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Service Manual

109

2. Restart the machine.

22:13 POWER UNIT NOT READY

The Motor Control Unit indicates message nO_PU.
Power circuit not ready or identified by controller.
Internal message 13.
Recommended actions:

1. Wait 2 minutes and try to start again.
2. Switch off the main power to machine for 5 minutes.
3. Restart the machine.

22:14 POWER UNIT INVALID

The Motor Control Unit indicates error E.PUIN.
Power unit invalid. Software version in power module and control board does not match.
Internal message 14.

22:15 LOAD SHUNT FAULT

The Motor Control Unit indicates error E.LSF.
Load-shunt relay is not ready. Appears for a short time during switch-on.
Internal message 15.
If message remains, check following:

1. Wrong input voltage or too low.
2. Braking resistor defective or wrongly connected.
3. Hardware fault in controller.
4. Switch off the main power to machine for 5 minutes.
5. Restart the machine.

22:16 OVERLOAD

The Motor Control Unit indicates error E.OL.
Overload counter has reached 100%.
The error can only be reset after overload counter has reached 0% again. This is indicated by the message E.nOL.
See also error 22:17.
Internal message 16.
Leave machine powered up without running any program for 30 minutes.

1. Check machine is not loaded more than intended.
2. Check motor and drum for mechanical fault. (jamming).
3. Check motor for electrical fault.
4. Switch off the main power to machine for 5 minutes.
5. Restart the machine.

22:17 NO OVERLOAD

The Motor Control Unit indicates error E.nOL.
Overload counter is reset to 0%. See also error 22:16.
Internal message 17.

1. Switch off the main power to machine for 5 minutes.
2. Restart the machine.

22:18 BUS

The Motor Control Unit indicates error E.buS.
Timeout of monitoring time of communication between operator unit and inverter (Watchdog).
Internal message 18.

Содержание T5350

Страница 1: ...Service Manual Tumble dryer T5350 Type N2 Original instructions 438 9038 90 EN 2015 11 04 ...

Страница 2: ......

Страница 3: ...as burner 37 9 2 Replacement of control box 38 9 3 Replacement of gas valve 39 9 4 Replacement of flame sensor 41 9 5 Replacement of ignition cable 42 9 6 Converting instructions 43 9 7 Table of pressure and adjustment 45 9 8 Test run 46 10 Heating unit steam 47 10 1 Replacement of steam calorifier 47 10 2 Replacement of damper motor 48 11 Drum 49 11 1 Replacement of drum 49 11 2 Replacement of be...

Страница 4: ...116 FAN MOTOR COMMON 119 INTERNAL COM 120 INTERNAL COM I O TYPE 10 122 INTERNAL COM I O TYPE 6 124 EXTERNAL COM PAYMENT 124 EXTERNAL COM CMIS 125 INTERNAL 126 15 Maintenance 127 15 1 Clean the fan the exhaust duct and the fresh air intake to the room 127 15 2 Clean the glide surface for the RMC graphite collector 127 15 3 Clean the area around the drum 128 15 4 Clean the motors 130 15 5 Check the ...

Страница 5: ...Service Manual 5 1 Symbols Caution Caution hot surface Read the instructions before using the machine ...

Страница 6: ...Drawing fig 7696 1 Operating panel 2 Door opening 580 mm 3 Electrical connection 4 Gas connection 5 Exhaust connection 6 Steam in 7 Steam out A B a B b C D E mm 790 1177 1344 1770 785 840 F G H I J K mm 108 66 278 171 172 395 L M mm 605 747 ...

Страница 7: ...25 Steam pressure kPa 100 1000 Electric heating 13 5 kW Maximum air flow m3 h 1000 Electric heating 18 kW Maximum air flow m3 h 1000 Gas heating Maximum air flow m3 h 1000 Steam heating Maximum air flow m3 h 1000 Maximum static back pressure Electric 13 5 kW Pa 520 Maximum static back pressure Electric 18 kW Pa 270 Maximum static back pressure Gas Pa 270 Maximum static back pressure Steam Pa 270 A...

Страница 8: ... been made Whenever a repair has been made a function check must be performed before the machine can be used again 4 Function check May only be carried out by qualified personnel A function check must be made when the installation is finished and before the machine can be ready to be used Whenever a repair has been made a function check must be performed before the machine can be used again ...

Страница 9: ...wrong swop two of the three phases to the left on the connection terminal fig 7119 Check the heat Let the machine work for five minutes on a program with heat Check that the heating is working by opening the door and feel if there is heat in the drum Ready to use If all tests are OK the machine is now ready to be used If some of the tests failed or deficiencies or errors are detected please contac...

Страница 10: ...ine Gas heated machine Shut off the manual gas valve Demount the rear panel Press the reset button A on the overheating thermostat Note Resetting must not be done before the cause for overheating is verified and resolved fig W00252 Remount the rear panel Replacement of overheating thermostat Disconnect the power to the machine Gas heated machine Shut off the manual gas valve Demount the rear panel...

Страница 11: ...ating unit off when the inlet air thermistor indicates that the required temperature has been reached Replacement of heating sensor PT100 Disconnect the power to the machine Gas heated machine Shut off the manual gas valve Demount the rear panel Disconnect the heating sensor and remove it Connect the new heating sensor and put it in position Make sure the sensor gets all the way down El and Gas he...

Страница 12: ...t off the manual gas valve Remove the filter door Remove the lint filter and demount the panel Press the reset button A on the overheating thermostat Note Resetting must not be done before the cause for overheating is verified and resolved fig 7860 Remount the panel lint filter and the filter door Replacement of overheating thermostat Disconnect the power to the machine Gas heated machine Shut off...

