40
Sequence Of Operation Diagnostics
Follow sequence using the diagnostic indicator lamps on Integrated Boiler Control (IBC).
See “Controls And Accessories”
on page 34 for normal sequence of operation. Detailed sequence of operation containing potential faults can be found in
service hints section.
SEQUENCE OF OPERATION
DIAGNOSTIC
INDICATOR LAMPS
(1) Lamp A is illuminated, indicating integrated control is receiving 24 volts and is in
standby waiting for thermostat call for heat.
(2) Thermostat calls for heat, energizing system circulator.
(3) Integrated boiler control performs self check of internal circuitry, approximately
two seconds, energizing draft inducer.
A.
B.
C.
D.
E.
(4) Draft inducer comes up to speed and establishes combustion air
fl
ow, causing
normally open differential pressure air proving switch contacts to close. When
combustion air
fl
ow is proved, Lamp B illuminates indicating 15 second pre-
purge cycle has begun.
A.
B.
C.
D.
E.
(5) After pre-purge completion, Lamp B is extinguished and Lamp C is illuminated,
indicating power is being delivered to hot surface igniter for 20 second igniter
warm-up period. Observe bright yellow-orange glow of hot surface igniter
through observation port on boiler.
A.
B.
C.
D.
E.
(6) After igniter warm-up period, integrated boiler control energizes gas valve,
initiating 6 second trial for ignition mode, indicated by illumination of Lamp
D. Lamp C extinguishes after 2 second delay. Integrated boiler control stops
sending power to hot surface igniter.
A.
B.
C.
D.
E.
(7) Low level illumination of Lamp E indicates initiation of
fl
ame proving. During
last 2 seconds of trial for ignition mode, main burner
fl
ame is proven by
fl
ame
recti
fi
cation through hot surface igniter, providing
fl
ame signal is relayed to
integrated boiler control, fully illuminating Lamp E.
A.
B.
C.
D.
E.
(8) Thermostat ends its call for heat. Integrated boiler control de-energizes gas
valve and system circulator. Lamp D is extinguished while unit enters 30
second post purge mode, indicated by illumination of Lamp B. Lamp E will
remains illuminated as remainder of gas in blower is burned off (approximately
2 seconds). During post purge blower remains powered and clears out any
residual products of combustion.
A.
B.
C.
D.
E.
(9) After post purge mode draft inducer is de-energized. Unit goes into standby
mode until next call for heat from thermostat.
A.
B.
C.
D.
E.
NOTE:
First one or two cold starts may be rough due to gas line not being completely purged of air,
causing low
fi
ring rate and high excess air levels.
A - Power, B - Purge, C - Igniter, D - Valve, E - Flame
DETAILED SEQUENCE OF OPERATION
Содержание Dunkirk 4 Series
Страница 12: ...12 NEAR BOILER PIPING Figure 2 Single Zone Boiler Piping SAFETY RELIEF VALVE SEE PAGE 18 FOR REQUIREMENTS ...
Страница 15: ...15 NEAR BOILER PIPING Figure 5 Primary Secondary Piping With Circulators And Domestic Hot Water ...
Страница 31: ...31 Figure 20 Field Wiring Connections ELECTRICAL WIRING SAFETY RELIEF VALVE SEE PAGE 18 FOR REQUIREMENTS ...
Страница 33: ...33 Figure 22 Ladder Diagram for Figure 22 ELECTRICAL WIRING ...
Страница 52: ...52 Troubleshooting Chart 1 TROUBLESHOOTING ...
Страница 53: ...53 Troubleshooting Chart 2 TROUBLESHOOTING ...
Страница 63: ...NOTES ...
Страница 64: ...DUNKIRK BOILERS 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com ...