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Eclipse ecoflex ECO-100, Руководство по эксплуатации и обслуживанию

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ECO-100 ELITE

 

VAPOR BLASTING SYSTEM

 

Operation, Maintenance Guide and Replacement Parts 

 

Содержание ecoflex ECO-100

Страница 1: ...Page 1 of 28 ECO 100 ELITE VAPOR BLASTING SYSTEM Operation Maintenance Guide and Replacement Parts ...

Страница 2: ...ief Function 13 Siphon Tube Water Connection 13 Siphoning from a Water Bucket 13 Siphoning from Holding Tank 13 Water Pump On Off Control 14 Using the Wash Down Feature 14 REFILLING THE ECO 100 15 EMPTYING THE VESSEL 15 Media Valve Drain Tube Procedure 15 SHUTTING DOWN 16 HANDWAY CLEAN OUT PROCEDURE 17 COMPRESSOR REQUIREMENTS 18 CONTROL PANEL DIAGRAM 19 REPLACEMENT PARTS 20 Water Pump Replacement ...

Страница 3: ...uipment This includes a properly fit tested and government approved respirator that is suitable for the collection of dust Dispose of all abrasive debris and all other substances according to local ordinances The vessel and other components of the equipment are under extreme pressures when being operated The vessel has an operating pressure of 150PSI Tighten all connections before operation Inspec...

Страница 4: ... drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the equipment see Manufacture s Data Report Always be aware that blast nozzle may have a recoil effect when activating trigger Do not use equipment without proper hose safety cables or hose safety clips Do not operate equipment on an unstable surface Do not leave equipment unattended without depressurizing all ai...

Страница 5: ...give you a general understanding of how the Abrasive Blaster functions All sections of this manual must be read and understood before operating the equipment Pot Pressure Control Button Blast Pressure Gauge Blast Pressure Regulator Air Supply Hose Connector Handway Assembly ...

Страница 6: ...re allowing for easy adjustments and changes on the fly Blast Pressure Regulator The regulator allows you to increase or decrease the vessel s blast pressure depending on the job need For most applications we recommend starting at a lower pressure and increasing slowly until appropriate pressure is determined Air Supply Hose Connector This inlet is where you connect your air supply from either an ...

Страница 7: ...damaged or worn it must be replaced before blasting WARNING Never use anAbrasive Blaster if any components are damaged or worn Damaged or worn parts must be replaced before use DANGER Never reach into the Pop up opening while filling the Abrasive Blaster It can close without warning causing severe injury or death WARNING ECO Flex ECO 100 Abrasive Blasters may not be used with abrasives containing ...

Страница 8: ...ter in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death Re tighten Handway Assembly After the Abrasive Blaster has been pressurized for the first time use a 1 wrench to tighten the nut on the Handway Assembly Tightening the nut on the Handway Assembly should also be done any time after the Handway has been removed for ma...

Страница 9: ...alve Make these connection color to color Black and Red poly lines For pneumatic control handle and control all pneumatic systems inside control panel Semi clear blue poly line Carries water up the side of blast to the Vapor Flex nozzle 4 Connect garden hose with house pressure water flow to garden hose connection if water is required for cleaning or blasting process dustless vapor blasting If wor...

Страница 10: ...Abrasive Blaster make sure the pressure control button is deactivated pushed in and the pressure vessel is in a depressurized state Abrasive is added by pouring it into the top of the Abrasive Blaster where it can flow around the Pop up and into the pressure vessel Only fill vessel with one bag of media at a time Do not overfill the Abrasive Blaster Do not allow foreign materials to enter the Abra...

Страница 11: ...e met turn on the compressed air source and activate the pressure control button pull out the button to activate After pressure control button is activated the plunger will raise and the ECO 100 will be under pressure The pressure gauge will show the previously set blast pressure Turn the pressure regulator knob counterclockwise to decrease pressure and turn clockwise to increase pressure Activate...

Страница 12: ...s during the surface preparation process If running water is not accessible or a rust inhibitor needs to be added to the water for steel surface preparation use the ECO 100 Water Pump The ECO 100 is fitted with a garden hose connection and requires a standard garden hose with house pressure water 60 80 PSI to carry the water to the tip of the Vapor Flex nozzle ...

Страница 13: ...th a siphon tube Connect the Siphon tube to the Siphon tube connection then place the siphon into a 5 gallon pail of water or connect it to a water holding tank sold separately After the siphon tube is properly connected you can activate the pump wait for the pump to fully prime then begin vapor blasting Siphoning from a water bucket Place siphon tube in a water bucket that is filled with clean po...