Страница 13: ...ing sensor and remove it Connect the new heating sensor and put it in position Make sure the sensor gets all the way in fig 7862 Remount the panel lint filter and the filter door 5 3 Vacuum switch Function The vacuum switch is placed next to the heating module on the back of the machine The vacuum switch ensures the necessary airflow in the machine Replacement of vacuum switch Disconnect the power...

Страница 14: ...14 Service Manual Remount the rear panel ...

Страница 15: ...on If the machine does not stop when the door is opened or if the door is closed and the error code DOOR IS OPEN is dis played and the machine is unable to start for example the door switch needs to be replaced Replacement of door switch Disconnect the power to the machine Demount the hinges and remove the door Remove the upper hinge first ...

Страница 16: ...front panel and carefully loosen the panel Push the door switch cable down through the hole in order to access the cable and then disconnect the cable Remove the panel fig 7637A Remove the door switch and door switch cable and mount the new one ...

Страница 17: ...ual 17 Connect the door switch cable and push the cable in over the drum and pull it upwards fig 7549C Remount the front panel Ensure that the door switch cable does not get damaged when remounting the front panel ...

Страница 18: ...acement of door magnets Remove the magnet to be replaced and mount the new one fig 7865 6 2 Reversing the door Disconnect the power to the machine Demount the hinges and remove the door Remove the upper hinge first fig 7166 ...

Страница 19: ...nel Push the door switch cable down through the hole in order to access the cable and then disconnect the cable Remove the panel fig 7637A Move the door switch cable to the opposite side Note The plastic plug MUST be placed in the hole where the door switch cable was before fig 7170 ...

Страница 20: ...20 Service Manual Loosen the nuts and move the two brackets to the opposite side fig 7927 Move the door switch on the front panel fig 7172 ...

Страница 21: ...tch cable and push the cable in over the drum and pull it upwards fig 7549C Remount the front panel Ensure that the door switch cable does not get damaged when remounting the front panel Fasten the hinges and mount the door on the opposite side Connect the power to the machine Test run the machine ...

Страница 22: ...cement of motor Disconnect the power to the machine Demount the rear panel Disconnect the motor cable A Loosen the belt tensioner B Loosen both of the belts C Demount the motor module fig 7871 Demount the motor from the bracket fig 7872 ...

Страница 23: ...ightening torque 3 Nm Remount the motor module in the machine Fasten the belts and make sure the belts are in position Fasten the belt tensioner and connect the motor cable Remount the rear panel 7 2 Replacement of fan motor On machines with reversing Disconnect the power to the machine Demount the rear panel Disconnect the motor cable Demount the fan module fig 7873 Demount the screw and pull off...

Страница 24: ...880 Remount the fan wheel on the fan motor Lubricate the screw using a protection product such as Omnifit Seal 40M or similar and tighten the screw with tightening torque 5 Nm Remount the fan module in the machine Connect the motor cable Remount the rear panel On machines without reversing Disconnect the power to the machine Demount the rear panel Disconnect the motor cable A Loosen the belt tensi...

Страница 25: ...ity Put the belt in position and mount the new motor Thighten the screws with tightening torque 20 Nm fig 7887 Remount the fan wheel on the fan motor Lubricate the screw using a protection product such as Omnifit Seal 40M or similar and tighten the screw with tightening torque 5 Nm Remount the fan module in the machine Fasten the belts and make sure the belts are in position Fasten the belt tensio...

Страница 26: ...cable Demount the fan module fig 7873 Demount the screw and pull off the fan wheel fig 7888 Mount the new fan wheel on the fan motor Lubricate the screw using a protection product such as Omnifit Seal 40M or similar and tighten the screw with tightening torque 5 Nm Remount the fan module in the machine Connect the motor cable Remount the rear panel ...

Страница 27: ...odule 7875 Demount the screw and pull off the fan wheel fig 7874 Mount the new fan wheel on the fan motor Lubricate the screw using a protection product such as Omnifit Seal 40M or similar and tighten the screw with tightening torque 5 Nm Remount the fan module in the machine Fasten the belts and make sure the belts are in position Fasten the belt tensioner and connect the motor cable Remount the ...

Страница 28: ...anual 7 4 Replacement of motor pulley Disconnect the power to the machine Demount the rear panel Disconnect the motor cable A Loosen the belt tensioner B Loosen both of the belts C Demount the motor module fig 7871 ...

Страница 29: ...milar quality Remount the motor on the bracket Tighten the screws D with tightening torque 3 Nm Mount the new motor pulley Lubricate the two Allen screws with a screw protection product such as Omnifit Seal 40M or similar Tighten the screws with tightening torque 3Nm Remount the motor module in the machine Fasten the belts and make sure the belts are in position Fasten the belt tensioner and conne...

Страница 30: ...lley On machines with reversing Disconnect the power to the machine Demount the rear panel Disconnect the motor cable A Loosen the belt tensioner B Loosen both of the belts C Demount the motor module fig 7871 Remove the belt and put the new belt in position fig 7879 ...

Страница 31: ...e belt tensioner and connect the motor cable Remount the rear panel On machines without reversing Disconnect the power to the machine Demount the rear panel Disconnect the motor cable A Loosen the belt tensioner B Loosen both of the belts C Demount the fan module fig 7875 Demount the screw and pull off the fan wheel fig 7874 ...

