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between  such  safety  valve  and  the  atmosphere. 

Installation of the safety relief valve shall conform 

to ANSI/ASME Boiler and Pressure Vessel Code, 

Section IV. The manufacturer is not responsible for 

any water damage.

SUPPLY AND RETURN LINES

The packaged boiler unit is set up to receive 1¼” 

NPT  return piping from the rear of the unit with an 

option for left or right return connections. 1¼” NPT 

supply piping exits the boiler jacket at the top of the 

unit.

NOTE:

 Circulator pump and isolation valves are furnished 

within a carton inside the boiler cabinet and can be installed 
at the installer preferred location.

CONDENSATE DRAIN PIPING

The condensate trap is integral to the boiler.

Provide  ½”  pipe  and  fittings  for  PVC  condensate 

drain  line.  Condensate  drain  line  to  be  pitched 

down to floor drain at a minimum of ¼” per foot.

The  ½”  diameter  schedule  40  PVC  condensate 

drain piping and pipe fittings must conform to ANSI 

standards and ASTM D1785. Schedule 40 PVC ce-

ment  and  primer  must  conform  to ASTM  D2564. 

In Canada, use CSA or ULC certified schedule 40 

PVC drain pipe and cement.

A condensate pump with a reservoir (not furnished) 

may be used to remove condensate to a drain line 

(sanitary  line)  above  boiler  if  a  floor  drain  is  not 

available or is inaccessible.

FILLING CONDENSATE TRAP WITH WATER

IMPORTANT: 

On initial start up the condensate 

trap must be manually filled with water.

The following are the steps required to initially fill 

the  condensate  trap  for  start  up,  these  steps  are 

only required at the initial start up or if maintenance 

requires draining of the condensate trap:

1. Pour about 1 cup of cold tap water into the 

vent drain line.

2. Excess water should go through the overflow 

and out through the condensate drain line. Ver-

ify proper operation of the drain line (or external 

condensate pump if used).

3. Reinstall the vent drain line.

CHILLED WATER PIPING

The boiler, when used in connection with a refrig-

eration system, must be installed so the chiller me-

dium is piped in parallel with the boiler with appro-

priate  valves  to  prevent  the  chilled  medium  from 

entering the boiler.

The boiler piping system of a hot water boiler con-

nected to heating coils located in air handling units 

where they may be exposed to refrigerated air cir-

culation must be equipped with flow control valves 

or other automatic means to prevent gravity circu-

lation of the boiler water during cooling cycle.

These boilers require a dedicated direct vent sys-

tem. All  air  for  combustion  is  taken  directly  from 

outdoors  through  the  combustion  air  intake  pipe. 

All  flue  products  are  discharged  to  the  outdoors 

through the vent pipe. Insulate lengths of combus-

tion pipe in unconditioned areas.

1. See Figures 1 through 5 for combustion air 

and vent pipe roof and sidewall termination (roof 

termination  is  preferred).  Combustion  air  and 

vent pipes must terminate together in same at-

mospheric pressure zone as shown. Construc-

tion through which vent and air intake pipes may 

be installed is a maximum 24” and a minimum 

¼” thickness.

VIII - COMBUSTION AIR AND VENT PIPE

CONNECTIONS AND TERMINATION

For  boilers  connected  to  gas  vents  or  chimneys, 

vent installations shall be in accordance with Part 

7, Venting of Equipment, of the National Fuel Gas 

Code,  ANSI  Z223.1-latest  revision,  CSA-B149.1 

and B149.2, and applicable provisions of the local 

building codes.

Provisions for combustion and ventilation air must 

be  in  accordance  with  Section  5.3, Air  For  Com-

bustion  and  Ventilation,  of  the  National  Fuel  Gas 

Code,  ANSI  Z223.1-latest  revision,  CSA-B149.1 

and  B149.2,  or  applicable  provisions  of  the  local 

building code.

Содержание Utica Boilers UB95M-200

Страница 1: ...LLATION MANUAL UB95M 200 GAS FIRED DIRECT VENT MODULATING HOT WATER BOILER UTICA BOILERS PO Box 4729 Utica NY 13504 4729 www uticaboilers com An ISO 9001 2000 Certi ed Company P N 240006103U Rev 1 1 0...

Страница 2: ......

Страница 3: ...rage than simi larly sized cast iron boilers which results in higher ef ciency The heating system water absorbs large amounts of heat from the cast aluminum heat ex changer cooling the ue gases and ca...

Страница 4: ...line for leaks 4 Be certain gas input rate is correct Over ring may result in early failure of the boiler components This may cause dangerous operation Under ring may result in too much air for the pr...

Страница 5: ...after subtracting the losses up the stack Most of this heat is available to heat water A small portion is heat loss from the jacket and surfaces of the boiler and it is assumed that this heat stays in...

