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Eclipse RatioAir v1 - Installation Guide No. 115, 4/7/06

Parts List

Part Description

Item No.

RA0025

RA0040

RA0075

RA0100

RA0200

RA0300

RA0500

RA0750

RA1000

Body

10

7118-1

7118-1

7046-1

3994

3994

7036-1

7111-1

7124-3

7124-3

Rear Cover

20

7032-1

7032-1

3998-1

3995

3995-1

7037-1

7037-2

10002812

10002812

Nozzle

30

7033-1,7033-3

7033-3

7133-1

3997-1

3997-1

7116-1

7038-1

10002813-1

10002813-1

Gas Inlet Block, RC

40

3974-3

3973-2

7001-3

7156-1

7156-1

3973-1

3973-10

3996-3

3996-3

Gas Inlet Block, NPT

40

3974-4

3973-10

7001-1

7156-2

7156-2

3973-3

3973-2

3996-4

3996-4

Gas Orifice,STR ,NG

50

14191-38

14191-32

14934-25

14188-36

14188-19

14188-23

14188-18

14802-13

14802-12

Gas Orifice,MV ,NG

50

14191-35

14191-6

14934-19

14188-36

14188-42

14188-23

14188-24

14802-21

14802-12

Gas Orifice,HV ,NG

50

14191-10

14191-35

14934-8

14188-43

14188-4

14188-23

14188-2

14802-22

---

Gas Orifice,STR ,Propane

50

14191-34

14191-33

14934-9

14188-27

14188-4

14188-26

14188-44

-------

-------

Gas Orifice,MV ,Propane

50

14191-40

14191-17

14934-9

14188-27

14188-36

14188-16

14188-44

-------

-------

Gas Orifice,HV ,Propane

50

14191-17

14191-36

14934-5

14188-27

14188-4

14188-16

14188-44

-------

-------

Gas Orifice,STR ,Butane

50

14191-23

14191-34

14934-26

14188-15

14188-41

14188-6

14188-1

-------

-------

Gas Orifice,MV ,Butane

50

14191-40

14191-31

14934-10

14188-15

14188-21

14188-9

14188-1

-------

-------

Gas Orifice,HV ,Butane

50

14191-17

14191-37

14934-9

14188-15

14188-21

14188-43

14188-1

-------

-------

Comb. Tube,STR, Alloy

60

14887-6

14887-6

20400

20716-1

20716-1

101018

101247-1

10002787

10002787

Comb. Tube,MV, Alloy

60

108715-3

108715-4

21747-3

17183

15259

108721-1

100043

10003218-1

 10003218-2

Comb. Tube,HV, Alloy

60

108715-2

108715-3

21747-1

17182

15260

108721

100042

10003218-2

 10003218-3

Comb. Tube,STR, SiC

60

20474

20474

20463

20718

20718

------

-------

-------

-------

Comb. Tube,MV, SiC

60

17046-3

17046-4

21793-3

17181

15261

-------

-------

-------

-------

Comb. Tube,HV, SiC

60

17046-2

17046-3

21793-1

17180

15262

-------

-------

-------

-------

Comb. Tube,STR, B & H

60

-------

-------

-------

-------

-------

100013

101161

10004465-68

10004466-68

Comb. Tube,MV, B & H

60

187265-3

100234-2

187330-68

187300-6

187316-6

187314-68

100016-68

10004466-68

 10004467-68

Comb. Tube,HV, B & H

60

187265-2

100234-1

187328-68

187302-6

187317-6

187315-68

100015-68

10013593

10013593

Ratio Reg, NPT

70

20900

19997

15939

15939

20312

20312

10315

10316

10316

Ratio Reg, RC

70

11080

19998

19999

19999

20311

20311

19990

19989

19989

Ratio Reg,NPT,LH Bypass

70

-------

20594

20595

20595

-------

-------

-------

-------

-------

Ratio Reg,NPT,RH Bypass

70

-------

20596

20597

20597

-------

-------

-------

-------

-------

Ratio Reg,RC,LH Bypass

70

-------

20599

20600

20600

-------

-------

-------

-------

-------

Ratio Reg,RC,RH Bypass

70

-------

20601

20602

20602

-------

-------

-------

-------

-------

Spark Plug

90

23045

23045

10002322

10002322

10002322

23045

23045

23045

23045

Flame rod

100