Страница 32: ... 3 0 6 or similar quality Thighten the screws with tightening torque 20 Nm fig 7887 Remount the fan wheel on the fan motor Lubricate the screw using a protection product such as Omnifit Seal 40M or similar and tighten the screw with tightening torque 5 Nm Remount the fan module in the machine Fasten the belts and make sure the belts are in position Fasten the belt tensioner and connect the motor c...

Страница 33: ...r panel Loosen the belt tensioner B Loosen both of the belts C Remove the split pin and the three spring washers D Pull off the pulley and mount the new pulley Remount the three spring washers and the split pin fig 7898 Fasten the belts and make sure the belts are in position Mount the belt tensioner Remount the rear panel ...

Страница 34: ...en the belt tensioner B Loosen both of the belts C Remove the split pin and the three spring washers D Pull off the pulley and mount the new pulley Remount the three spring washers and the split pin fig 7899 Fasten the belts and make sure the belts are in position Mount the belt tensioner Remount the rear panel ...

Страница 35: ...ment 8 2 Replacement of heating element Disconnect the power to the machine Demount the rear panel Demount the back panel to the heating module fig 7866 Hold the heating unit in position while unscrewing the screws to the locking panels below the heating elements Disconnect the wires and remove the heating element fig 7867 ...

Страница 36: ...ires as before use the electric schematic supplied with the machine Remount the locking panels below the heating elements Note The locking panels must be mounted in the same position as before Incorrect mounting can cause the heating elements to short circuit ...

Страница 37: ... the locking panel A from the gas unit and loosen the gas valve B from the gas burner Loosen the screw and nut C holding the gas burner to remove the gas burner fig 7876 Mount the new gas burner with the nut and screw from the old one Remount the locking panel to the gas unit Fasten the gas burner to the gas valve Remount the panel to the gas unit Remount the rear panel and connect the gas inlet ...

Страница 38: ...er to the machine Demount the rear panel Unscrew the screw to the control box Disconnect the wires from the control box fig 7882 Remove the control box and mount the new one Connect the wires to the control box Fasten the screw to the control box and connect the ground cable Remount the rear panel ...

Страница 39: ...gas valve and disconnect the gas inlet Disconnect the power to the machine Demount the rear panel Unscrew the screws to the bracket A holding the gas valve Disconnect the heating sensor PT100 and the overheat protection B Unscrew the screw to the control box C fig 7881 ...

Страница 40: ...e sensor and the ignition cable from the control box E fig 7261 Demount the gas unit and carefully lift out the gas unit Unscrew the two screws to the bracket F Unscrew the screw I and pull out the locking panel G to loosen the gas valve H from the gas burner fig 7877 ...

Страница 41: ... screw to the control box Connect the heating sensor PT100 and the overheat protection Fasten the screws to the bracket holding the gas valve Remount the rear panel and connect the gas inlet 9 4 Replacement of flame sensor Shut off the manual gas valve Disconnect the power to the machine Demount the rear panel Disconnect the wire to the flame sensor Demount the flame sensor fig 7884 Mount the new ...

Страница 42: ...ector A and the ionization connector B The current must be at least 0 9 µA DC fig 7885 9 5 Replacement of ignition cable Shut off the manual gas valve Disconnect the power to the machine Demount the rear panel Disconnect the ignition cable Demount the ignition electrode fig 7886 Mount the new ignition electrode and connect the ignition cable ...

Страница 43: ...connect the power to the machine Demount the back panel Unscrew the screw to the locking panel Pull out the locking panel to release the gas pipe Remove the nozzle 1 Mount the new supplied nozzle Push the pipe with the new nozzle back in position Push the locking panel back in position and tighten the screw Replace mount the air reducing plate according to the table fig 7127A ...

Страница 44: ... measuring branch Connect the power to the machine and select a program with heat Start the machine Set the correct nozzle pressure according to the table on setting screw 4 under the cover screw 3 fig 7120 Check that the gas flame burns evenly Mount the cover screw 3 Remount the back panel ...

Страница 45: ...28 2 30 No 490375644 BE CY DK EE FI FR GB HU IT LT NL NO SE SI SK RO HR TR BG IS LU MT PL AT CH DE SK Propane 3P 30 37 50 28 2 40 No 490375645 FI NL RO BE CH CZ IE IT ES FR GR GB HR LT NL PL PT SI SK AT CH DE NL LU SK Natural gas Gas category Inlet pressure mbar Injector pres sure mbar Injector size mm Air reducing plate mm Label number May be avail able in follow ing countries 2H 2E 20 8 4 00 No ...

Страница 46: ...ter to the measuring branch Select a program with heat Start the machine Check the nozzle pressure see Table of pressure and adjustment If necessary adjust the regulator setting screw 4 behind the cover screw 3 Replace the cover screw 3 if removed Check that the gas is burning evenly fig 7120 ...

Страница 47: ...wards you Carefully lift off the steam calorifier Note that the steam calorifier also needs to be loosened from the mounting rail at the bottom fig 7929 Mount the new steam calorifier Tighten the screws a bit first when putting the steam calorifier in position Loosen the screws again and push the steam calorifier and bracket inwards as far as possible Tighten the screws when it is in position Note...

Страница 48: ...nnect the power to the machine Demount the rear panel Demount the bracket A from the machine and demount the damper motor B from the bracket Mount the new damper motor on the bracket and then remount the bracket on the machine fig 7930 Remount the rear panel ...

Страница 49: ...t of drum Disconnect the power to the machine Demount the rear panel and the top panel Loosen the belt tensioner Lift the drum belt off the drum and pull it backwards fig 7900 Demount the hinges and remove the door Remove the upper hinge first ...

