ECOSTAR ECO 300 Скачать руководство пользователя страница 22

 

 

06.11.2018 Rev. 08 

21 

 

8.

 

TROUBLESHOOTING 

 

Problem 

Cause 

Explanation-Suggestion 

Burner cannot be 

commissioned 

Heavy Oil or Gas is 

cut or does not come 

Heavy Oil or Gas valve might be closed. Open the 
valve.

 

 

Fuse failure 

  Check burner power supply. The fuse on the 
main panel or the fuse on the burner might be 

tripped. 

Relay failure 

 Reset the thermal relay. Check adjustment of the 

thermal relay according to the current in motor 

label. If the failure is not removed, replace the 

thermal relay. 

Boiler thermostat, 

pressure switch 

failure 

If there is a problem with the burner thermostats, 

pressure switches and steam tank this may be due 

to an unadjusted or faulty water level device; 

adjust it and if broken, replace it. 

Flame appears and goes 

into failure mode. 

Heavy Oil or Gas 

pressure error 

 

Circuit heavy oil or gas pressure might have 

dropped. 

Photocell failure 

Photocell may be faulty or contaminated. Remove 

and clean.. 

Program relay failure 

Replace it with a new one.  

Burner starts up, but fails 

after 10 seconds. 

Program relay failure 

Replace it with a new one.

 

 

Air pressure switch 

adjustment 

Air pressure switch might be adjusted to a high 

value. There may be dirt in the air pressure switch. 

Air pressure switch might be broken. 

 

 

Fan motor failure 

Check fan motor coils, motor contactor and outlet 

from program relay.  

Burner starts up, but fails 

after 30 seconds. 

Heavy Oil or Gas 

valve, heavy oil or 

gas pressure drop 

Heavy  Oil  or  Gas  valve  might  be  closed. 
Circuit  heavy  oil  or  gas  pressure  might  have 
dropped.  Check  Heavy  Oil  or  Gas  inlet 
manometer.

 

 

Ignition electrode 

failure 

Ignition electrodes might be misadjusted or 

ignition cables might have come out of their 

terminals. Adjust ignition electrodes with a 

distance of 3-5 mm. between them. 

Boiler cover is 

overheating. 

Sealing problem 

Ensure sealing between the boiler cover and 

burner. If required, use insulating material 

between the boiler connecting flange and boiler 

cover. 

Содержание ECO 300

Страница 1: ...ev 08 www ecostar com tr DUOBLOCK DUAL FUEL GAS HEAVY OIL BURNERS INSTALLATION OPERATING AND MAINTENANCE MANUAL MODULATING OPERATION ECO 250 ECO 300 ECO 350 ECO 400 ECO 450 ECO 500 ECO 600 ECO 700 ECO...

Страница 2: ...you encounter any issue that is not explained clearly in this manual or you could not understand please contact with our service department We thank you for choosing ECOSTAR brand Ecostar Dual Fuel Ga...

Страница 3: ...r Dimensions 10 5 INSTALLATION 11 5 1 Burner Installation Picture 11 6 COMMISSIONING 12 6 1 General Controls 12 6 2 Combustion Adjustment 13 6 3 Air Pressure Switch Adjustment 16 6 4 Servomotor Adjust...

Страница 4: ...ectrical voltage Product handling information PF Impulse connection detecting combustion chamber pressure PL Impulse connection detecting combustion air pressure PBR Impulse connection detecting burne...

Страница 5: ...epairs concerned with safety elements should be carried out only by the manufacturing company The device should never be used by children mentally handicapped and inexperienced persons Children must n...

Страница 6: ...mper connections must be checked to ensure that they are free running in spite of immobility and oil freezing In case of two piece flame tubes of ECO 450 and upper combined burner models being demount...

Страница 7: ...roduct in its original packaging until the installation stage Incorrect and poor electrical connections Failures due to incorrect voltage applications frequent repetition of voltage fluctuations Any d...

Страница 8: ...d burner pressure ranges 3 1 Purpose of Use and Work Limits of Burners This product works at any load value equivalent to its max capacity or covered by its capacity range In hot water and steam boile...

Страница 9: ...06 11 2018 Rev 08 8 Temperature change of fuel used in ECOSTAR Dual Fuel Gas Heavy Oil burners dependent on viscosity...

Страница 10: ...509 1 1290 2 ECO 500 1 16 2 13 900 000 1684 8 1440 4 ECO 500 2 17 8 15 300 000 1854 5 1585 5 ECO 500 3 19 4 16 650 000 2018 2 1725 4 ECO 600 1 20 8 17 900 000 2169 7 1854 9 ECO 600 2 23 4 20 150 000 2...

Страница 11: ...06 11 2018 Rev 08 10 4 2 Burner Dimensions...

Страница 12: ...use the installation materials supplied with the burner Make sure that there are no gaps between the flange and boiler cover and ensure a full sealing by a gasket Make sure that when installing burne...

Страница 13: ...and combustion will occur Flame control system will start to flame control In modulating burner the burner goes into max capacity according to the signal from the modulating control unit When the boil...

Страница 14: ...13 6 2 Combustion Adjustment Photocell Check the photocell weekly Clean the dust or fume stains on the glass of photocell by a dry cloth QRA10 QRA2 Pilot Ignition System Pilot gas burner inlet pressu...

Страница 15: ...2018 Rev 08 14 HA D Nozzle 32 HA D is a needle closed lance with return line Shut down needle 4 make press to nozzle plate 6 through a spiral on pushing piston Shut down needle is opened by pneumatic...

Страница 16: ...06 11 2018 Rev 08 15 HA D Nozzle Hydraulic Diagram...

Страница 17: ...er will decrease and burner consumption will also decrease since nozzle pressure decreases 5 When the adjustment is completed make sure that the adjustment you have made is permanent by tightening the...

Страница 18: ...d CO 100 mg kWh 3 O2 5 NOx 170 mg kWh Excess air ratio 1 2 1 3 In emission measurements the following values are accepted as reference according to TS EN 267 standard CO 110 mg kWh 3 O2 5 NOx 250 mg k...

Страница 19: ...nlet manometer valve 8 Multi block safety and operation solenoids 5 Regulator 8 Multi block safety and operation solenoids 5 Regulator 10 max gas pressure switch 6 Outlet manometer valve 9 Sealing Con...

Страница 20: ...ent possible faults After completion of maintenance and adjustment processes make sure to perform a combustion analysis Clean the filters on the fuel line to the burner Clean fuel nozzle of the burner...

Страница 21: ...of electric motor Make surface cleaning of ignition electrodes and porcelains Replace cracked or broken porcelains Clean air fan and clamps Check the operating function Check cleanliness of the nozzl...

Страница 22: ...tocell may be faulty or contaminated Remove and clean Program relay failure Replace it with a new one Burner starts up but fails after 10 seconds Program relay failure Replace it with a new one Air pr...

Страница 23: ...06 11 2018 Rev 08 22 9 PERIODICAL FLUE GAS MEASUREMENT REPORT Fuel Consumption kg h Fuel Consumption m3 h CO ppm O2 CO2 ppm NOX ppm Yield Flue Temp C Date Signature...

Страница 24: ...T RK YE Tel 90 216 442 93 00 Fax 90 216 370 45 03 Factory Contact Details T rkg c OSB B lent Ecevit Bulvar No 11 ORLU TEK RDA T RK YE Tel 90 282 685 44 80 81 Fax 90 282 685 42 09 Also you can contact...

Страница 25: ...06 11 2018 Rev 08 24 11 NOTES Please record and forward your measurements and observations to us www ecostar com tr...

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