Страница 6: ...used to raise boiler LOCATING THE BOILER 1 Select a location which is level central to the pip ing systems served and as close to the vent and air intake terminals as possible 2 Accessibility clearan...

Страница 7: ...UM 12 MINIMUM This boiler requires a dedicated direct vent system In a direct vent system all air for combustion is taken directly from outside atmosphere and all ue products are discharged to outside...

Страница 8: ...gure 5 Concentric Vent Roof Installation CONDENSATE DRAIN REQUIREMENTS At the rear of the unit a PVC pipe nipple with NPT threads is provided for the attachment of the condensate drain line Attach the...

Страница 9: ...the most direct connections to the combustion air vent and system piping as possible Place crated boiler as close to selected location as possible and uncrate boiler The uncrated boiler may be moved...

Страница 10: ...essure system design temperature and system water content Boiler contains 2 6 gallons US Size expansion tank accordingly Consult expansion tank manufac turer for proper sizing information Connect prop...

Страница 11: ...through the condensate drain line Ver ify proper operation of the drain line or external condensate pump if used 3 Reinstall the vent drain line CHILLED WATER PIPING The boiler when used in connection...

Страница 12: ...y air opening into any building The bottom of the vent shall be located at least 12 above grade Termination of the vent shall be not less than 7 above an adja cent public walkway The vent terminal sha...

Страница 13: ...er of a properly made joint 10 Handle pipe joint carefully until cement sets 11 Support combustion air and vent piping a minimum of every 5 using pre formed metal hanging straps Support combustion air...

Страница 14: ...S CONNECTION Figure 9 Gas Piping 2 Use pipe joint compound suitable for lique ed petroleum gas on male threads only 3 Use ground joint unions 4 Install a sediment trap upstream of gas con trols 5 Use...

Страница 15: ...s DHW T1 and DHW T2 X ELECTRICAL WIRING IMPORTANT Wiring diagrams for the Gas Fired Direct Vent Modulating Hot Water Boiler can be found in Section XIII of this manual WARNING For your safety turn off...

Страница 16: ...te with the modulating boiler control MODULATING BLOWER The modulating blower provides a means of intro ducing the gas air mixture through the burner and into the combustion chamber where combustion c...

Страница 17: ...d may be set anywhere between 100 F and 200 F with the maximum high limit setpoint not exceeding 200 F The eld high limit setpoint ad justment for each installation depends on heating system requireme...

Страница 18: ...application the boiler must be installed so that proper pitch of piping to the external conden sate reservoir sump can be accomplished Use wood frame or blocks to raise boiler as required for proper...

Страница 19: ...e leakage or deterioration contact a quali ed service agency to clean re pair or replace it immediately 5 Check air vent s for leakage 6 Where low water cut offs are used a periodic inspection of the...

Страница 20: ...inside the burner Any foreign matter should be removed by blowing with compressed air or vacuuming Reinstall burner and gaskets and position blower adapter assembly over studs In stall ve nuts but do...

Страница 21: ...21 XIII BOILER WIRE DIAGRAM...

Страница 22: ...22 XIV PIPING AND WIRING APPENDIX SINGLE ZONE SYSTEM WITH DOMESTIC HOT WATER PRIORITY...

Страница 23: ...23 XIV PIPING AND WIRING APPENDIX SINGLE ZONE SYSTEM WITH DOMESTIC HOT WATER PRIORITY...

Страница 24: ...24 XIV PIPING AND WIRING APPENDIX MULTIZONE PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH ZONE VALVE...

Страница 25: ...25 XIV PIPING AND WIRING APPENDIX MULTIZONE PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH ZONE VALVE...

Страница 26: ...26 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH CIRCULATOR...

Страница 27: ...27 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH CIRCULATOR...

Страница 28: ...28 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH CIRCULATORS AND DOMESTIC HOT WATER PRIORITY...

Страница 29: ...29 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH CIRCULATORS AND DOMESTIC HOT WATER PRIORITY...

Страница 30: ...30 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY PIPING WITH CIRCULATORS AND DOMESTIC HOT WATER...

Страница 31: ...31 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY WIRING WITH CIRCULATORS AND DOMESTIC HOT WATER...

Страница 32: ...32 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY MULTIZONE SYSTEM PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH ZONE VALVE...

Страница 33: ...33 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY MULTIZONE SYSTEM WIRING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH ZONE VALVE...

Страница 34: ...34 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH CIRCULATOR...

Страница 35: ...35 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY WIRING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH CIRCULATOR...

Страница 36: ...36 XIV PIPING AND WIRING APPENDIX BYPASS PIPING AUTOMATIC MIXING VALVE...

Страница 37: ...37 BYPASS PIPING FIXED LOW TEMP ONLY XIV PIPING AND WIRING APPENDIX...

Страница 38: ...38 XIV PIPING AND WIRING APPENDIX BYPASS PIPING 4 WAY VALVE OPTION WITH CIRCULATOR ON SUPPLY...

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