Страница 50: ...crews on the front panel and carefully loosen the panel Push the door switch cable down through the hole in order to access the cable and then disconnect the cable Remove the panel fig 7637A Loosen the screws and remove the brackets ...

Страница 51: ...the washer C 2 Shows a machine with RMC Loosen the screw and pull the RMC flange to the side in order to remove the bolt B and the washer C fig 7231A Demount the RMC with arm fig 7901 Carefully lift out the drum When mounting the new drum first fasten the belt temporarely on the drum then put the drum in position ...

Страница 52: ...d tighten the screw Use tightening torque 5 Nm 0 5 Nm Fasten the belt and make sure the belt is in position Fasten the belt tensioner Remount the rear panel and the top panel Connect the door switch cable and push the cable in over the drum and pull it upwards fig 7549C Remount the front panel Ensure that the door switch cable does not get damaged when remounting the front panel Remount the door ...

Страница 53: ...earing Disconnect the power to the machine Demount the rear panel and the top panel Loosen the belt tensioner Lift the drum belt off the drum and pull it backwards fig 7900 Demount the hinges and remove the door Remove the upper hinge first ...

Страница 54: ...crews on the front panel and carefully loosen the panel Push the door switch cable down through the hole in order to access the cable and then disconnect the cable Remove the panel fig 7637A Loosen the screws and remove the brackets ...

Страница 55: ...ring house A 1 Shows a machine without RMC Remove the bolt B and the washer C 2 Shows a machine with RMC Loosen the screw and pull the RMC flange to the side in order to remove the bolt B and the washer C fig 7231A Demount the RMC with arm fig 7901 ...

Страница 56: ... Shows a machine with RMC fig 7230A Remount the RMC with arm Fasten the bolt and the washer and remount the bearing house Use tightening torque 20 Nm 3 Nm On machines with RMC pull the RMC flange back in position and tighten the screw Use tightening torque 5 Nm 0 5 Nm Fasten the belt and make sure the belt is in position Fasten the belt tensioner Remount the rear panel and the top panel ...

Страница 57: ...nnect the door switch cable and push the cable in over the drum and pull it upwards fig 7549C Remount the front panel Ensure that the door switch cable does not get damaged when remounting the front panel Remount the door ...

Страница 58: ...around the drum Disconnect the power to the machine Demount the rear panel and the top panel Loosen the belt tensioner Lift the drum belt off the drum and pull it backwards fig 7900 Demount the hinges and remove the door Remove the upper hinge first ...

Страница 59: ...crews on the front panel and carefully loosen the panel Push the door switch cable down through the hole in order to access the cable and then disconnect the cable Remove the panel fig 7637A Loosen the screws and remove the brackets ...

Страница 60: ... machine with RMC Loosen the screw and pull the RMC flange to the side in order to remove the bolt B and the washer C fig 7231A Demount the RMC with arm fig 7901 Carefully lift out the drum and remove the belt When remounting the drum first fasten the new belt temporarely on the outer drum in the machine then put the drum in position ...

Страница 61: ...d tighten the screw Use tightening torque 5 Nm 0 5 Nm Fasten the belt and make sure the belt is in position Fasten the belt tensioner Remount the rear panel and the top panel Connect the door switch cable and push the cable in over the drum and pull it upwards fig 7549C Remount the front panel Ensure that the door switch cable does not get damaged when remounting the front panel Remount the door ...

Страница 62: ...r sealing Disconnect the power to the machine Demount the rear panel and the top panel Loosen the belt tensioner Lift the drum belt off the drum and pull it backwards fig 7900 Demount the hinges and remove the door Remove the upper hinge first ...

Страница 63: ...crews on the front panel and carefully loosen the panel Push the door switch cable down through the hole in order to access the cable and then disconnect the cable Remove the panel fig 7637A Loosen the screws and remove the brackets ...

Страница 64: ... Shows a machine without RMC Remove the bolt B and the washer C 2 Shows a machine with RMC Loosen the screw and pull the RMC flange to the side in order to remove the bolt B and the washer C fig 7231A Demount the RMC with arm fig 7901 Carefully lift out the drum ...

Страница 65: ... shall be fastened to the glue fig 7903 Remount the outer sealing plate and fasten the screws Remount the RMC with arm Fasten the bolt and the washer and remount the bearing house Use tightening torque 20 Nm 3 Nm On machines with RMC pull the RMC flange back in position and tighten the screw Use tightening torque 5 Nm 0 5 Nm Fasten the belt and make sure the belt is in position Fasten the belt ten...

Страница 66: ...nnect the door switch cable and push the cable in over the drum and pull it upwards fig 7549C Remount the front panel Ensure that the door switch cable does not get damaged when remounting the front panel Remount the door ...

Страница 67: ...board containing microprocessor program memory se rial interface to the motor I O boards etc The control system CPU receives its power from a separate power supply unit fig 7889 The control system receives information about inputs like temperature sensors RMC vacuum door status etc and activates outputs like drum fan and heat control ...

Страница 68: ...J1 M COM Communication motor control J2 D BUS Databus J3 D BUS Databus J4 Tacho J5 COIN Input coin meter J6 EMERG Input stop button J7 FREE Free program key switch J8 RS 232 Serial communication J9 Control knob pulses J10 USB TYPE B Connection for software service download J12 Display J13 Membran switches fig W00266 ...

Страница 69: ...ver inwards and turn the control knob counter clockwise until the screwdriver goes further in fig 7492 Continue turning a quarter of a turn until it is possible to remove the control knob fig 7493 Demount the cover ring When the control knob is removed insert the screwdriver in the lower hole and press gently Turn the cover ring counter clockwise until it is possible to remove the cover ring ...