23044-1

23044-1

13312-6

13312-9

13312-9

-------

-------

-------

-------

Actuator,M7284A-1004, HW

110

-------

-------

Actuator,M7284C-1000, HW

110

-------

-------

Actuator,EMP 424-5

110

-------

-------

Actuator,EMP 423-5

110

-------

-------

ACT,Eclipse Rotary,120v,0 degree

110

-------

-------

ACT,Eclipse Rotary,120v,180 degree

110

-------

-------

ACT,Eclipse Rotary,120v,90 degree RH

110

-------

-------

ACT,Eclipse Rotary,120v,90 degree LH

110

-------

-------

ACT,Eclipse Rotary,220v,0 degree

110

-------

-------

ACT,Eclipse Rotary,220v,180 degree

110

-------

-------

ACT,Eclipse Rotary,220v,90 degree RH

110

-------

-------

ACT,Eclipse Rotary,220v,90 degree LH

110

-------

-------

Air Switch,SMD

120

-------

-------

Air Switch,AA-A2-6-3

120

-------

-------

Air Switch,JD-2-R

120

-------

-------

Air Switch,JD-2-P

120

-------

-------

Air Switch, AA-A2-6-5

120

-------

-------

Air Switch, AA-A2-4-5

120

-------

-------

Blower, Packaged V1.1

130

Gasket, Mounting

140

14932

14932

20422

14392

14392

10027

20151

10002831

10002831

Screw,Cap,SCH,Allen (2)

150

16022

16022

16021

16022

16022

-------

-------

---

---

Set Screw (2)

160

19969

19969

15885

15885

15885

15885

15885

21598

21598

Drive Screw (4)

170

18933

18933

Nameplate

180

23000

23000

Lock Washer (13)

190

15222

15222

Screws Rear Cover (4)

200

15886

15886

15886

15886

15886

15886

20411

---

---

Peepsight

210

10509

10509

10509

10509

10509

13225

13225

10509

10509

Pressure Taps (3)

220

13445

13445

O Rings (2)

230

14777

14777

17037

14778

14778

14778

14778

14781

14781

Gas Inlet Block Screws (4)

240

15887

15887

15887

15893

15893

15893

15893

15888

15888

Air Inlet Screws (4) -Block (NPT,RC)

250

15893

15893

20890

15888

15888

15892

15892

-------

-------

Air Inlet Screws (4) -BV 

250

20246

20246

20257

16015

16015

15891

CA10594

20579

20579

Air Inlet Screws (4) -Welded  Inlet

250

-------

-------

-------

-------

-------

-------

20579

20579

20579

Screws (4) - SiC Retainer

260

16022

16022

16022

10001

10001

-------

-------

10001

1001

Slip Fit Blower Screw (4)

270

15881

15881

15881

15881

15881

-------

-------

-------

-------

Washer, M6

280

15625

15625

15625

15625 (6)

15625 (6)

15625 (2)

15625 (2)

-------

-------

Blower, Plug

290

20605

20605

Bushing

300

-------

-------

-------

-------

18503

18503

20305

20305

20305

Rear Cover Screws (4)

305

15886

15886

15886

15886

15886

15886

20401

15892

15892

Tee

310

20682

20682

Plug

330

15398

15398

BV Hold Down Screw 

370

-------

-------

-------

-------

-------

16015

20284

---

---

Integral BV

380

102246

102246

102247

102269

102269

200102

10004828

101865

101865

Plastic tubing

390

34505

34505

Braided Hose

395

SC4

SC4

Braided Hose

396

-------

-------

-------

-------

-------

-------

-------

-------

SC6

15222

20440
20475

18933
23000

14494

14641-1
16928-1
16928-3

ACT004A1A1A1A
ACT004A2A1A1A
ACT004A3A1A1A
ACT004A4A1A1A

ACT004A1B1A1A
ACT004A2B1A1A
ACT004A3B1A1A
ACT004A4B1A1A

12200

15273-4

22735
22755

SC4

20682
15398

13445

20605

34505

Содержание RatioAir RA Series

Страница 1: ...RatioAir Burners Installation Guide No 115 4 7 06 Version 1 RA Series...

