Ecom J2KN Скачать руководство пользователя страница 13

 

 
 

Section 4 

Basic Stack Sampling 

 

Performing an Emission Test

 

Allow the analyzer to complete the 3-minute Auto Zero / Span procedure prior to beginning the emission test. 
Insert the probe into the designated sampling port in the stack and allow the analyzer to draw the gas sample 
for a minimum of 3 minutes to allow the readings to stabilize and the sensors to respond fully to the gas 
concentration.  

 

Please note: The entire operational procedure for performing the emission test is dependent on the 
application and the objective of the emission testing. For service and maintenance applications, setting the 
instrument up properly and allowing the analyzer’s reading to stabilize prior to making adjustments to the 
combustion source may be sufficient. For regulatory compliance testing, please contact your local Air Quality 
Board or similar agency to determine if specific test protocols are to be followed.

 

Verification of the portable 

analyzer for calibration, drift, span, interference, and other parameters, before and after an emissions 
compliance test may be required by the local regulatory agency.  You can ensure accurate and repeatable 
results by following an established protocol.  Check with the agency for any existing protocols they may 
prefer or acknowledge. 
 ECOM America Ltd. can help you obtain acceptable protocols for your area, if required. 

 

Additional Notes: 
Variances in the analyzer’s core temperature may affect the reading and accuracy of electrochemical 
sensors. Care should be taken to insure that the core temperature of the analyzer not vary by more than 15 
degrees F in either direction over the testing time. It is best to allow the analyzer to acclimate to ambient 
temperatures prior to start-up. 
 
Turning the Instrument Off 
When turning the instrument off, remove the probe from the stack and allow the pump to draw fresh air 
through the sample line for a few minutes. Allow the CO, NO, NO2, etc. readings to return to below 15 ppm 
and O

2

 to rise above 20.0% before switching the ECOM J2KN off. 

 

Upon being switched off, the instrument will automatically start a purging cycle that continues until the gas 
values drop to zero, a process that prevents the instrument from being stored with gas in the line. The 
condensate pump will run and empty any moisture that may have collected in the water trap bowl. 

 

Disconnect the sample line and thermocouple connections and carefully store them in a suitable storage 
compartment. 

 

If the instrument is to be stored in excess of 1 month, it should be fully charged before storage and charged 
again for approximately 24 hours prior to usage. 

 
 

 
 

 

 
 
 
 

Содержание J2KN

Страница 1: ...J2KN Operation Manual ECOM America 1628 Oakbrook Drive Gainesville Georgia 30507 Tel 770 532 3280 Fax 770 532 3620 info ecomusa com www ecomusa com Table of Contents ...

Страница 2: ... 5 Normal Measurement Mode 2 6 Contrast 2 7 Backlight 2 8 CO Bypass 2 9 Printing 2 10 Draft Pressure Measurement 2 11 Soot Oil Trace Test 2 12 Adjustments 2 13 Control 2 14 Internal Section 3 Calibration Procedure Section 4 Performing an Emission Test Section 5 5 1 Datalogging using the SDMM Card 5 2 Advanced DAS using the Data Interface Box Section 6 6 1 Technical Notes ...

Страница 3: ...s qualified personnel to collect accurate emissions data for a variety of purposes i e the servicing and maintenance of combustion sources and environmental compliance Designed as a portable analyzer for semi continuous operation only the ECOM J2KN is not recommended for continuous gas emission measurement Upon receipt of your instrument you should find the following components and accessory items...

Страница 4: ...lfur Dioxide Temp Temperature EFF Eta Combustion Efficiency Batt Battery T Room Room Temperature T Gas Flue Gas Temperature Losses Heat loss percentage Lambda Excess Air i w g Inches of water gauge pressure v Percent by Volume ppm Parts Per Million mg Milligrams mv Millivolt V Volts CO2 Max Maximum CO2 Value NO voltage Signal indicating that the battery voltage on the NO sensor is low O2 sensor xx...

