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ASSEMBLE COMPONENTS TO THE PC BOARD

Care must be given to identifying the proper components and in good soldering habits.  Place a check mark in
the box after each step is complete.

VR1 - 250k

Ω

Potentiometer

(see Figure B)

C1 - .082

μ

F 200V Capacitor

D2 - 1N4004 Diode

(see Figure C)

D1 - 1N4004 Diode

(see Figure C)

Figure C

Diodes have polarity.
Mount them with the
band in the correct
direction, as marked on
the PC board.

Figure A

Mount the triac as shown.  Bend the triac 90

O

.  Solder and cut

off excess leads.

Figure B

Mount the potentiometer
as shown.  Solder and
cut off excess leads.

TR1 - Triac BTA12400B

(see Figure A)

D3 - Diac DB3

R1 - 15k

Ω

5% 1/4W Resistor

(brown-green-orange-gold)

IDENTIFYING RESISTOR VALUES

Use the following information as a guide in properly identifying the
value of resistors.

IDENTIFYING CAPACITOR VALUES

Capacitors will be identified by their capacitance value in pF
(picofarads), nF (nanofarads), or 

μ

F (microfarads).  Most capacitors

will have their actual value printed on them.  Some capacitors may
have their value printed in the following manner.

For  the  No.

0

1

2

3

4

5

8

9

Multiply By

1

10 100 1k 10k 100k .01 0.1

Multiplier

1

2

Multiplier

Tolerance

BANDS

Second Digit

First Digit

Multiplier

Tolerance

103K

100V

Maximum
Working Voltage

The value is 10 x 1,000 = 10,000pF or
.01

μ

F  100V

The letter M indicates a tolerance of +20%
The letter K indicates a tolerance of +10%
The letter J indicates a tolerance of +5%

Note:

The letter “R” may be used at times

to signify a decimal point; as in 3R3 = 3.3

Содержание SL-5K

Страница 1: ...Assembly and Instruction Manual Copyright 2010 2000 by Elenco Electronics Inc All rights reserved Revised 2010 REV E 753112 No part of this book shall be reproduced by any means electronic photocopyin...

Страница 2: ...the following electronic soldering stations The model number of the electronic soldering station that you have received is marked on the end of the carton Model SL 5K is supplied without an iron Mode...

Страница 3: ...future and is recommended for all future uses in soldering applications The two common lead free solders are LF96 and LF99 LF99 indicates the presence of 99 tin The melting point of lead free is 422O...

Страница 4: ...ves to the heating element if left in place for extended periods of time Periodic removal of the tip is therefore advisable Tip Cleaning A good clean solder tip makes soldering much easier The tip sho...

Страница 5: ...lder will not flow onto the lead as shown 2 Insufficient solder let the solder flow over the connection until it is covered Use just enough solder to cover the connection 3 Excessive solder could make...

Страница 6: ...e PC board pads and secure in place with tape 2 Apply a small amount of solder to the soldering iron tip 3 Place the soldering iron tip on top of the component lead to be soldered and apply solder sim...

Страница 7: ...full wave triac phase control circuit The variable resistor VR1 and capacitor C1 are a single element phase shift network When the voltage across C1 reaches break over voltage of the diac D3 C1 is th...

Страница 8: ...1 MISCELLANEOUS Qty Description Part 1 PC Board 517003 1 Switch Rocker Illuminated 541204 1 Tray 610801 1 Base 612205 1 Sponge 620003 1 Knob Push on 622002 1 Body Plastic 623033 1 AC Receptacle 627004...

Страница 9: ...wn green orange gold IDENTIFYING RESISTOR VALUES Use the following information as a guide in properly identifying the value of resistors IDENTIFYING CAPACITOR VALUES Capacitors will be identified by t...

Страница 10: ...e wire if needed Slip the 3 4 dia shrink tubing over the line cord as shown in Figure I Solder the black line cord wire to the 2 lug as shown in Figure I Make sure the tubing is away from the solderin...

Страница 11: ...Figure M Do not solder it yet Insert a 4 white wire from the switch through the tubing with the white wire and attach it to lug 1 see Figure M Solder both white wires to lug 1 Now slide the shrink tu...

Страница 12: ...ne cord under the screw and tighten it TESTING see Figure O Set the power switch to the off position Use a multimeter and measure the resistance as listed 1 Pin 1 to pin 2 Infinite 2 Pin 1 to pin 3 In...

Страница 13: ...of SCR on the PC Board to pin 2 Hot Side of the AC receptacle as shown in Figure Q It should be less than 1 Measure the resistance from pin 2 of the plug to pin 1 Neutral side of the AC receptacle as...

Страница 14: ...sher and nut see Figure U Use the cable tie to secure the wires as shown in Figure T Turn the pot fully counter clockwise and push on the knob in the position shown in Figure V Install the tray by pus...

Страница 15: ...ble the iron holder as shown in Figure Y below Insert the iron holder into the slot on either the right or the left side as shown in Figure Y Set the power switch to the OFF position FINAL ASSEMBLY Wa...

Страница 16: ...the back and then insert it into the holder Make sure the On Off switch is set to the Off position and the control knob at minimum Plug the line cord of the SL 5 into a 120VAC receptacle Turn the pow...

Страница 17: ...th a conical shape SR 2BT2 one of the most common Having a choice of tip styles allows you to choose the one best suited for your soldering needs Due to the high heat removable tips can bond themselve...

Страница 18: ...esoldering Wick Model LF 99 Lead Free Solder Rosin Core 032 dia 5ft Model SE 1 Solder Ease Kit Model SP 4 Desoldering Pump 1 32 1 64 1 16 1 8 3 64 Model SP 1A Solder Practice Kit Model SM 200K Surface...

Страница 19: ...p h o n e conversation to any FM radio Sound Activated Switch K 36 Clap and the light comes on clap again and it goes off Lie Detector K 44 The sound will tell if you are lying The more you lie the l...

Страница 20: ...B melting C soldering D oxidizing 5 Proper solder adhesion requires that the metal surface to be A solder free B clean C greasy D cold 6 Solder wick is used to A remove solder B solder in small parts...

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