Страница 70: ...the control system CPU Demount the cover to the control system CPU and disconnect the cables fig 7890 Loosen the nuts holding the control system CPU onto the panel Demount the control system CPU by first pushing the control system CPU upwards until it stops and then remove it ...

Страница 71: ...kets B fig 7510 Mount the new control system CPU Start by mounting the control knob unit on the control system CPU Fasten the screw A Mount the two grounding brackets B on the new control system CPU Mount the control system CPU in upper position Insert the control knob unit and make sure that the guide pins D are in position Pull the control system CPU downwards Fasten the nuts to the panel ...

Страница 72: ...ing and rotate it clockwise until it is in position Rotate the inner knob until the locking device is pointing downwards Insert the screwdriver and press the locking device fig 7494 Mount the control knob on the inner knob Continue to press with the screwdriver and turn the control knob clockwise until it stops when it is in position fig 7495A ...

Страница 73: ...er inwards and turn the control knob counter clockwise until the screwdriver goes further in fig 7492 Continue turning a quarter of a turn until it is possible to remove the control knob fig 7493 Cover ring When the control knob is removed insert the screwdriver in the lower hole and press gently Turn the cover ring counter clockwise until it is possible to remove the cover ring ...

Страница 74: ...n Rotate the inner knob until the locking device is pointing downwards Insert the screwdriver and press the locking device fig 7494 Mount the new control knob on the inner knob Continue to press with the screwdriver and turn the control knob clockwise until it stops when it is in position fig 7495A ...

Страница 75: ...he parameter software downloaded to the ma chine s program device The function options for the I O modules are indicated by a letter in the program designation for each module Machine fitted with two I O modules 6G82 LG1 EL T5250 81O 22J 81O Function options I O module type 81 internal functions 22J Function options I O module type 2 external functions Machine fitted with one I O module 6G82 LG1 E...

Страница 76: ...ftware installed in the machine s program device on delivery is specified at the front and back of the machine Using this article number you can find the program designation and thereby identify I O module function options on the web fig W00274 ...

Страница 77: ... type 2 it is lo cated on I O module type 8 The illustration shows replacement of I O module type 8 Disconnect the power to the machine Demount the rear panel fig 7893 Remove the electrical connections on the module Note the position of the connections Remove the module by lifting it towards you and up a bit and then pushing it to the left fig 7894 ...

Страница 78: ...n Connect the electrical connections in the same way as before If both I O module type 8 and I O module type 2 is to be replaced it is recommended to fit the modules together be fore mounting in the machine fig 7895 Remount the rear panel Connect the power to the machine ...

Страница 79: ...pe 2 Inputs The signal level may be 5 24V DC AC or 100 240V AC At 5 24V the signal reference must be connected to 3 and at 100 240V to 4 Note Do not mix potentials on the inputs Connecting excessive voltage 24V to connection 3 may damage the I O modules fig 6236 ...

Страница 80: ...d to connection 19 The feedback signal on connection 18 remains active high during the en tire program fig 7440 13 4 2 Central payment 2J The central payment or booking system shall transmit an active high signal to the machine once permission has been granted to start the machine The signal must remain active high during drying When the signal gets inactive low the machine will abort ongoing prog...

Страница 81: ...3 External coin meter Central payment 2K The signal received from external coin meters must be a pulse between 300 3000 ms 500 ms is recommended with a minimum pause of 300 ms 500 ms is recommended between two pulses fig 7438 ...

Страница 82: ...ice of the program can be reduced This function has a number of uses including providing reductions during a specific period of the day Whilst the signal re mains active high the price of the program is reduced or the time is increased on time programs by the percent age entered in the price programming menu fig 7441 ...

Страница 83: ...t cause why the error is trigged Safety regulations Troubleshooting may only be carried out by authorised personnel Take care during all work on the machine while the power is on Take care when measuring the motor control system since all components have a potential difference of approxi mately 300V in relation to protective earth and neutral The components will contain dangerous voltages when the...

Страница 84: ... 5 WATER HIGH TEMP 6 WATER IN MACHINE AT PROGRAM END 8 NO HEATING 9 DRUM OVERFILLED 10 MAX TIME DRAIN 12 NO LEVEL SENSOR 16 TIMEOUT HEATING 17 DOOR LOCK 27 LEVEL OFFSET 28 WATER LEVEL HIGH DLCU LEVEL LOW 29 WATER LEVEL LOW DLCU LEVEL HIGH 126 CO2 BOTTLE EMPTY 127 DRAWER OUT CLOSE TO START Error code Text Major Minor 12 MAIN DRYER 1 O H THERMOSTAT INLET AIR 2 O H THERMOSTAT OUTLET AIR 3 INLET AIR S...

Страница 85: ...LOSED 15 COMPRESSED AIR IS MISSING 16 DRUM LOCK POSITION SWITCH Error code Text Major Minor 14 MAIN W D 1 EXTRACTION FAILED DRYING ABORTED Error code Text Major Minor 15 MAIN POCKET 2 UNLOADING DOOR OPEN 3 UNLOADING DOOR NOT LOCKED 17 DOOR LOCK Error code Text Major Minor 20 DRUM MOTOR COMMON 1 O H DRUM MOTOR 2 NO MOTOR COMMUNINCATION 3 LOST MOTOR COMMUNICATION Error code Text Major Minor 21 DRUM ...