Страница 5: ... secured to the side panel Check the tubing connection on the bottom of the water trap bowl for cracks or tears and be sure the top filter cap is secure Making the Connections Using the standard sample line and pistol grip probe The sample line consists of a 15 foot 3 chamber hose with connectors on each end The connectors are sized to fit only in the correct receiver Connect one end of the sample...

Страница 6: ... or Water Trap Connections are not made an error message will appear on the screen indicating the source of the error 2 2 Fuel Selection There are 13 pre programmed fuel selections in the ECOM J2KN These will include Natural Gas Diesel Oil Propane Butane Fuel Oil 2 4 and 6 Coal Wood at varying moisture contents and others During the Auto Zero Span procedure you may enter the type of fuel being bur...

Страница 7: ...strument begins its automatic Zero Span procedure The analyzer should be in fresh air during this period During this process the Oxygen sensor is automatically calibrated to ambient air 20 9 while the other sensors are zeroed and checked for proper signal outputs The ECOM J2KN will count down from 60 seconds to complete the Auto Zero Auto Span warm up period For best results allow the analyzer to ...

Страница 8: ...utomatic manual CO Bypass to protect the CO sensor from over range conditions When levels exceed the programmed CO limit an automatic CO bypass activates a small purge pump to divert the gas and purge the CO sensor This function can be activated manually if needed by pressing the F3 key The display will show for the CO value when the Bypass pump is activated Once the CO concentration drops below 5...

Страница 9: ...abilize and show the exact value for draft in inches of water from 0 to 40 00 inches Press the key to store the draft reading then press to return to the main menu select Gas Measurement then OK To return to gas measurement function The Draft reading is now stored in memory and will be printed on the next print out 2 11 Soot Oil Trace Test To begin the Soot measurement press the key to main menu S...

Страница 10: ...ass concentration per volume mg kWh mass per unit of power O2 correctable mg MJ mass per unit of heat O2 correctable FOR CALCULATION OF PPM VALUES CORRECTED TO SPECIFIC OXYGEN CONCENTRATIONS SELECT THE FOLLWING SCREEN Ref O2 Calculation of gas concentration using reference oxygen Activating Ref O2 will correct toxic gas values CO NO NO2 to a theoretical O2 level i e 3 on boilers 15 on reciprocatin...

Страница 11: ...icable to units sold in N America Re Load function Activates battery recharge for the NiMH batteries in the Remote display See more detail on this feature in Section 6 Technical Notes Key Beep user can activate or de activate the audible beep when keys are pressed Probe heating the pistol grip probe has a heating element near the soot test groove to that eliminates moisture during the soot test Th...

Страница 12: ... lest 6 0 volts If battery reads anything less that 6 0 VDC consider replacing battery in near future Analyzer shuts off when battery reaches 5 5 VDC 2 Swipe calibration magnet over the area near the ON OFF switch on the remote display located on bottom left corner of the keypad The calibration screen should appear on display 3 Using the up or down arrows on keypad scroll cursor to the sensor that...

Страница 13: ...h the agency for any existing protocols they may prefer or acknowledge ECOM America Ltd can help you obtain acceptable protocols for your area if required Additional Notes Variances in the analyzer s core temperature may affect the reading and accuracy of electrochemical sensors Care should be taken to insure that the core temperature of the analyzer not vary by more than 15 degrees F in either di...

Страница 14: ... with message that MM card is compatible From the Main Menu Screen scroll to Adjustments then select Internal then select datalogger Use keypad on the remote to enter the frequency of data collection between 1 second and 255 seconds Press OK Center button Press Menu button bottom left on keypad 2 times to return to Main Menu Screen Select Data processing press OK Select datalogger press OK The scr...

