EFA EFA Z27 Скачать руководство пользователя страница 8

Schmid & Wezel
D-75433 Maulbronn

Seite / Page

6/ 12

Ausführung / Execution

05.2004

6. Cleaning and Maintenance

Disconnect the machine from the

works mains before all cleaning

and maintenance work!

6.1 Daily Cleaning After Completing 
Work

Trouble-free, continuous operation can be ensured 

only if the hook cutter is permanently kept in a 

clean, hygienic condition. The machine should nor-

mally be disinfected before each cleaning.
Observe the applicable safety and hygiene regula-

tions (EN 1672)!
Disinfectants must not be allowed to come into di-

rect or indirect contact with foodstuffs. Rinse the 

machine with clear water after disinfection.

Do not use aggressive solvents! Do 

not use steam or high-pressure 

cleaners! Do not immerse the unit 

in water!

6.1.1 Disinfection
Disinfect the machine during operation after every 

cut with hot water (82° C).
6.1.2 Cleaning the cutter
Clean the machine after use with a cloth, brush and 

warm water (40 - 55° C). Stubborn or encrusted dirt 

and residue must be soaked beforehand. Clean us-

ing a cleaning agent, preferably as a foam, that is 

applied to the surface to be cleaned and allowed to 

work in for 15 - 20 minutes. Subsequently wash off 

the dissolved soiling manually with warm water.
Recommended cleaning agents

„

Diversey Lever Tego 2000: Surface-active disin-

fectant.
Diversey Lever GmbH

Mallaufstr. 50-56, 68219 Mannheim

„

P3-topax 91: Surface-active disinfectant
Henkel-Ecolab Deutschland GmbH

Postfach 13 04 06, 40554 Düsseldorf

A cleaning plan and further details can be obtained 

from the above addresses.
The above cleaning agents are only a recommenda-

tion; if other cleaning agents are used, the customer 

should examine the material compatibility and com-

pliance with the hygiene regulations.

6.1.3 Lubricants and hydraulic oil
The lubricant and the hydraulic oil have to meet the 

regulations for the foodstuffs sector (DIN 1672).
Recommended lubricating grease
Klübersynth UH1 14-22 (1 kg special grease in can)
Quality: H1 approval
Order No.001 365 621
Recommended hydraulic oil
Shell Risella D15 (ISO VG 10 - ISO VG 68 to DIN 

51519)
Quality: H1 approval
Order No.001 365 614

6.2 Daily Maintenance of Cutter

6.2.1 Lubrication
After every cleaning, grease the pivot and sliding 

points and the blades lightly with EFA Special 

Grease.
6.2.2 Blade clearance
Check the blade clearance at regular intervals. In or-

der to avoid breakage, the blades must always be 

adjusted without clearance but with free movement. 

If the self-locking effect of the hex. nut is no longer 

assured, it must be replaced without delay. See also 

Chapter 4.1 "Changing Blades" (pg. 4).

6.3 Extended Maintenance (after 
approx. 100 operating hours)

6.3.1 Hydraulic power unit
Check the oil level at regular intervals and top up, if 

necessary. See also Chapter 3.1.2 "Hydraulic power 

unit" (pg. 3) and the separate operating manual for 

the hydraulic power pack.
CAUTION! Food grade: H1 approval. Pay attention 

to cleanliness! Use a filler funnel with a fine-mesh 

screen (mesh width approx. 0.4 mm).
At least once a year, drain the oil filling, inspect for 

soiling and replace if necessary.
The hydraulic oil is classified as a hazardous sub-

stance and must be used and disposed of according-

ly. On no account may hydraulic oil drain into the 

sewage system or escape into the atmosphere.

Содержание EFA Z27

Страница 1: ...ingt dem Bedienpersonal aushändigen Important Informations Please forward these operating instructions to your operating personell Betriebsanleitung Operating instructions Wartungsanleitung Maintenance instructions Ersatzteilliste Sparepart list EFA Z27 EFA Z27S Abviertelzange Hook Cutter EFA Z27 EFA Z27S ...

Страница 2: ...g with the Hook Cutter 3 4 Assembly 3 4 1 Changing Blades 4 4 2 Valve Replacement 4 4 3 Changing Pistons 4 4 4 Hydraulic Power Unit 4 4 5 Adjustment of the Spring Balancer 4 5 Maintenance 5 6 Cleaning and Maintenance 6 6 1 Daily Cleaning After Completing Work 6 6 2 Daily Maintenance of Cutter 6 6 3 Extended Maintenance after approx 100 operating hours 6 6 4 Repair by After Sales Service 7 7 Transp...

Страница 3: ...ase consult Schmid Wezel GmbH Co S W beforehand Use in any other way may result in a risk of acci dents and increased wear The user alone is liable for the consequences of any other form of use 1 2 1 Residual risks Since the cutter is intended for industrial use on an imal carcasses there is a risk of injuring yourself and in the case of extreme misuse of fatally injur ing others Since due to the ...