Страница 86: ...MUNICATION 23 BUS SYNCHRON 30 MOTOR PROTECTION 31 EXTERNAL FAULT 32 ENCODER 1 33 POWER FACTOR CONTROL 36 NO OVERHEAT POWER MODULE 39 SET 46 PROTECT ROT FORWARD 47 PROTECT ROT REVERSE 49 POWER UNIT CODE INVALID Error code Text Major Minor 23 DRUM MOTOR OBIWAN 1 HEATSINK TOO HOT 2 MOTOR TOO HOT 3 NO INTERLOCK 4 NO COMMUNICATION 5 MOTOR SHORT CIRCUIT 6 INTERLOCK HARDWARE 7 LOW DC VOLTAGE 8 HIGH DC VO...

Страница 87: ...INTERNAL ERROR 2 I O TYPE 6 POSITION TEST 3 I O TYPE 6 EXTRACT TEST Error code Text Major Minor 51 EXTERNAL COM PAYMENT 22 NO CBT COMMUNICATION PRESS TO RETRY Error code Text Major Minor 52 EXTERNAL COM MIS 1 CMIS COMMUNICATION ERROR 2 DMIS COMMUNICATION ERROR Error code Text Major Minor 60 INTERNAL 5 FATAL ERROR INVALID RUNNING MODE 11 FATAL ERROR EXTERNAL FLASH WRITE 17 FATAL ERROR INVALID OPTIO...

Страница 88: ... try again 10 13 INITIALIZATION FAILED The error code is shown if the hardware initialization has failed to initialize within 15 seconds after power on Recommended actions 1 Press the control knob start button to retry 2 Upload a new software that matches the machine configuration and try again 10 15 MACHINE STOP This message is shown if input for MACHINE STOP is activated This is not an error cod...

Страница 89: ...3 DOOR LOCK FAIL LOADING DOOR NOT LOCKED This error code will be shown if the control system have not detected the input DOOR LOCKED to be active within a certain time after program start typically 3 seconds Possible causes This can be caused by a mechanical problem preventing door lock to lock defective door lock loose cable connec tion to door lock broken cables to door lock or mechanical proble...

Страница 90: ...ain Foam clogged drain pipe Incorrect installation of drain pipe drain system Defect drain valve Open water valve filling water Recommended actions 1 Check drain for dirt 2 Blow through the level hose and check that it is not blocked and does not contain any water 3 Check in the service program that the level control is working correctly 4 Check for detergent overdosing remains of foam 5 Make sure...

Страница 91: ...on manual for the machine 6 Monitor a program by using Process viewer in ELS Common Service Tool 11 12 NO LEVEL SENSOR This error code is activated if the CPU detects that there is no electronic level sensor connected It can also be caused by a broken cable to the sensor or a broken sensor 11 16 TIMEOUT HEATING This error code will be shown if total heating time in a program is longer than a Maxim...

Страница 92: ...ch which ensures that there is no water in the ma chine when the door unlocks opens To ensure that the DLCU level switch functions correctly the DLCU level switch status is compared with the value from the electronic level sensor At program start and program end when the water level is below LEVEL EMPTY value a check is made to ensure that the mechanical level switch is not activated If it is acti...

Страница 93: ...ed up again the error code is cleared automatically The error code can be trigged if The outlet air sensor has stopped operating correctly The contactor or heat relay has got welded If the overheating thermostat for outlet air is not trigged but there is still an error code Check the harness connectors and functions by reading the electrical schematic and by using the SHOW INPUTS menu when the mac...

Страница 94: ...ongoing program will be ended The error code can be trigged if The sensor harness or connector is broken The sensor shall measure around 5 K Ohm in room temperature see table Measure direct over the sensor If the measure of outlet air is OK but there is still an error code Check the harness connectors and functions by reading the electrical schematic and by using the SHOW INPUTS menu when the mach...

Страница 95: ...or can be restored with the knob when the pressure is restored and the ongoing program will continue Recommended actions 1 Check the harness connectors and functions by reading the electrical schematic and by using the SHOW INPUTS menu when the machine is in service mode 2 Check airflow and clean filters 3 Try to run again if error still present check the heat pump for gas leakage 12 10 HP HIGH PR...

Страница 96: ... proper operation of this system When the gas control box is in error mode a red LED is active on the gas control box The gas control box also trigs input GAS ERROR on the control system which generates the error code The control system sends a reset signal to the gas control box via output GAS ERROR RESET by a short press on the start button or service button depending on market and segment When ...

Страница 97: ...tribute it in the drum 12 253 JUMPER 1 The error code is shown if input JUMPER 1 is not activated Jumpers are a by pass of inputs not used in the machine How many jumpers used is depending on configuration When the jumper is restored the error code is automatically reset and the ongoing program will continue A long press on the control knob start button will make the control system reset and ongoi...

Страница 98: ...me position when the drum is rotating The error code is shown if input JACK AT HOME is not active when the reported motor speed is not zero Recommended actions 1 Check functionality for JACK i e that it is in backwards position when expected 2 Check functionality JACK_AT_HOME sensor DP8 i e active when jack is in backward position inactive when JACK is in forward position 3 Check wiring to JACK_AT...

Страница 99: ...d or drain valve Recommended actions 1 Turn off water inlet to machine 2 Manually open the drain valve 3 Check reason for valve malfunction 13 11 UNLOADING DOOR NOT LOCKED This error code will be shown if the control system has not detected the input UNLOADING DOOR LOCKED to be ac tive within a certain time after closing the unloading door Possible causes This can be caused by a mechanical problem...

