EFA EFA Z27 Скачать руководство пользователя страница 3

Schmid & Wezel
D-75433 Maulbronn

Seite / Page

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Ausführung / Execution

05.2004

1. Operation, Scope of Supply, 
Accessories

Note, read carefully!
This manual is intended for the unit operator. Keep 

it in a safe place!
The hook cutter may only be used:

„

In a technically safe condition, for its intended 

use and in accordance with the applicable safety 

and accident prevention regulations.

„

With all the safety devices attached.

„

In accordance with the safety precautions.

„

When the operating personnel has read and 

understood this manual, in particular Chapter 2 

"Safety Precautions" (pg. 2) and Chapter 3 

"Commissioning and operational safety" (pg. 2)

Only in this way can incorrect operation be avoided 

and hazard situations correctly assessed.

Never reach into the cutting area 

of the cutter to avoid the risk of 

cutting off limbs!

Wear eye protection or safety gog-

gles when completing work!

1.1 Symbols in this Manual

Hazard symbol:

The greatest care and attention must be 

taken here. Lack of attention can result 

in an immediate risk of injury for oper-

ating personnel or third parties. Further-

more, the machine may be damaged.

Information symbol:

Texts marked with this symbol contain 

important information and useful tips.

1.2 Intended Use

The cutter is designed for cutting meat containing 

bone in non-frozen or partially frozen state (from 

approx. 5° C).
The cutter is suitable for dismembering and cutting 

work in medium-sized and large plants, both in the 

meat and poultry industries. 
EFA Z27: For cutting cattle 

EFA Z27S: For severing pigs' heads 
The device is not equipped for any other form of 

use. Should the operator wish to use the device in 

some other way, please consult Schmid & Wezel 

GmbH & Co. (S&W) beforehand.
Use in any other way may result in a risk of acci-

dents and increased wear. The user alone is liable 

for the consequences of any other form of use.
1.2.1 Residual risks
Since the cutter is intended for industrial use on an-

imal carcasses, there is a risk of injuring yourself 

and, in the case of extreme misuse, of fatally injur-

ing others. Since, due to the intended use, the size 

of the opening between the cutter knives cannot be 

reduced, there is a risk of the neck or upper arm or 

even the shoulder joint coming between the cutting 

knives and the cutter then being activated. Improp-

er use of the cutter could thus lead to instant death 

or to death by bleeding. Therefore, be sure to al-

ways use the machine in the proper manner.
Manufacturer's declaration:
The machine itself cannot build up any pressure. 

The pressure is only built up in when connected to 

an upstream pressure generator and the corre-

sponding hoses. The machine may only be put into 

operation when all the requirements of the Pressure 

Equipment Directive applicable to this product have 

been observed.
The machine is designed for a pressure of 200 bar. 

A value of 

 can be assumed for the 

pressure volume in the hook cutter and in the pres-

sure generator and hoses. The Pressure Equipment 

Directive 97/23/EC with the corresponding diagrams 

generally applies to these elements. In view of the 

robust design in respect of strength, torsional rigid-

ity and stability under static and dynamic operating 

loads, however, we would refer you to Article 1.3.10 

of the Pressure Equipment Directive 97/23/EC:
As the pressure constitutes no significant factor for 

the design, the EFA hook cutter is not subject to the 

above directive.

1.3 Scope of Delivery

„

Hook cutter

„

Operating manual

1.4 Accessories

„

Spring balancer

„

Hose unit

„

Aggregate

p V

240

>

Содержание EFA Z27

Страница 1: ...ingt dem Bedienpersonal aushändigen Important Informations Please forward these operating instructions to your operating personell Betriebsanleitung Operating instructions Wartungsanleitung Maintenance instructions Ersatzteilliste Sparepart list EFA Z27 EFA Z27S Abviertelzange Hook Cutter EFA Z27 EFA Z27S ...

Страница 2: ...g with the Hook Cutter 3 4 Assembly 3 4 1 Changing Blades 4 4 2 Valve Replacement 4 4 3 Changing Pistons 4 4 4 Hydraulic Power Unit 4 4 5 Adjustment of the Spring Balancer 4 5 Maintenance 5 6 Cleaning and Maintenance 6 6 1 Daily Cleaning After Completing Work 6 6 2 Daily Maintenance of Cutter 6 6 3 Extended Maintenance after approx 100 operating hours 6 6 4 Repair by After Sales Service 7 7 Transp...

Страница 3: ...ase consult Schmid Wezel GmbH Co S W beforehand Use in any other way may result in a risk of acci dents and increased wear The user alone is liable for the consequences of any other form of use 1 2 1 Residual risks Since the cutter is intended for industrial use on an imal carcasses there is a risk of injuring yourself and in the case of extreme misuse of fatally injur ing others Since due to the ...

