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9.4 Battery maintenance, charging and maintenance. 

 

Brake

 

1.1

 

Check the air gap of the electromagnetic brake

 

 

 

 

 

 

 

 

 

 

 

 

Electrical 
system

 

2.1

 

Check the operation switch to show the function of the device 
and components

 

 

 

 

 

2.2

 

Check alarm system and safety device

 

 

 

 

 

2.3

 

Check the cable for damage and the terminal is secure

 

 

 

 

 

2.4

 

Check the function of the micro switch setting

 

 

 

 

 

2.5

 

Check controller and EPS controller

 

 

 

 

 

2.6

 

Cable and motor fixing

 

 

 

 

 

 

 

 

 

 

 

 

Power 
supply

 

3.1

 

By observing the battery

 

 

 

 

 

3.2

 

Visual inspection of battery charging plug

 

 

 

 

 

3.3

 

Check if the connection of the battery cable is tight, and if 
necessary, apply the electrode with grease.             

 

 

 

 

 

 

 

 

 

 

 

 

Driving 
system

 

4.1

 

Check the gearbox for abnormal noise

 

 

 

 

 

4.2

 

Check the running mechanism and grease, check the reset 
function of the operating handle

 

 

 

 

 

4.3

 

Check the drive wheel and bearing wheels for wear and damage

   

 

 

 

4.4

 

Check wheel bearings and fixing conditions

 

 

 

 

 

 

 

 

 

 

 

 

Whole frame

 

5.1

 

Check if the frame is damaged

 

 

 

 

 

5.2

 

Check if the sign is complete

 

 

 

 

 

5.3

 

Check the fixing of the mast

 

 

 

 

 

 

 

 

 

 

 

 

Hydraulic 
movement

 

6.1

 

Check the function of the hydraulic system

 

 

 

 

 

6.2

 

Check hoses, pipes and connections for tightness, sealing and 
damage

 

 

 

 

 

6.3

 

Check the cylinder and piston for damage, sealing and fixing                     

 

 

 

 

 

6.4

 

Check the load chain settings and re-tension if necessary

 

 

 

 

 

6.5

 

Visually inspect the mast    rollers and check the wear on the 
roller faces

 

 

 

 

 

6.6

 

Check the forks and load handlers for wear and loss

 

 

 

 

 

6.7

 

Check the tank for oil level                                                     

 

 

 

 

 

6.8

 

Update hydraulic oil

 

 

 

 

 

Содержание EP30A

Страница 1: ...SPECIFICATION Electric Walkie Rider Pallet truck EP30A...

Страница 2: ...stacking etc for food bank light textile station port logistics and other enterprises This manual describes the technical parameters of the Electric Pallet truck working principle and operation maint...

Страница 3: ...ction model EP30A type 6600lbs full Electric Pallet truck is a special motor vehicle used in factories warehousing logistics distribution and any place which is specified by special equipment safety s...

Страница 4: ...tric System 8 5 6 Hydraulic principle 8 6 Electrical schematic diagram 9 7 Hydraulic Scheme 10 8 Operating Instruction 11 8 1 Start Run and Parking 12 8 2 The useage of emergency stop switch 12 8 3 Th...

Страница 5: ...3 Check before using 21 10 4Safety operation regulation 22 11 Service Manual 25 11 1 Troubleshooting 25 11 2Preparation before repair 26 11 3Check the amount of hydraulic oil 26 11 4 Complete repair...

Страница 6: ...ring reliable braking good power performance low noise no pollution and beautiful appearance This series truck is suitable for cargo stacking and handling on hard flat floors The service environment a...

Страница 7: ...ck s load center Lifting or Carrying people is strictly prohibited If carried goods The goods must fall on the lifting point It is prohibited to use this truck on lifting or loading ramps The rated ca...

Страница 8: ...his specification is for EP30A series 6600lbs Full electric pallet truck follow as truck The type is EP30A load capacity is 6600lbs meet the requirement of JB T8452 1996 Battery forklift model establi...

