates that at least one AMS Machinery Manager software client is connected or that the DHM software is connected in the client mode A re...

Страница 99: ...converters A steady green color indicates that all voltage levels are OK while a steady or blinking red condition indicates a power fault somewhere within the module 10 4 2 Status LED The Status LED indicates the overall status of the module The four status conditions are listed in Table 10 6 along with their assigned priorities More than one status condition may be active at a time When this happ...

Страница 100: ...startup Indicates that POST Power On Self Test is being performed which involves Processor board resources Solid Red Failure 2 Power supply POST failure or other hardware failure on processor board Alternating Red Green Uncalibrated 3 One or more channels are uncalibrated Solid Green OK 4 Normal operation Specifications 96 MHM 97125 PBF EN R0 ...

Страница 101: ...al Emerson Product Support to schedule recalibration Calibrations can be completed in less than an hour but units cannot monitor equipment during that time 11 1 System calibration overview The Test Signal Generator TSG provides a precise output signal for input to each of the circuit calibrations During calibrations the TSG output is routed internally in the A6560R CPU to processing electronics an...

Страница 102: ...ation or recalibration 11 1 2 Gross Scan GS calibration GS calibration requirements uses the A6560 CPU module TSG output signal does not require that any wire harnesses be disconnected is completed in about 10 minutes does not require any special cables or test equipment uses a special calibration utility program DHM GS recalibration should be performed annually whenever an A6560R CPU module A6560...

Страница 103: ... A6510 Signal Input module is replaced whenever an A6560R CPU module is replaced if the calibration table has a status of Unknown Product Support personnel can guide a technician through DSP calibration over the phone System calibration MHM 97125 PBF EN R0 99 ...

Страница 104: ...System calibration 100 MHM 97125 PBF EN R0 ...

Страница 105: ...not technically valid to convert RMS values from an RMS DC converter to pk or pk pk Measurement Units unless the input is sinusoidal in nature However the AMS 6500 allows this RMS values are multiplied by 1 414 or 2 828 to convert from RMS to pk and pk pk respectively 12 1 1 Gross Scan units conversion Gross Scan units conversion Table 12 1 Input Type Input Unit HW Int RMS DC Meas Unit Disp Unit D...

Страница 106: ...ergy Energy within a Frequency Range Synchronous Energy within a Frequency Range Non Synchronous Energy within a Frequency Range HFD Relative Synchronous Harmonics Average Synchronous Peak RMS pk pk pk Measurement Units are valid and can be freely converted Spectral Scan parameters All Spectral Scan parameters must be AC in nature It is possible to convert some analysis type results between Measur...

Страница 107: ...no no no no no single g in s mil i s mil g g mm s micron mm s micron g VEL V i s V i s V i s V i s V i s V mm s V mm s V mm s V mm s V mm s no no yes no yes no no yes no yes yes yes yes yes no single no no no no no no single single no no no single single i s mil mil g i s mm s micron micron g mm s DISP V mil V mil V mil V micron V micron V micron no no no no no no no no no no no no no single doubl...

Страница 108: ...ration unit analysis types Non Vibration unit analysis includes Peak to Average Ratio Average to Minimum Ratio Kurtosis Skewness Synchronous Phase These analysis types produce non unit ratios or specific unit types such as degrees of phase Measurement Unit Type will not apply to these parameters 12 5 Set DC offset For thrust probes the input channel is defined as a DC Process input Set the DC offs...

Страница 109: ...re Unit 3 Right click a channel icon and select Define 4 Set the Signal Type to Process 5 Select Properties and select the Sensor button 6 Highlight New and select OK to define a new sensor 7 Enter the voltage value into Offset Field Data types MHM 97125 PBF EN R0 105 ...

Страница 110: ...Data types 106 MHM 97125 PBF EN R0 ...

Страница 111: ...M 98 Digital Multi Meter 98 DIN rail 15 39 DIP switch 39 40 43 44 E European Conformity ratings 47 F fan tray 32 Format SSD 57 G ground loop 31 H Hard Drive Active LED 95 HyperTerminal 62 I IEEE specifications 28 Input Power LED 93 install modules 22 Internet Information Services IIS 67 69 L logical hierarchy areas 76 components 76 data collection sets DCS 76 equipment 76 measurement points MPs 76...

Страница 112: ...al inputs DC component 53 dynamic AC 53 process signals 53 tachometer 53 SSD 56 SysFail relay 37 System Status LED 94 T technical support 2 Telnet 62 TIA standards 28 Transient 56 Transient SSD 57 Transient Status LED 93 TTL pulse type sensor 60 U unistrut rails 21 V Vibration Analysis 67 W wall mount enclosures 18 Index 108 MHM 97125 PBF EN R0 ...

Страница 113: ...Index MHM 97125 PBF EN R0 109 ...

Страница 114: ... not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available on request We reserve the right to modify or improve the designs or specifications of our products at any time without notice All rights reserved The Emerson logo is a trademark a...

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