Страница 4: ...u can work better and safer 8 Use only original EFA blades Follow the instruc tions given under Changing the blades See also Chapter 4 1 1 Changing the blades pg 4 9 Do not leave wrenches on the machine Check that all wrenches have been removed before starting the equipment 10 Use only original EFA accessories Use of other accessories will void the warranty Use of other tools or accessories may re...

Страница 5: ... 1 Switching on Hold the cutter firmly Actuate the front operating handle simultane ously with the rear operating handle to close the cutter 3 2 2 Switching off Release the operating handles to open the cut ter The cutting process can be interrupted or repeated at any time 3 3 Working with the Hook Cutter Never reach into the cutting area of the cutter to avoid the risk of cutting off limbs Wear e...

Страница 6: ... to release the handle 23 Remove the snap ring 22 and pull out the valve 17 21 clean the removed parts inspect them for wear and install again in the reverse order Always replace the valve 17 21 together with the snap ring 22 4 3 Changing Pistons Replacing the piston parts The assembly kit must be available for this repair See also Annex A 2 List of spare and wear parts pg 8 Remove the blades 36 s...

Страница 7: ...ck and replace if necessary 6 Coupling connector of the hydraulic return flow hose is not connected properly Connect the hose correctly 7 Gaskets defective Inspect the gaskets and replace if necessary 8 Oil level too low Refill oil see Chapter 3 1 2 Hydraulic power unit pg 3 When actuating the trigger lever the pump starts but the cutter closes slowly 9 Oil filter on the pump clogged Change the oi...

Страница 8: ...esses The above cleaning agents are only a recommenda tion if other cleaning agents are used the customer should examine the material compatibility and com pliance with the hygiene regulations 6 1 3 Lubricants and hydraulic oil The lubricant and the hydraulic oil have to meet the regulations for the foodstuffs sector DIN 1672 Recommended lubricating grease Klübersynth UH1 14 22 1 kg special grease...

Страница 9: ...epair by After Sales Service Disconnect the machine from the works mains before starting any repair work Repairs may only be carried out by specialist personnel Our Service department is at your disposal for all repair work In the event of a repair please contact your nearest contract workshop or our parent company directly On request spare parts lists can be supplied to the repair workshop with q...

Страница 10: ...8 535 008 010 524 Hydraulic cylinder assy 1 13 001 964 050 1 1 Guide complete with 2 4 12 001 964 046 2 1 Stripper 001 964 041 3 1 Grooved ring 001 964 039 4 1 Bushing 001 964 038 7 1 Piston rod 001 964 034 8 1 O ring 17x2 001 312 649 9 1 Piston 001 964 032 10 1 Piston seal 001 964 040 12 1 O ring 46x2 001 312 669 13 1 1 Cylindrical tube with end section Bracket assy 14 22 001 964 045 008 005 279 ...

Страница 11: ...55 008 005 277 48 1 Flange 003 005 056 49 1 Pressure spring 003 003 932 50 1 Valve pin 003 005 063 51 1 O ring 001 312 620 52 1 O ring 001 312 627 53 1 Valve insert 003 005 055 54 1 O ring 001 312 636 55 1 Snap ring 001 312 313 56 2 Flat head socket head cap screw 001 326 515 57 4 Male fitting 001 610 601 58 2 Flexible Rilsan hose 001 610 658 59 3 Cable tie 001 371 916 60 1 Coupling socket with 61...

Страница 12: ...fitting 001 610 601 82 1 Bracket 003 005 067 83 1 Gasket 003 005 396 84 5 Cable tie 001 371 913 Special Accessories 2 Hydraulic oil 20 l 001 365 614 1 Spring balancer 001 620 025 1 Grease gun 001 365 403 1 Special grease 001 365 621 1 Assembly kit 007 899 668 007 899 668 1 Hook wrench 001 370 205 001 370 205 1 Face pin wrench 001 369 705 001 369 705 1 Rotating pin 001 366 005 001 366 005 1 Assembl...

Страница 13: ...Schmid Wezel D 75433 Maulbronn Seite Page 11 12 Ausführung Execution 05 2004 A 4 Exploded diagram Z27 Z27S ...

Страница 14: ...Maschine Zangen Typ EFAZ 05 06 07 08 10 12 13 14 27 27S 28 28S 078 079 080 085 090 140 ZR27 Antrieb Hydraulikantrieb AngewandteVorschriften Richtlinien 2006 42 EG AngewandteA Normen DINEN1050 AngewandteB Normen DINEN294 DINEN954 1 DINEN954 2 Entwurf AngewandteC Normen EN12984 AngewandtenationaleNormen Machineidentification Cutter Type EFAZ 05 06 07 08 10 12 13 14 27 27S 28 28S 078 079 080 085 090 ...

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