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Edwards HAT1000, Руководство по безопасности и инструкция, Страница: 14 / 34

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1107 Sykes St., Albert Lea, MN 56007  800-373-8206  www.edwardsironworkers.com

S

EDWARDS

Содержание HAT1000

Страница 1: ...Safety Instructions Manual 07 2018 Original Instructions HAT1000 2 EDWARDS ...

Страница 2: ...of Edwards Manu facturing Company Keep all manuals close to the machine to allow for easy reference when necessary Provide operators with sufficient training and education in the basic functions of the machine prior to machine operation Do not allow for operation of the machine by unqualified personnel Edwards Manufacturing Company is not liable for accidents arising from unskilled untrained opera...

Страница 3: ...bels affixed to the machinery may result in operator death or injury 1 WARNING This product can expose you to chemicals including Methyl Isobutyl Ketone which is known to the State of California to cause cancer and birth defects or other reproduc tive harm For more information go to http www p65warnings ca gov WARNING Some dust fumes and gases created by pow er sanding sawing grinding drilling wel...

Страница 4: ...2 10Ton Tube Pipe Bender Signal Word Panel ...

Страница 5: ...uid powers moving parts Keep guards in place Read understand and follow all labels shown on the machine and described in the Safety Instructions Manual Installation Manual Operations Manual Maintenance Manual Keep all manuals close for easy reference Trained and authorized personnel are to install operate and service this machinery Do not allow for operation of the machine by unqualified personnel...

Страница 6: ...djust ment repair or service Do Not Operate With Guard Removed Physical barriers and guards have been designed and installed to protect the Operator from moving parts that can pinch cut and crush Keep hands clear while operating Lockout power before servicing Immediately replace guards after adjust ment repair or service to moving parts Tilting Operation The bender can be operated in either a hori...

Страница 7: ...asy reference Bender Operation Edwards 10 Ton Tube Pipe Bender machin ery is capable of many functions This manual outlines the basic functions associ ated with typical bender operations and is neither intended to create a comprehensive list of nor describe every operation possible with a bender tool Bender operations are dangerous and require extreme care and caution in the safe installation oper...

Страница 8: ...1107 Sykes St Albert Lea MN 56007 800 373 8206 www edwardsironworkers com S EDWARDS ...

Страница 9: ...Installation Manual 07 2018 Original Instructions HAT1000 1 EDWARDS ...

Страница 10: ...is not permitted without the written consent of Edwards Manu facturing Company Keep all manuals close to the machine to allow for easy reference when necessary Provide operators with sufficient training and education in the basic functions of the machine prior to machine operation Do not allow for operation of the machine by unqualified personnel Edwards Manufacturing Company is not liable for acc...

Страница 11: ...bels affixed to the machinery may result in operator death or injury 1 WARNING This product can expose you to chemicals including Methyl Isobutyl Ketone which is known to the State of California to cause cancer and birth defects or other reproduc tive harm For more information go to http www p65warnings ca gov WARNING Some dust fumes and gases created by pow er sanding sawing grinding drilling wel...

Страница 12: ...or damage and follow shipping receiving instruc tions as listed on the packaging prior to receiving the tool into your facility When receiving your Hydraulic Accessory Tool be prepared to safely move your machinery with a fork lift rated for the following equipment weights Minimum Machinery Weights 10 Ton Tube Pipe Bender 226 79kg 500lb Utilize best practices for fork lift operation Handle materia...

Страница 13: ...he IN control button will stop the cylinder Test the limit switch by extending the cylinder until the auto stop meets its positive stop Press the red e stop button to kill power at the Ironworker To reset power twist the e stop button and push start button at the Ironworker When disconnecting your Bender simply reverse procedure Replace the safety cap at the push button port to restore power to yo...

Страница 14: ...1107 Sykes St Albert Lea MN 56007 800 373 8206 www edwardsironworkers com S EDWARDS ...

Страница 15: ...Operations Manual Serial Number 07 2018 Original Instructions HAT1000 3 EDWARDS ...

Страница 16: ...ources Powering with an Edwards Ironworker Powering with an Edwards Porta Power 6 Operations Diagram 7 Component Base Operations Tilting Head Frame Operation Base Operation 8 Die Set Diagram 9 Die Set Operations 10 Head Frame Diagram 1 1 Protractor Auto Stop Control Protractor Auto Stop Control 12 Bending Loading Material Lubrication Bending 13 Troubleshooting Operations Manual Table of Contents ...

Страница 17: ...ulic components are subject to their manufacturer s warranty Edwards Manufacturing Company will within thirty 30 days of date of original purchase proof of purchase required replace F O B the factory any punches dies and or shear blades which are defective in materials or workmanship Thiswarrantydoesnotapplytomachinesand orcomponents which have been altered changed or modified in any way or subjec...

Страница 18: ...achine unattended Turn machinery OFF be fore walking away This machine is manufactured for use by able bodied and able minded operators only Never operate machinery when tired or under the influ ence of drugs or alcohol Do not resell relocate or export to a destination other than to the original point of sale Edwards has designed this machine to meet the stan dards of the original receiving countr...

