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VII - NEAR BOILER PIPING

CAUTION

Copper supply and return piping must NOT be 

installed directly into aluminum boiler section 

castings due to galvanic corrosion between 

dissimilar  metals.  Iron  or  steel  bushings  or 

pipe nipples should be used between copper 

system piping and boiler to make final con-

nection  to  boiler. Also,  the  use  of  dielectric 

unions is acceptable. The packaged boiler is 

furnished  with  iron  piping  where  necessary 

for the supply and return connections.

When  the  installation  of  the  boiler  is  for  a  new 

heating system, first install all of the radiation units 

(panels,  radiators,  baseboard,  or  tubing)  and  the 

supply and return mains. After all heating system 

piping and components have been installed, make 

final connection of the system piping to the boiler.

A  hot  water  boiler  installed  above  radiation  level 

must be equipped with a low water cut off device. 

A  periodic  inspection  is  necessary,  as  is  flushing 

of float type devices, per low water cut off manu-

facturers specific instructions. This boiler is factory 

equipped with a manual reset probe-type low water 

cut off.

EXPANSION TANK AND MAKE-UP WATER

CAUTION

Non-potable  water  only  piped  directly  to 

boiler.

Determine  required  system  fill  pressure,  system 

design  temperature,  and  system  water  content. 

Boiler  contains  2.6  gallons  (US).  Size  expansion 

tank accordingly. Consult expansion tank manufac-

turer for proper sizing information. Connect prop-

erly sized expansion tank (not furnished) as shown 

in Figure 6 for diaphragm type expansion tank. For 

diaphragm  type  expansion  tanks,  adjust  the  tank 

air pressure to match the system fill pressure. In-

stall  air  vent  (furnished)  as  shown  for  diaphragm 

type expansion tank system only. Install make-up 

water connections as shown and per local codes. 

If  a  pressure  reducing  valve  is  used,  adjust  to 

match  the  system  fill  pressure.  In  connecting  the 

cold make-up water supply to the boiler, make sure 

that clean water supply is available. When the wa-

ter supply is from a well or pump, a sand strainer 

should be installed at the pump.

PRESSURE RELIEF VALVE /

TEMPERATURE PRESSURE GAUGE

The  boiler  is  furnished  with  a  relief  valve  in  the 

boiler parts bag. Provide ¾” piping from the sup-

plied  relief  valve  to  a  local  floor  drain,  but  leave 

an air gap between piping and drain. No shutoff of 

any description shall be placed between safety re-

lief valve and the boiler, or on the discharge pipes 

IMPORTANT: 

For piping examples using the Gas-Fired Direct Vent Modulating Hot Water Boiler, 

see the 

Piping Appendix

 in Section XIV of this manual.

Figure 6 - Diaphragm Type

Expansion Tank Piping

Figure 7 - Relief Valve Discharge Piping

Содержание Utica Boilers UB95M-200

Страница 1: ...LLATION MANUAL UB95M 200 GAS FIRED DIRECT VENT MODULATING HOT WATER BOILER UTICA BOILERS PO Box 4729 Utica NY 13504 4729 www uticaboilers com An ISO 9001 2000 Certi ed Company P N 240006103U Rev 1 1 0...

Страница 2: ......

Страница 3: ...rage than simi larly sized cast iron boilers which results in higher ef ciency The heating system water absorbs large amounts of heat from the cast aluminum heat ex changer cooling the ue gases and ca...

Страница 4: ...line for leaks 4 Be certain gas input rate is correct Over ring may result in early failure of the boiler components This may cause dangerous operation Under ring may result in too much air for the pr...

Страница 5: ...after subtracting the losses up the stack Most of this heat is available to heat water A small portion is heat loss from the jacket and surfaces of the boiler and it is assumed that this heat stays in...

Страница 6: ...used to raise boiler LOCATING THE BOILER 1 Select a location which is level central to the pip ing systems served and as close to the vent and air intake terminals as possible 2 Accessibility clearan...

Страница 7: ...UM 12 MINIMUM This boiler requires a dedicated direct vent system In a direct vent system all air for combustion is taken directly from outside atmosphere and all ue products are discharged to outside...

Страница 8: ...gure 5 Concentric Vent Roof Installation CONDENSATE DRAIN REQUIREMENTS At the rear of the unit a PVC pipe nipple with NPT threads is provided for the attachment of the condensate drain line Attach the...

Страница 9: ...the most direct connections to the combustion air vent and system piping as possible Place crated boiler as close to selected location as possible and uncrate boiler The uncrated boiler may be moved...