Страница 4: ...u can work better and safer 8 Use only original EFA blades Follow the instruc tions given under Changing the blades See also Chapter 4 1 1 Changing the blades pg 4 9 Do not leave wrenches on the machine Check that all wrenches have been removed before starting the equipment 10 Use only original EFA accessories Use of other accessories will void the warranty Use of other tools or accessories may re...

Страница 5: ... 1 Switching on Hold the cutter firmly Actuate the front operating handle simultane ously with the rear operating handle to close the cutter 3 2 2 Switching off Release the operating handles to open the cut ter The cutting process can be interrupted or repeated at any time 3 3 Working with the Hook Cutter Never reach into the cutting area of the cutter to avoid the risk of cutting off limbs Wear e...

Страница 6: ... to release the handle 23 Remove the snap ring 22 and pull out the valve 17 21 clean the removed parts inspect them for wear and install again in the reverse order Always replace the valve 17 21 together with the snap ring 22 4 3 Changing Pistons Replacing the piston parts The assembly kit must be available for this repair See also Annex A 2 List of spare and wear parts pg 8 Remove the blades 36 s...

Страница 7: ...ck and replace if necessary 6 Coupling connector of the hydraulic return flow hose is not connected properly Connect the hose correctly 7 Gaskets defective Inspect the gaskets and replace if necessary 8 Oil level too low Refill oil see Chapter 3 1 2 Hydraulic power unit pg 3 When actuating the trigger lever the pump starts but the cutter closes slowly 9 Oil filter on the pump clogged Change the oi...

Страница 8: ...esses The above cleaning agents are only a recommenda tion if other cleaning agents are used the customer should examine the material compatibility and com pliance with the hygiene regulations 6 1 3 Lubricants and hydraulic oil The lubricant and the hydraulic oil have to meet the regulations for the foodstuffs sector DIN 1672 Recommended lubricating grease Klübersynth UH1 14 22 1 kg special grease...

Страница 9: ...epair by After Sales Service Disconnect the machine from the works mains before starting any repair work Repairs may only be carried out by specialist personnel Our Service department is at your disposal for all repair work In the event of a repair please contact your nearest contract workshop or our parent company directly On request spare parts lists can be supplied to the repair workshop with q...

Страница 10: ...8 535 008 010 524 Hydraulic cylinder assy 1 13 001 964 050 1 1 Guide complete with 2 4 12 001 964 046 2 1 Stripper 001 964 041 3 1 Grooved ring 001 964 039 4 1 Bushing 001 964 038 7 1 Piston rod 001 964 034 8 1 O ring 17x2 001 312 649 9 1 Piston 001 964 032 10 1 Piston seal 001 964 040 12 1 O ring 46x2 001 312 669 13 1 1 Cylindrical tube with end section Bracket assy 14 22 001 964 045 008 005 279 ...

Страница 11: ...55 008 005 277 48 1 Flange 003 005 056 49 1 Pressure spring 003 003 932 50 1 Valve pin 003 005 063 51 1 O ring 001 312 620 52 1 O ring 001 312 627 53 1 Valve insert 003 005 055 54 1 O ring 001 312 636 55 1 Snap ring 001 312 313 56 2 Flat head socket head cap screw 001 326 515 57 4 Male fitting 001 610 601 58 2 Flexible Rilsan hose 001 610 658 59 3 Cable tie 001 371 916 60 1 Coupling socket with 61...

Страница 12: ...fitting 001 610 601 82 1 Bracket 003 005 067 83 1 Gasket 003 005 396 84 5 Cable tie 001 371 913 Special Accessories 2 Hydraulic oil 20 l 001 365 614 1 Spring balancer 001 620 025 1 Grease gun 001 365 403 1 Special grease 001 365 621 1 Assembly kit 007 899 668 007 899 668 1 Hook wrench 001 370 205 001 370 205 1 Face pin wrench 001 369 705 001 369 705 1 Rotating pin 001 366 005 001 366 005 1 Assembl...

Страница 13: ...Schmid Wezel D 75433 Maulbronn Seite Page 11 12 Ausführung Execution 05 2004 A 4 Exploded diagram Z27 Z27S ...

Страница 14: ...Maschine Zangen Typ EFAZ 05 06 07 08 10 12 13 14 27 27S 28 28S 078 079 080 085 090 140 ZR27 Antrieb Hydraulikantrieb AngewandteVorschriften Richtlinien 2006 42 EG AngewandteA Normen DINEN1050 AngewandteB Normen DINEN294 DINEN954 1 DINEN954 2 Entwurf AngewandteC Normen EN12984 AngewandtenationaleNormen Machineidentification Cutter Type EFAZ 05 06 07 08 10 12 13 14 27 27S 28 28S 078 079 080 085 090 ...

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