Страница 14: ...ris needs to be rinsed off a surface after the cleaning blasting process has been complete This feature can also be used for a high pressure 100 125 PSI rust inhibitor wash down 1 Turn abrasive cut off switch to the off position up perpendicular to blast hose 2 Fully open water flow ball valve 3 Set wash down pressure by turning pressure regulator If siphoning water make sure siphon is connected t...

Страница 15: ...ressure EMPTYING THE VESSEL Media Valve Drain Tube Procedure Media can be drained and properly captured for re use with the media valve drain tube Deactivate pressure control button Turn pressure regulator counterclockwise until the knob has reached a stopping point Reactivate pressure control button to confirm tank pressure has been set to 0 psi Deactivate pressure control valve Using a 7 16 wren...

Страница 16: ...ble This could cause air abrasive flow issue on next use of the ECO 100 3 After all residual abrasive has escaped from blast hose deactivate pneumatic control handle 4 Deactivate pressure control switch to depressurize the vessel 5 Turn off compressor activate the Deadman trigger to release any remaining air pressure 6 After air hose is depressurized disconnect air hose and disconnect blast hose a...

Страница 17: ... to disassemble the handway assembly This will give you access to the inside of the vessel for a more thorough clean out A thorough clean out may be needed if moisture has entered the vessel and caused the media to flow poorly While the handway assembly is disassembled use this time to inspect the plunger and plunger seal for normal wear and tear Replace if components show noticeable wear or if th...

Страница 18: ...Page 18 of 28 COMPRESSOR REQUIREMENTS ...

Страница 19: ...GRAM Pressure Switch Water Pump Blast Pressure Regulator Air Inlet Fitting Moisture Trap Siphon Hose Water Connection Garden Hose Water Connection Auto Air Valve 3 Way Control Valve Inlet Valve Water Pump ON OFF Switch Exhaust Valve ...

Страница 20: ... Air Valve the 3 Way Control Valve as well as the Exhaust Valve Water Pump Replacement Parts Siphon pick up tube assembly Pressurized water outlet line assembly Part Description 20740 050A Check Valve kit includes x4 20730 000A Diaphragm kit includes pistons 0151 0000 Brass 1 4 air in barb fitting 20793 100A Hardware kit includes clips and muffler 2038 1070 Water in out hose barbs ...

Страница 21: ... 8 ID x 2 1 8 OD 3 524 292 GASKET HANDWAY 4 x 6 4 888 7000 00011PB HANDWAY ASSY 4 x 6 5 102 3260 WHEEL 6 6 102 4040 AXLE 10 DIA VESSELS 7 103 8040 WASHER 3 4 THRUST 8 103 8050 RETAINING RING 3 4 9 103 1070 LID 10 DIA W HANDLE POWDER COATED BLACK 10 103 3620 SCREEN LOW PROFILE 10 1 4 MESH POWDER COATED BLACK ...

Страница 22: ...Page 22 of 28 TeraValve XL Parts List ...

Страница 23: ...Page 23 of 28 Auto Air Valve Parts List ...

Страница 24: ...ut off switch in the off position Solution Turn abrasive cut off switch on Cause Vessel losing pressure Solution Confirm compressor supply air If supply air is adequate inspect vessel for leaks Replace any seals plunger plunger seal handway gasket that are worn and leaking Cause Media is wet contaminated Solution Remove handway confirm air is disconnected and system is NOT under pressure Inspect m...

Страница 25: ...ontrol switch Solution Turn off supply air Disconnect PTC tube fitting to exhaust valve This will automatically relieve tank pressure Replace pressure control switch before using the blaster again Symptom Air is coming out of exhaust valve when vessel is pressurized Cause Blown exhaust valve gasket Solution Replace exhaust valve gasket ...

Страница 26: ...g Pressure 120 PSI Operating Temperatures 35 110 F Recommended Compressor Size 60 210 CFM Abrasive Capacity 55 lbs Garnet 50 lbs all other media Blast Connection 2 Lug blast coupler Air Connection 2 Lug Chicago fitting Water Inlet Connection in garden hose connection Maximum Blast Hose Length 100 Ft ...

Страница 27: ... of action or judgments of any kind arising from or on account of personal injuries or death or damages to property resulting from or caused by Buyer s negligence of improper installation operation or maintenance of equipment THE FOREGOING OBLIGATIONS ARE IN LIEU OF ALL OTHER OBLIGATIONS AND LIABILITIES INCLUDING NEGLIGENCE AND ALL WARRANTIES OF MERCHANTABILITY OR OTHERWISE EXPRESSED OR IMPLIED IN...

Страница 28: ...Page 28 of 28 NOTES ...

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