Страница 10: ...essure system design temperature and system water content Boiler contains 2 6 gallons US Size expansion tank accordingly Consult expansion tank manufac turer for proper sizing information Connect prop...

Страница 11: ...through the condensate drain line Ver ify proper operation of the drain line or external condensate pump if used 3 Reinstall the vent drain line CHILLED WATER PIPING The boiler when used in connection...

Страница 12: ...y air opening into any building The bottom of the vent shall be located at least 12 above grade Termination of the vent shall be not less than 7 above an adja cent public walkway The vent terminal sha...

Страница 13: ...er of a properly made joint 10 Handle pipe joint carefully until cement sets 11 Support combustion air and vent piping a minimum of every 5 using pre formed metal hanging straps Support combustion air...

Страница 14: ...S CONNECTION Figure 9 Gas Piping 2 Use pipe joint compound suitable for lique ed petroleum gas on male threads only 3 Use ground joint unions 4 Install a sediment trap upstream of gas con trols 5 Use...

Страница 15: ...s DHW T1 and DHW T2 X ELECTRICAL WIRING IMPORTANT Wiring diagrams for the Gas Fired Direct Vent Modulating Hot Water Boiler can be found in Section XIII of this manual WARNING For your safety turn off...

Страница 16: ...te with the modulating boiler control MODULATING BLOWER The modulating blower provides a means of intro ducing the gas air mixture through the burner and into the combustion chamber where combustion c...

Страница 17: ...d may be set anywhere between 100 F and 200 F with the maximum high limit setpoint not exceeding 200 F The eld high limit setpoint ad justment for each installation depends on heating system requireme...

Страница 18: ...application the boiler must be installed so that proper pitch of piping to the external conden sate reservoir sump can be accomplished Use wood frame or blocks to raise boiler as required for proper...

Страница 19: ...e leakage or deterioration contact a quali ed service agency to clean re pair or replace it immediately 5 Check air vent s for leakage 6 Where low water cut offs are used a periodic inspection of the...

Страница 20: ...inside the burner Any foreign matter should be removed by blowing with compressed air or vacuuming Reinstall burner and gaskets and position blower adapter assembly over studs In stall ve nuts but do...

Страница 21: ...21 XIII BOILER WIRE DIAGRAM...

Страница 22: ...22 XIV PIPING AND WIRING APPENDIX SINGLE ZONE SYSTEM WITH DOMESTIC HOT WATER PRIORITY...

Страница 23: ...23 XIV PIPING AND WIRING APPENDIX SINGLE ZONE SYSTEM WITH DOMESTIC HOT WATER PRIORITY...

Страница 24: ...24 XIV PIPING AND WIRING APPENDIX MULTIZONE PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH ZONE VALVE...

Страница 25: ...25 XIV PIPING AND WIRING APPENDIX MULTIZONE PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH ZONE VALVE...

Страница 26: ...26 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH CIRCULATOR...

Страница 27: ...27 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH ZONE VALVES AND DOMESTIC HOT WATER PRIORITY WITH CIRCULATOR...

Страница 28: ...28 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH CIRCULATORS AND DOMESTIC HOT WATER PRIORITY...

Страница 29: ...29 XIV PIPING AND WIRING APPENDIX MULTIZONE SYSTEM WITH CIRCULATORS AND DOMESTIC HOT WATER PRIORITY...

Страница 30: ...30 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY PIPING WITH CIRCULATORS AND DOMESTIC HOT WATER...

Страница 31: ...31 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY WIRING WITH CIRCULATORS AND DOMESTIC HOT WATER...

Страница 32: ...32 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY MULTIZONE SYSTEM PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH ZONE VALVE...

Страница 33: ...33 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY MULTIZONE SYSTEM WIRING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH ZONE VALVE...

Страница 34: ...34 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY PIPING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH CIRCULATOR...

Страница 35: ...35 XIV PIPING AND WIRING APPENDIX PRIMARY SECONDARY WIRING WITH ZONE VALVES AND DOMESTIC HOT WATER WITH CIRCULATOR...

Страница 36: ...36 XIV PIPING AND WIRING APPENDIX BYPASS PIPING AUTOMATIC MIXING VALVE...

Страница 37: ...37 BYPASS PIPING FIXED LOW TEMP ONLY XIV PIPING AND WIRING APPENDIX...

Страница 38: ...38 XIV PIPING AND WIRING APPENDIX BYPASS PIPING 4 WAY VALVE OPTION WITH CIRCULATOR ON SUPPLY...

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