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What Good Soldering Looks Like

A good solder connection should be bright, shiny,
smooth, and uniformly flowed over all surfaces.

Soldering a PC board

1. Solder all components from the copper foil side

only.  Push the soldering iron tip against both the
lead and the circuit board foil.

2. Apply a small amount of solder to the iron tip.

This allows the heat to leave the iron and onto
the foil.  Immediately apply solder to the
opposite side of the connection, away from the
iron.  Allow the heated component and the
circuit foil to melt the solder.

3. Allow the solder to flow around the connection.

Then, remove the solder and the iron and let the
connection cool.  The solder should have flowed
smoothly and not lump around the wire lead.

4. Here is what a good solder connection looks like.

Types of Poor Soldering Connections

1.

Insufficient heat

- the solder will not flow onto

the lead as shown.

2.

Insufficient solder

- let the solder flow over the

connection until it is covered.  Use just enough
solder to cover the connection.

3.

Excessive solder

- could make connections

that you did not intend to between adjacent foil
areas or terminals.

4.

Solder bridges

- occur when solder runs

between circuit paths and creates a short circuit.
This is usually caused by using too much solder.
To correct this, simply drag your soldering iron
across the solder bridge as shown.

SOLDERING

A poorly soldered joint can greatly affect small current flow in circuits and can cause equipment failure.  You can
damage a PC board or a component with too much heat or cause a cold solder joint with insufficient heat.
Sloppy soldering can cause bridges between two adjacent foils preventing the circuit from functioning.

Solder

Soldering Iron

Foil

Solder

Soldering Iron

Foil

Component Lead

Soldering Iron

Circuit Board

Foil

Rosin

Soldering iron positioned
incorrectly.

Solder

Gap

Component Lead

Solder

Soldering Iron

Drag

Foil

Содержание SL-5K

Страница 1: ...Assembly and Instruction Manual Copyright 2010 2000 by Elenco Electronics Inc All rights reserved Revised 2010 REV E 753112 No part of this book shall be reproduced by any means electronic photocopyin...

Страница 2: ...the following electronic soldering stations The model number of the electronic soldering station that you have received is marked on the end of the carton Model SL 5K is supplied without an iron Mode...

Страница 3: ...future and is recommended for all future uses in soldering applications The two common lead free solders are LF96 and LF99 LF99 indicates the presence of 99 tin The melting point of lead free is 422O...

Страница 4: ...ves to the heating element if left in place for extended periods of time Periodic removal of the tip is therefore advisable Tip Cleaning A good clean solder tip makes soldering much easier The tip sho...

Страница 5: ...lder will not flow onto the lead as shown 2 Insufficient solder let the solder flow over the connection until it is covered Use just enough solder to cover the connection 3 Excessive solder could make...

Страница 6: ...e PC board pads and secure in place with tape 2 Apply a small amount of solder to the soldering iron tip 3 Place the soldering iron tip on top of the component lead to be soldered and apply solder sim...

Страница 7: ...full wave triac phase control circuit The variable resistor VR1 and capacitor C1 are a single element phase shift network When the voltage across C1 reaches break over voltage of the diac D3 C1 is th...

Страница 8: ...1 MISCELLANEOUS Qty Description Part 1 PC Board 517003 1 Switch Rocker Illuminated 541204 1 Tray 610801 1 Base 612205 1 Sponge 620003 1 Knob Push on 622002 1 Body Plastic 623033 1 AC Receptacle 627004...

Страница 9: ...wn green orange gold IDENTIFYING RESISTOR VALUES Use the following information as a guide in properly identifying the value of resistors IDENTIFYING CAPACITOR VALUES Capacitors will be identified by t...

Страница 10: ...e wire if needed Slip the 3 4 dia shrink tubing over the line cord as shown in Figure I Solder the black line cord wire to the 2 lug as shown in Figure I Make sure the tubing is away from the solderin...

Страница 11: ...Figure M Do not solder it yet Insert a 4 white wire from the switch through the tubing with the white wire and attach it to lug 1 see Figure M Solder both white wires to lug 1 Now slide the shrink tu...

Страница 12: ...ne cord under the screw and tighten it TESTING see Figure O Set the power switch to the off position Use a multimeter and measure the resistance as listed 1 Pin 1 to pin 2 Infinite 2 Pin 1 to pin 3 In...

Страница 13: ...of SCR on the PC Board to pin 2 Hot Side of the AC receptacle as shown in Figure Q It should be less than 1 Measure the resistance from pin 2 of the plug to pin 1 Neutral side of the AC receptacle as...

Страница 14: ...sher and nut see Figure U Use the cable tie to secure the wires as shown in Figure T Turn the pot fully counter clockwise and push on the knob in the position shown in Figure V Install the tray by pus...

Страница 15: ...ble the iron holder as shown in Figure Y below Insert the iron holder into the slot on either the right or the left side as shown in Figure Y Set the power switch to the OFF position FINAL ASSEMBLY Wa...

Страница 16: ...the back and then insert it into the holder Make sure the On Off switch is set to the Off position and the control knob at minimum Plug the line cord of the SL 5 into a 120VAC receptacle Turn the pow...

Страница 17: ...th a conical shape SR 2BT2 one of the most common Having a choice of tip styles allows you to choose the one best suited for your soldering needs Due to the high heat removable tips can bond themselve...

Страница 18: ...esoldering Wick Model LF 99 Lead Free Solder Rosin Core 032 dia 5ft Model SE 1 Solder Ease Kit Model SP 4 Desoldering Pump 1 32 1 64 1 16 1 8 3 64 Model SP 1A Solder Practice Kit Model SM 200K Surface...

Страница 19: ...p h o n e conversation to any FM radio Sound Activated Switch K 36 Clap and the light comes on clap again and it goes off Lie Detector K 44 The sound will tell if you are lying The more you lie the l...

Страница 20: ...B melting C soldering D oxidizing 5 Proper solder adhesion requires that the metal surface to be A solder free B clean C greasy D cold 6 Solder wick is used to A remove solder B solder in small parts...

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