Страница 19: ...een designed and installed where possible to protect personnel from moving parts that can pinch cut and crush If it is necessary to remove guarding when servicing the Bender immediately replace guards after service and prior to power being restored to the machinery Refer to Manuals For safe installation operation and maintenance of the machine read Installation Manual Safety Instructions Manual Op...

Страница 20: ...ings have a detent ball setting that must be aligned to couple and uncouple hoses Remove the safety cap at the push button port Attach the Bend er hand control male mil spec control cable to the female mil spec accessory control port at your Ironworkers Hydraulic Acces sory package Attach the yellow M12 limit switch cable to the limit switch port of the ironworker With all Ironworker and Bender st...

Страница 21: ...mit switch port of the Porta Power With all Ironworker and Bender stations clear of hands tools tool ing material or debris power up the Porta Power by depressing the green button on the starter box With the power on your Bender is in a neutral position Test the Bender operation by depressing the OUT control button Once depressed the cylinder will extend Releasing pressure on the OUT con trol butt...

Страница 22: ...6 10 Ton Tube Pipe Bender Operations Diagram Auto Stop Control Tooling Tray Bender Base Protractor 0 90 Stop Adjustment Die Storage Hydraulic Hoses Autostop Cable 10 Ton Hydraulic Cylinder ...

Страница 23: ...aution To rotate the head frame release the hand screw on the top side of the rotational sleeve rotate the head frame slowly utilizing both hands as a cradle at the top die end of the head frame to the desired 0 or 90 degree location Secure the hand screw in the bender final working position Base Operation The heavy duty formed steel plate design is balanced like a tripod and rolls on 3 wheels The...

Страница 24: ... Forming Die Die Set Diagram Drive Holes Saddle Pin Saddle Strap Saddle Bolt Degree Pointer Acorn Nut Fine Adjustment Bolt Wiper Mounting Bolts 2 Wiper Blades 2 Wiper Mounting Block Adjustment Set Screw ...

Страница 25: ...the head frame in its horizontal position carefully load the forming die assembly into the head frame using the 1 1 4 diameter hardened pin Make sure to load with the die identification specifications visible or the die will be installed backwards Install the wiper assembly in the head frame by securing the assembly with the 1 1 4 diameter hardened pin between the top and bottom sections of the he...

Страница 26: ...10 Head Frame Diagram 7 8 Short Hardened Pin 7 8 Long Hardened Pin Inner Head Frames 2 Outer Head Frames 2 10 Ton Cylinder Yoke Assembly 1 1 4 Hardened Pins 2 ...

Страница 27: ... continue operation Auto Stop Control The Auto Stop Control is a bending aid that once your bend is set up to your satisfaction can be adjusted to reproduce that bend in successive sections of material This tool is ideally suited for light manufacturing where repeatability of bent product is desired If fine adjustment of the Auto Stop Control is desired rotate the shoulder bolt clockwise or counte...

Страница 28: ...hrough the bottom inner head frame Engage the material with the die set by activating the OUT button on the hand held controller Advancing the die against the material will extend the hydraulic cylinder and push the inner frames of the head frame away from the outer frames This initial movement will snug the die and material together eliminating the slack in the assembly Depress the OUT button aga...

Страница 29: ...e Mil Spec control port Note Auto Cut port will NOT power the bender accessory Drive pins tight Check alignment of head frame assembly bolts Loosen head frame assembly bolts 4 Reset drive pins in head frame and die assembly Re tighten head frame assembly bolts Scratching of material Check alignment of material to wiper and forming die Check for matched proper die set Check for adequate lubrication...

Страница 30: ...1107 Sykes St Albert Lea MN 56007 800 373 8206 www edwardsironworkers com S EDWARDS ...

Страница 31: ...Maintenance Manual 07 2018 Original Instructions HAT1000 4 EDWARDS ...

Страница 32: ...of each manual thoroughly Keep all manuals close to the machine to allow for easy reference when necessary Provide operators with sufficient training and education in the basic functions of the machine prior to machine operation Do not allow for operation of the machine by unqualified personnel Edwards Manufacturing Company is not liable for accidents arising from unskilled untrained operation Do ...

Страница 33: ...hazard always wear personal protective equipment when servicing maintaining the Ironworker Do Not Operate With Guard Removed Physical barriers and guards have been designed and installed to protect maintenance personnel from moving parts that can pinch cut and crush If it is necessary to remove guarding when servicing the Ironworker immediately replace guards after service and prior to power being...

Страница 34: ...e Your Edwards Tube Pipe Bender will benefit from reasonable care and periodic maintenance Reasonable care includes daily visual observation as well as general maintenance procedures at daily and weekly intervals by operator maintenance person nel Perform inspections and maintenance of the electrical hydraulic and mechanical systems of the Edwards 10 Ton Tube Pipe Bender and its connection to the ...

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