Страница 100: ...s ordered to drive drum is rotating Recommended actions 1 Check functionality of INNER DOOR OPEN SENSOR DP7 i e inactive when door is closed and active when door is open 2 Check door lock functionality in service program by activating door lock and then by monitoring input status under Check inputs and outputs 13 15 COMPRESSED AIR IS MISSING Machine indicates that compressed air is missing This er...

Страница 101: ...oing program Possible causes This can be caused by a mechanical problem preventing door lock to lock defective door lock loose cable connec tion to door lock broken cables to door lock or mechanical problem with emergency opening of the door Recommended actions 1 Check door lock functionality in service program but activating door lock and then by checking check inputs 2 Check electrical connectio...

Страница 102: ...ons 1 Check that there is power reaching the MCU Check the fuses in the Protection Cable If one of the components in the Protection Cable is damaged the cable must be replaced 2 Check that the green power indication LED on the MCU is on The LED can be seen by looking down by the MCU edge connections 3 Check that the communication cable between the CPU board and the MCU is intact and not damaged Me...

Страница 103: ...perature There may also be an error in the motor sticking bearings or short circuit in windings which impairs the efficiency of the motor There could also be a contact error in the connectors between the MCU and the motor or an error in the motor cable An error in MCU temperature measurement circuits can also occur Recommended actions Make sure the drum turns easily Check the value on the error co...

Страница 104: ...nce measurement and testing with the service program Measure motor windings with a Motor Tester 2 Further information can be obtained by studying the contents of MCU ERROR LOG 1 and MCU ERROR LOG 2 Review following SHORT CIRCUIT 2 specifies how many times the error code has been active SHORT CIRCUIT 1 specifies how many times the current limit has been exceeded The difference between short circuit...

Страница 105: ... actions 1 Check incoming AC voltage 21 12 NO PARAMET SET IN MCU This error code is generated by the MCU for drum motor The MCU contains several different parameter sets for different motors During power up the control system checks that the correct parameter set digit is written into the MCU If not the control system will write down the parameter set digit defined in fixed configuration If the MC...

Страница 106: ...LOW SPEED can give a clue in case of intermittent errors TACHO ERR HIGH SPEED can give a clue in case of intermittent errors Recommended actions 1 Replace the defective part 21 255 UNDEFINED ERROR This error code is generated by the MCU The MCU reports an error that is not defined ...

Страница 107: ... The Motor Control Unit indicates error E UP Voltage in DC link too low Internal message 2 Recommended actions 1 Verify input voltage supply to machine all phases 2 Switch off the mainpower for 2 minutes 3 Restart the machine 22 3 PHASE FAILURE The Motor Control Unit indicates error E UPh One phase of input voltage missing Ripple detected Internal message 3 Recommended actions 1 Check power supply...

Страница 108: ... fan is working and that fan grid is not clogged 2 Check that heat sink is not soiled 3 Very high ambient temperature 4 Switch off the main power to machine for 30 minutes 5 Restart the machine 22 9 DRIVE OVERHEAT The Motor Control Unit indicates error E dOH Motor temperature too high Can only be reset when motor temperature has dropped E ndOH Resistance at termi nals T1 T2 1650 Ω This is indicate...

Страница 109: ...fault in controller 4 Switch off the main power to machine for 5 minutes 5 Restart the machine 22 16 OVERLOAD The Motor Control Unit indicates error E OL Overload counter has reached 100 The error can only be reset after overload counter has reached 0 again This is indicated by the message E nOL See also error 22 17 Internal message 16 Leave machine powered up without running any program for 30 mi...

Страница 110: ...dicates error E EEP EEPROM defective Internal message 21 1 Switch off the main power to machine for 5 minutes 2 Restart the machine Note The EEPROM can not be written to meaning parameter changes are not possible 22 22 POWER UNIT COMMUNICATION The Motor Control Unit indicates error E PUCO Parameter value could not be written to power circuit Internal message 22 1 Switch off the main power to machi...

Страница 111: ...t has been attempted to access a locked parameter set Internal message 39 Recommended actions 1 Upgrade machine software to latest version Restart machine 22 46 PROTECT ROT FORWARD The Motor Control Unit indicates error E PrF Forward right limit switch is activated Not used in this application Internal message 46 22 47 PROTECT ROT REVERSE The Motor Control Unit indicates error E Prr Reverse left l...

Страница 112: ...1 Counter overflow encoder channel 1 Not used in this application Internal message 54 22 55 COUNTER OVERRUN 2 The Motor Control Unit indicates error E co2 Counter overflow encoder channel 2 Not used in this application Internal message 55 22 56 BRAKE The Motor Control Unit indicates error E br Error brake Not used in this application Internal message 56 22 57 INITIALISATION MFC The Motor Control U...

Страница 113: ...input is programmed as external error input and trips Not used in this application Internal message 90 22 91 NO DRIVE OVERHEAT Warning The Motor Control Unit indicates A ndOH Warning Drive motor overheat is reset See also error code 22 96 Internal message 91 Recommended actions 1 Restart the machine 22 92 NO OVERHEAT INT Warning The Motor Control Unit indicates A nOHI Overheat internal is reset Se...

Страница 114: ...machine 22 98 NO OVERLOAD Warning The Motor Control Unit indicates A nOL Overload counter is reset to 0 See also message 22 99 Internal message 98 Recommended actions 1 Restart the machine 22 99 OVERLOAD 1 Warning The Motor Control Unit indicates A OL Overload counter has reached 100 The warning can only be reset after overload counter has reached 0 again This is indicated by the message A nOL See...