Страница 9: ...o fork face l2 Inch 40 55 Overall Width b1 b2 Inch 35 83 Fork dimensions s e l Inch 2 36 9 06 48 03 Outside Width of forks b5 Inch 26 97 Min Ground clearance m2 Inch 0 905 Aisle width with pallet 1000...

Страница 10: ...producer and controlled by electrical and hydraulic trucks can do some actions like walking forklift up and lower down etc Operating mechanism diagram 1 UP DOWN button 2 Accelerator Knob 3 Emergency...

Страница 11: ...le lever through the handle lever to drive t motor to achieve the steering 5 3 Brake structure and brake schematic diagram Braking performance depends on road conditions and vehicle load conditions 5...

Страница 12: ...t exciting coil 7 for brake on power The coil generates a magnetic field to to attract the armature 1 to the yoke assembly 6 and the armature 1 is disengaged released from the brake disc 5 At this tim...

Страница 13: ...lifting movement should have time interval can not continuously carry on otherwise would make the motor heating even burn Special note when the truck is used for a long time the starter of the oil pu...

Страница 14: ...9 6 Electrical schematic diagram...

Страница 15: ...10 7 Hydraulic Scheme...

Страница 16: ...duced If possible try not to make a sharp turn 6 The full load gradient of the truck is 5 Using truck Full load climbing a slope need to know the condition of the slope and press the Accelerator switc...

Страница 17: ...out the goods and then walk handling 2 How to place the goods When moving the goods close to the area of the goods slow down the truck When the moving truck is in a straight line with the goods then t...

Страница 18: ...ined personnel Before performing any operation on the electric system precautions must be made to prevent electric shock When operating the accumulator connectors on it must be disconnected Welding op...

Страница 19: ...tenance periods listed in this manual apply to single shift a day under normal operation conditions If using in dusty environment the ambient temperature varies remarkably or in multi shift situation...

Страница 20: ...15 Time interval Month Maintain list...

Страница 21: ...Driving system 4 1 Check the gearbox for abnormal noise 4 2 Check the running mechanism and grease check the reset function of the operating handle 4 3 Check the drive wheel and bearing wheels for we...

Страница 22: ...be well connected Check the nuts on each pole if loose tighten the nuts 3 Keep the surfaces of accumulator clean and dry After the completion of recharging clean spilled acid with cotton yarns or brus...

Страница 23: ...or s treatment immediately Acid spillage must be neutralized and treated immediately 14 The weight and dimensions of the accumulator have remarkable effect on stability of the truck Therefore do not m...

Страница 24: ...consumption of battery capacity the glowing article shows will be from top to down The color of LED show the different states Name LED Color Parameter value The standard battery remaining power Green...

Страница 25: ...structions before use all of the content after fully understand operation method can drive Truck 10 1 3 truck must not carry passengers 10 1 4 Operators should pay special attention to when homework o...

Страница 26: ...10 3 1 New car if there is any damage in transportation please don t be put into use and promptly get in touch with the supplier do proper processing 10 3 2 New cars in the factory run parts has been...

Страница 27: ...it must stop using until it is fully repaired 10 4 5 Safe operation and environmental protection inspection and maintenance must be performed in accordance with the time intervals on the maintenance...

Страница 28: ...evator and loading platform maneuvering if there is sufficient loading capacity won t affect the operation of the vehicle and being agreed by the operator of the vehicle then the elevator and loading...

Страница 29: ...a known ramp which should be clean non slip and with the vehicle technical availability was allowed to go through The goods on the forks must face uphill It is forbidden to turn back move diagonally o...

Страница 30: ...oil level Check hydraulic oil The fuse is damaged Check the fuse Overloading Pay attention to the rated capacity The Up switch is in bad contact or damaged Check up switch and replace if necessary Goo...

Страница 31: ...ust be done Park the device safely Press the emergency stop switch and disconnect the connectors on accumulator 11 3Check the amount of hydraulic oil A vehicle ready for repair or maintenance Open the...

Страница 32: ...ult that cannot be eliminated by professional service personnel please contact our after sales service personnel in timer Sales line 8772326517 Note the manufacturer reserves the right of interpretati...

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