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Franz Eisele u. Söhne GmbH & Co. KG 

Page 22 of 41 

 

5.4 

Special Hazards during Installation 

 

Please observe all the relevant regulations and safety instructions. Even 
the slightest carelessness can cause devastating material damage and 
personal injury! 

Toxic fumes! Risk of explosion! Risk of excess pressure! 

Many  of  the  liquids  are  fermenting  biomasses  (e.g.  liquid  manure, 
sludge) which can form toxic and explosive gas mixtures. These gases 
are released, especially during pumping. Smoking, fire, sparks and the 
use  of  a  mobile  phone  are  prohibited.  Ensure  that  there  is  sufficient 
aeration. With insufficient aeration, personal protective equipment must 
be  worn.  The  regulations  specified  by  professional  trade  associations 
must be adhered to. 
Fermenting  biomasses  can  generate  an  enormous  gas  pressure  in 
closed  pipelines  or  tank  systems.  Pressure  compensation  must  be 
possible. 

 

 

The applicable regulations with regard to 

 

Work safety 

 

Plant configuration 

e.g. of the professional trade associations are to be strictly observed. 

For use in agriculture: 

Binding twines or similar materials in the substrate lead to faults on the 
submersible motor pump. The twines do not decay. Shredding with the 
pump  shredding  unit  (Type  S)  is  not  possible.  The  long-fibred  twines 
wind around the blades und frequently lead to considerable reductions 
in performance and extreme vibrations. These twines can also coil up 
between  blade  and  pump  housing  and  cause  the  destruction  of  the 
mechanical seal. 
In your own interest, please be aware of the possible disadvantages that 
could occur if you feed these twines into the substrate circuit! 

 

The points listed below are definitely to be taken note of and observed: 

 

There is a risk of fire and explosion during welding work! 

 

Incorrectly placed or improperly attached components can fall down or fall over. 

 

Loose parts lying on top of each other can slip and fall down. 

 

There is a risk of injury on sharp-edged components that are still open and accessible. 

 

Before working on hydraulic components, first relieve the hydraulic pressure! 

 

Serious  personal  injury  and  material  damage  can  occur  due  to  incorrect  screw  tightening 
torques. 

 

 

Содержание AT 104O

Страница 1: ...Submersible Motor Pump AT 44F 304S Operation Manual Technical modifications reserved Status 22 Jan 2019 Serial number _________________...

Страница 2: ...S hne GmbH Co KG Page 2 of 41 Contact Franz Eisele u S hne GmbH Co KG Pumpen und Maschinenfabrik Hauptstra e 2 4 72488 Sigmaringen Laiz Tel 49 0 07571 109 0 Fax 49 0 07571 109 88 E Mail info eisele de...

Страница 3: ...16 4 TRANSPORT AND BEARING 18 4 1 SPECIAL PERSONNEL QUALIFICATION FOR THE TRANSPORT 18 4 2 ADMISSIBLE DEVICES AND AUXILIARY EQUIPMENT FOR THE TRANSPORT 18 4 3 TRANSPORT 18 4 4 STORAGE CONDITIONS 19 5...

Страница 4: ...SPECTION AND CHECK OIL LEVEL 32 9 5 OIL CHANGE 33 9 6 MECHANICAL SEALS 34 9 7 ELECTRICAL COMPONENT 34 9 8 CABLE WINCH AND FASTENING CABLE 34 9 9 REPLACING THE PROPELLER BLADE TYPE S IMPELLER 35 9 10 M...

Страница 5: ...y from the manufacturer It has a modular structure and relates exclusively to the specified product Further information about the product and the components associated with it can if necessary be take...

Страница 6: ...n explicitly take into consideration the safety aspects The product is only used as intended The product is only operated in a perfect functional condition In particular the safety equipment must be c...

Страница 7: ...the field for specification of the level of danger Red White Danger Warns of an imminent danger that leads to death or serious injuries if not avoided Orange Black Warning Warns of a potentially hazar...

Страница 8: ...ted peripherals must not be modified or converted otherwise the operation manual will expire and the declaration of conformity will be invalidated Before working on electrical equipment the following...

Страница 9: ...se of the submersible motor pump in accordance with national and regional statutory regulations 2 5 Employee Qualification Operating Personnel The personnel for the installation commissioning operatio...

Страница 10: ...tion with and written approval of Eisele Original replacement parts and accessories approved by Eisele are a mandatory condition for the warranty The use of other parts will invalidate the warranty cl...

Страница 11: ...e installation or use of third party products can negatively influence the specified characteristics of the original parts and lead to danger for people the environment and animals Any liability of th...

Страница 12: ...ed solids square timber boards tree branches etc Metallic and non metallic parts such as e g screws iron bars steel wire chains etc Long fibred and other products that form a blockage cords foils etc...

Страница 13: ...2500 2400 2800 3800 4200 4200 4800 5100 5700 6000 6700 Rated power kW HP 3 0 4 0 4 0 5 5 4 6 6 3 6 0 8 2 5 5 7 5 7 5 10 0 5 5 7 5 7 5 10 00 11 0 15 0 15 0 20 0 18 5 25 0 22 0 30 0 Rated speed rpm 1440...

Страница 14: ...ontrol circuit via an ATEX approved tripping unit Thermal Monitoring Thermal contacts are installed in the submersible motor for monitoring the temperature That ensures that with defective motor cooli...