Страница 115: ...ad 2 is reset See also message 22 100 Internal message 101 Recommended actions 1 Restart the machine 22 102 SET Warning The Motor Control Unit indicates error A SEt It has been attempted to access a locked parameter set Internal message 102 Recommended actions 1 Upgrade machine software to latest version 2 Restart the machine ...

Страница 116: ...When input is closed again the error can be reset on the selector button Possible causes The cause of high motor temperature can be a stiff drum possibly in combination with intensive use and high ambi ent temperature There may also be an error in the motor sticking bearings or short circuit in windings which impairs the efficiency of the motor There could also be a contact error in the connectors...

Страница 117: ...e error is a stable one it is generally not difficult to locate the defective unit through resistance measurement and testing with the service program Measure motor windings with a Motor Tester 2 Further information can be obtained by studying the contents of MCU ERROR LOG 1 and MCU ERROR LOG 2 3 Review following 4 SHORT CIRCUIT 1 specifies how many times the current limit has been exceeded 23 6 I...

Страница 118: ...e down the parameter set digit defined in fixed configuration If the MCU discovers that no parameter set value is written down into the MCU the error code will be shown Possible causes This can be caused by wrong software in CPU or wrong MCU for the current machine Recommended actions 1 Make sure correct machine software and correct MCU are used 23 13 UNBALANCE This error code is generated by the ...

Страница 119: ...lly reset and the ongoing program will continue A long press on the control knob start button will make the control system reset and the ongoing program will be ended The error code can be trigged if The motor is very warm Check that the vent holes in the motor are not covered If the overheating protection is not trigged but there is still an error code Check the harness connectors and functions b...

Страница 120: ...I O units Squeezed or shorted D bus cables shorted to ground An old version of an I O unit is fitted in the machine that do not support Compass Pro Check part number com pared to original I O board or spare parts list Recommended actions 1 Check that all I O units are configured in I O CONFIGURATION menu when the machine is in service mode Alter natively use Common Service Tool to get a overview o...

Страница 121: ... type 81 is expected but not oposite Possible causes When adressing the I O units the operator has pressed a the button on the wrong I O unit Wrong type of I O unit if fitted in the machine Two I O units have got the same adress Recommended actions 1 Readdress all I O units Use I O CONFIGURATION function in service mode Alternatively use Common Service Tool I O addressing function 2 Use the electr...

Страница 122: ...e than 2 seconds when the digital bit value goes low ta cho signal must be present test is only performed when door is about to unlock Possible causes Open or shorted circuit to the tacho sensor Damaged tacho sensor or magnet Secondary fault due to a error in the motor system Recommended actions 1 Check that motor is actually running 2 Check there is voltage from tachometer output when motor is ru...

Страница 123: ...ication Error will reset automatically after 5 minutes and door will then unlock The error message is filtered in such a way that The digital bit value should have been active for more than 2 seconds When the digital bit value goes low tacho signal must be present Test is only performed when door is about to unlock Possible causes Open or shorted circuit to the tacho sensor Damaged tacho sensor or...

Страница 124: ...uring extraction Recommended actions 1 Check that I O unit type 6 unit is assembled and fixed in correct position 2 Put some unbalance in drum and run motor to extraction speed in service program Check analog input readings for I O 6 EXTERNAL COM PAYMENT 51 22 NO CBT COMMUNICATION PRESS TO RETRY Machine connected to payment system using serial communication to machine Cause Communication has been ...

Страница 125: ...on is active and running normally For CMIS The machine can operate but statistics will be affected and data will be lost 52 2 DMIS COMMUNICATION ERROR This is a warning message that will be shown for 5 seconds if there is a problem in DMIS communication i e the communication between the machine and a external detergent dosing system Warning is shown if system has been up running once and then is i...

Страница 126: ...emory read Recommended actions 1 Press the control knob start button to retry 2 If problem persists upload new software 60 18 FATAL ERROR INVALID MODULE The control system has an internal error during memory read Recommended actions 1 Press the control knob start button to retry 2 If problem persists upload new software 60 28 FATAL ERROR INVALID COIN INPUT The control system has an internal error ...

Страница 127: ...int and dust or otherwise blocked and clean with a vacuum cleaner The fan Be careful not to damage the fan Exhaust duct Fresh air intake to the room Check that the exhaust system connections are tight 15 2 Clean the glide surface for the RMC graphite collector Clean the glide surface for the RMC graphite collector on the outside of the drum A fig 7905 ...

Страница 128: ...achine Demount the hinges and remove the door Remove the upper hinge first fig 7166 Remove the screws on the front panel and carefully loosen the panel Push the door switch cable down through the hole in order to access the cable and then disconnect the cable Remove the panel fig 7637A ...

Страница 129: ...m cleaner Check the support rollers A and replace if necessary fig 7904 Connect the door switch cable and push the cable in over the drum and pull it upwards fig 7549C Remount the front panel Ensure that the door switch cable does not get damaged when remounting the front panel Remount the door ...

Страница 130: ...rvice Manual 15 4 Clean the motors Disconnect the power to the machine Demount the rear panel Clean the fan wheel and the motor on machines with reversing with a vacuum cleaner fig 7906 Remount the rear panel ...

Страница 131: ... the belt tension Disconnect the power to the machine Demount the rear panel Check that the spring is tightened and that the length x is 135 mm 5 mm A Machine with reversing B Machine without reversing Adjust if necessary fig 7911 ...

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Страница 134: ...Electrolux Laundry Systems Sweden AB 341 80 Ljungby Sweden www electrolux com professional Share more of our thinking at www electrolux com ...

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