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9.Maintenance 

The parts on the vehicle, especially safety devices, shall not be modified without permission, 
and the driving speed of the vehicle shall not be changed.All parts supplied by the original 
manufacturer are subject to strict quality inspection.To ensure the safety and reliability of 
the vehicle, please use the original accessories.Replacement parts, including all oil, must be 
collected and processed in accordance with local environmental and health laws and 
regulations. 

9.1Safety procedures for repair and maintenance 

Maintenance technician: 

The maintenance and service should only be performed by 

special personnel trained by the manufacturer. After the technician sent by after-sales 
department of the manufacturer completed maintenance and servicing work, they should 
sign on the service log. 

Cleaning Operation: 

Flammable liquid can not be used for cleaning the stacker. Before 

cleaning, take safety precautions to prevent electric sparks (e.g. sparks caused by short 
circuit). When operating the accumulator, connectors on it must be disconnected. Use soft 
air suction or compressed air, non-conductive and anti-static brushes to clean electric and 
electronic components. 

Operation of Electric System: 

Operation on the electric system should only be performed 

by specially trained personnel. Before performing any operation on the electric system, 
precautions must be made to prevent electric shock. When operating the accumulator, 
connectors on it must be disconnected. 

Installation: 

When repairing or replacing hydraulic components, electric and electronic 

components, make sure to install them back to their original positions. 

Wheels:

Quality of the wheels has significant effect on stability and driving performance of 

the stacker. Modification on wheels can be performed only with the approval from the 
manufacturer. When replacing wheels, ensure that the stacker is levelled as delivery 
state(wheels must be replaced in pairs, i.e. replace right wheel together with left one). 

Lifting chain and rollers: 

Chain and rollers will be worn quickly without good 

lubrication.Perform periodic lubrication according to following maintenance table. Shorten 

Содержание EP18LI Series

Страница 1: ...The Specification EP18LI EP20LI Series Lithium Iron Walkie Pallet Jack Note Before using must read this manual and the various warning label EKKO Material Handling Equipment Manufacturing Inc...

Страница 2: ...of the Pallet truck working principle and operation maintenance and other aspects It can help operators use the Pallet truck more reasonable make its maximum effect It is hoped that Operator strictly...

Страница 3: ...witch 11 8 3 The usage of horn button 11 8 4 Battery capacity indicator 11 8 5 Handling stacking operation 12 9 Maintenance 13 9 1Safety procedures for repair and maintenance 13 9 2 Daily Maintenance...

Страница 4: ...iable braking good dynamic performance less noise less pollution and beautiful appearance This series truck is suitable for working on the smooth ground in warehouse if not please don t use it The ser...

Страница 5: ...ctly prohibited If carried goods The goods must fall on the lifting point It is prohibited to use this truck on lifting or loading ramps The rated capacity is marked on the capacity label or nameplate...

Страница 6: ...specification is for EP18LI EP20LI series 4000 4400LBS tramp type electric pallet truck follow as truck The type is EP18LI 20LI 18 20 load capacity is 4000 4400LBS meet the requirement of JB T8452 199...

Страница 7: ...6 48 Outside distance of fork in 27 27 Turning radius in 55 55 Lifting speed laden unladen in s 0 8 1 1 0 8 1 1 Lowering speed laden unladen in s 1 5 1 5 1 5 1 5 Max Gradient performance laden unlade...

Страница 8: ...e With battery as power producer and controlled by electrical and hydraulic trucks can do some actions like walking turning pallet fork lift etc 1 Switch for lifting and lowering 2 Switch for driving...

Страница 9: ...hem 5 2 Steering system The operating handle drives the rotation direction sensor which can send out the turn signals that makes the truck turn around 5 3 Braking system 5 3 1Braking performance depen...

Страница 10: ...ounting screw is adjusted to the specified air gap value The gear sleeve is fixed on the shaft and its outer tooth is matched with the inner tooth of the brake disc When working torque is transferred...

Страница 11: ...carry on otherwise would make the motor heating even burn Special note when the truck is used for a long time the starter of the oil pump motor may fail and it can t be broken after being sucked or cl...

Страница 12: ...9 6 Electrical Schematic Diagram...

Страница 13: ...10 7 Hydraulic Schematic Diagram...

Страница 14: ...he red emergency power switch down 5 Avoid take a sudden turn during driving the truck 6 Using truck Full load climbing a slope need to know the condition of the slope and press the travel switch as m...

Страница 15: ...nt goods when weight completely left the heap of goods reduce the goods to the right position then walking for handling 2 The weight on the heap of goods Will weight low lean back door frame to storag...

Страница 16: ...y short circuit When operating the accumulator connectors on it must be disconnected Use soft air suction or compressed air non conductive and anti static brushes to clean electric and electronic comp...

Страница 17: ...to specified interval may cause malfunction of the truck and potential risk to human and equipment Maintenance periods listed in this manual apply to single shift a day under normal operation conditio...

Страница 18: ...15 Replace the hydraulic filter...

Страница 19: ...fire protection facilities 9 4 3 Battery type and usage note a The battery type of the car is lithium ion battery Battery voltage 24V This battery belongs to environmental protection battery without...

Страница 20: ...ed capacity 40 60Ah Input 195 265VAC 50 60Hz Output DC24V10A The battery s non insulated terminal must be protected by an insulating cover When the battery is connected and connected to the socket the...

Страница 21: ...s connection and connectors for obvious defects Observe strictly all safety instructions e g replenishment of the accumulator and preparation for recharging For safety working the truck should be adde...

Страница 22: ...gravity of the truck in the middle of the fork 4 When using the truck keep the center of gravity between the two forks 10 2 2 When the van is not working it should be parked in a dry and ventilated ga...

Страница 23: ...must prevent the unauthorized personnel from driving or operating the vehicle It is strictly prohibited to use vehicles to transport or promote personnel 10 4 4 Faults and defects the management must...

Страница 24: ...wly when passing through curves narrow passages revolving doors and in unobstructed areas The driver must be able to visually detect sufficient braking distance between the vehicle and the vehicle in...

Страница 25: ...cle changes any changes or changes that may affect the rated load stability or safe operation of the vehicle shall be subject to prior written approval by the original manufacturer or its successor 11...

Страница 26: ...es service department of the manufacturer and have the problems solved by specially trained technicians 11 2 preparation work before repair In order to prevent accidents that may occur during the repa...

Страница 27: ...The vehicle can only be used after the following operations have been completed clean the vehicle Check whether the brake function is normal check whether the emergency stop switch function is normal...

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