Страница 15: ...with the mains voltage and frequency available Meaning Unit Three phase motor for three phase alternating voltage D Mot Device number NR Rated power kW Frequency Hz Rated voltage V Switching type for...

Страница 16: ...T 44 and AT 54 Wiring diagram for the submersible motor pump models AT 44 and AT 54 of the i series Designation Wire No green yellow without Emergency Stop Winding Sensor Thermal contact Motor winding...

Страница 17: ...Franz Eisele u S hne GmbH Co KG Page 17 of 41 Wiring diagram for the submersible motor pumps of the model series AT 64 O to AT 304 S Wire No Connection green yellow Sensor Thermal contacts...

Страница 18: ...Due to the easily combustible packaging material there is a risk of fire Do not use any naked flame and do not smoke Read chapter 2 Safety carefully without fail 4 1 Special Personnel Qualification fo...

Страница 19: ...cking together rotate the propeller blade every 2 months Store the submersible motor pump at a temperature between 0 C to 40 C For prolonged intermediate storage remove the shrink wrap adhesive tape a...

Страница 20: ...llation work is only carried out by a qualified electrician It is to be ensured that the submersible motor pump is not switched on until it has been properly and completely installed or if there are p...

Страница 21: ...bmersible motor pump for transport damage Do not use any damaged components All electrically conductive components with which a person or animal can come into contact must be connected together and wi...

Страница 22: ...de associations are to be strictly observed For use in agriculture Binding twines or similar materials in the substrate lead to faults on the submersible motor pump The twines do not decay Shredding w...

Страница 23: ...nding between all conductive parts and the protective conductor of the operating equipment are to be provided on site The effectiveness must be recorded and monitored on a regular basis When using ext...

Страница 24: ...All components of the piping system are to be inspected for tightness It is to be ensured that the gas hole on the pump housing is consistent and free of contamination 5 7 Installation Instructions I...

Страница 25: ...er is excluded It is to be ensured that strain relief of the electrical connection cables is established on site at all stressed points The wire cable or the chain must always be tensioned Always reck...

Страница 26: ...e parts motor transmission bearing or shaft damage etc Make sure that the fastening parts are undamaged Make sure that the electrical cable lines are undamaged and cannot become tangled in the blade M...

Страница 27: ...rised by the user 7 2 Normal Operation The product must only be started from the specified workplace During operation the operating personnel must only stand at the specified workplaces During operati...

Страница 28: ...m and the valves are opened accordingly In the event of frost check that there is no frozen liquid manure in the pump or the system Never start a frozen pump 7 4 Optimal Pumping The substrate to be pu...

Страница 29: ...bble in the housing No pump output Device does not get up to speed Incorrect rotating direction Propeller blade has fallen off worn out Device running in surfaced state Pump is not correctly vented ai...

Страница 30: ...ses incorrectly dimensioned 8 2 Personnel Qualification The rectification of faults may only be performed by suitably qualified personnel taking into consideration the safety instructions 8 3 Safety I...

Страница 31: ...at the submersible motor pump is not left unattended during maintenance and servicing work It is to be ensured that the submersible motor pump is fully disconnected from current and voltage at all pol...

Страница 32: ...mentation of organic waste Cavitation 9 3 Cleaning The submersible mixer is to be cleaned regularly of external incrustations or blockages If corrosion or cavitation damage is noticeable it must be st...

Страница 33: ...ialist workshop 9 5 Oil Change An oil change is required at least every year or with longer daily service after 1000 hours of operation Make sure the oil is completely drained locking screw 01 SW19 be...

Страница 34: ...l The locking screw of the control opening 02 SW13 is to be removed If fluid escapes the submersible motor pump must no longer be put into service small quantities of leakage oil from the mechanical s...

Страница 35: ...e types AT44 54 154 304 there are additional threaded holes M12 on the impeller disc By screwing in a screw the impeller is pressed off the shaft The mechanical seal remains on the shaft Installation...

Страница 36: ...um 2 years Insulation measurement Connection cable Have defective parts replaced After 500 hours of operation Cable protection system Connection cable cable protection conduit cable clamps Have defect...

Страница 37: ...sary Current consumption pump capacity Cable pull and cable guidance Damage x Raise and lower submersible motor pump as required With each actuation or at least once a year Submersible motor pump Dama...

Страница 38: ...ersible motor pump is not left unattended during installation removal and repair work Use personal protective equipment such as e g protective gloves safety glasses safety shoes as well as if necessar...

Страница 39: ...ully disconnected from all current and voltage at all poles Securely suspend the submersible motor pump with lifting gear at the suspension points Lift the submersible motor pump away from the sliding...

Страница 40: ...ation C Degrees Celsius s Seconds min Minutes in Zoll INCH 25 4 mm mm Millimetres cm Centimetres m Metres mm2 Square millimetres mm3 Cubic millimetres g Grams kg Kilograms kPa Kilopascal kW Kilowatt A...

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Страница 44: ...Franz Eisele u S hne GmbH Co KG Pumpen und Maschinenfabrik Hauptstra e 2 4 72488 Sigmaringen Laiz Tel 49 0 07571 109 0 Fax 49 0 07571 109 88 E Mail info eisele de www eisele de...

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