Страница 15: ...n C or F Exhaust Gas temperature w probe N T Air in C or F Ambient Air temperature at instrument O Draft in H2O 0 0 40 0 inches water gage P CO2 in vol 0 0 25 0 Q Efficiency in 0 0 100 0 R Losses in 0 0 100 0 S Excess air Lambda 1 00 0 00 excess air 1 20 20 excess air T Dew point in C or F U Poisoning index V O2 gas channel check in vol 0 0 21 0 W CO gas channel check in ppm related to 0 0 vol O2 ...

Страница 16: ...ete the 3 minute auto zero 2 Using one of the cables connect the J2K base module port to the base module port on the back of the interface box 3 Using the other cable connect the J2K Remote Control port to the remote control port on the back of the data interface box 4 Connect the USB cable to the Data Interface Box and to the PC 5 Connect the AC power adapter to the Data Interface Box and move sw...

Страница 17: ... activated when the charge drops below 6 V At 5 8 V the analyzer will not operate on the batteries but can be powered by AC power The low battery warning in the remote unit is activated when the charge drops below 4 V At 3 8 V the remote will not operate on the batteries and must be recharged in the base However it will operate in the base unit cradle while it is re charging The control module of ...

Страница 18: ...cts inside the water trap bowl The J2K s high capacity internal pump flows the sample gas at a rate which does not allow sufficient contact time of the gas with the condensate eliminating any absorption or wash out of the NO2 or SO2 gas At the cooler outlet the gas has a temperature of about 5 C with a relative humidity of 50 corresponding to what is considered a dry gas sample Filter Maintenance ...

Страница 19: ...reen If there is interruption of the radio signal an error message is displayed Move closer to the base unit to re establish communication If this is not possible a RJ45 cable can be used Connection between socket DATA on control unit and socket DATA on base module If the base unit is switched off with the remote control still powered the display will show an error message to place the remote cont...

Страница 20: ...gas stream To store the value press the key Memory disk symbol to store the result in the intermediate memory To printout the values press F2 Oxygen check The same type of measurement can be made for only measuring Oxygen Access this screen by again pressing the UP or Down key A screen similar to the one below will be seen To store the value press the key Memory disk symbol to store the result in ...

Страница 21: ...y 3 x 1 5V NiMH recharged when cradled MISCELLANEOUS Pump Draw Flow rate 3 0 LPM Display 24 Character 8 line backlit display with adjustable contrast and zoom OPERATING TEMPERATURE Instrument 20 F to 122 F Probe 32 F to 1800 F Core temperature of the analyzer is monitored continuously Internal temperature compensation assures accurate sensor response over the range 32 to 110 F MEASURED PARAMETERS ...

Страница 22: ... Life 3 years Accuracy 2 of reading Resolution 1 ppm NITRIC OXIDE NO Low NOx Range 0 300 ppm Sensor Type Electrochemical Sensor Life 3 years Accuracy 2 of reading Resolution 0 1 ppm NITROGEN DIOXIDE NO2 Low NOx Range 0 50 ppm Sensor Type Electrochemical Sensor Life 3 years Accuracy 2 of reading Resolution 0 1 ppm SULFUR DIOXIDE SO2 Range 0 5000 ppm Sensor Type Electrochemical Sensor Life 3 years A...

Страница 23: ... 00 H2O Sensor Type Piezoresistive Electronic Sensor Sensor Life 10 years Accuracy 2 of Reading Resolution 0 01 H2O SMOKE MEASUREMENT Scale 0 9 spot method TIME DATE Time in hours minutes and seconds Date in day month and year Depends on usage and gas concentration When tested to 40 CFR Part 60 RAA test Calibrated prior to emission test ...

Страница 24: ...nts questions or unaddressed issues regarding your analyzer or the information contained in this manual please contact us at the numbers email below ECOM America Ltd 1628 Oakbrook Drive Gainesville Georgia 30507 USA Telephone 770 532 3280 Toll Free USA Canada 877 326 6411 Fax 770 532 3620 Email info ecomusa com URL www ecomusa com ...

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