Страница 2: ...s No further warranty is expressed or implied We have made every effort to make this manual as accurate and complete as possible Should you find errors or omissions please bring them to our attention...

Страница 3: ...xperience with this kind of equipment Installation Guide No 115 This document RatioAir Data Sheets Series 115 Available for individual RA models Required to complete installation Design Guide No 115 U...

Страница 4: ...great care and follow the instructions Warning Indicates hazards or unsafe pratices which could result in severe personal injury or damage Act with great care and follow the instructions Caution Indi...

Страница 5: ...Handling and Storage 9 Approvals of Components 9 Pre installation Checklist 11 Burner 11 Gas Piping 13 Check List After Installation 15 Adjustment Start Stop 16 Step 1 Reset the system 16 Step 2 Set...

Страница 6: ...s ratio regulator to fire over a wide gas turndown range with controlled ratio Available with three different outlet tube velocity characteristics standard medium and high velocity RatioAir Burners ar...

Страница 7: ...t bypass any safety feature fire or explosion could result Never try to light a burner if it shows signs of damage or malfunction Warning The burner might have HOT surfaces Always wear protective clot...

Страница 8: ...trained operator Train new operators thoroughly and have them demonstrate an adequate understanding of the equipment and its operation A regular retraining schedule should be administered to ensure op...

Страница 9: ...and moisture Protect the system and its components from excessive temperatures and humidity Storage When storing the system for an extended period Eclipse recommends placing it in a cool clean dry ro...

Страница 10: ...from American National Standard Institute 1430 Broadway NewYork NY 10018 The UL Standards are available from 333 Pfingsten Road Northbrook IL 60062 The FM Standards are available from 1151 Boston Pro...

Страница 11: ...environment matches the original operating specifications Check the following items voltage frequency and stability of electrical power fuel type and fuel supply pressure adequate fresh clean combusti...

Страница 12: ...etween the burner and the chamber wall 2 Make sure that gasket does not leak 3 Check the size of the clearance If the gap around the firing tube is larger than 1 2 pack the gap with ceramic fiber Sili...

Страница 13: ...g be sure the ratio regulator spring column is pointing up arrow on the ratio regulator points in the direction of gas flow integral fuel orifice and o rings are re installed same straight run of pipe...

Страница 14: ...om the start gas orifice 5 optional and at least 4 inches long 4 after downstream from the start gas orifice Pipe Connections Installation of a pipe union in the gas line is recommended to simplify bu...

Страница 15: ...is includes verifying that all the switches are installed in the correct locations all wiring pressure and impulse lines are properly connected 3 Be sure all components of the spark ignition system ar...

Страница 16: ...ied installed adjusted controlled or maintained Do not bypass any safety feature fire or explosion could result Never try to light a burner if it shows signs of damage or malfunction Adjustment steps...

Страница 17: ...he burner 7 Adjust main gas inlet pressure to the ratio regulator within the range specified in the appropriate data sheet Warning Gas inlet pressures must stay within the specified range Pressure abo...

Страница 18: ...lly closed position Holes in BV damper will supply low fire air Note When firing into a positive chamber pressure it may be necessary to rotate the air BV from closed position in the direction of actu...

Страница 19: ...option Procedure A page 20 Bypass start gas without fuel orifice meter Procedure C page 22 Bypass start gas with fuel orifice meter Procedure D page 23 Low fire start with high turndown option Procedu...

Страница 20: ...ring and after ignition sequence 6 Attempt to ignite burner 7 If burner does not ignite a Attempt to ignite burner again to purge air from the gas piping b If burner still does not ignite turn bias ad...

Страница 21: ...n to purge air from the gas piping b If burner still does not ignite turn bias adjusting screw 1 a half turn clockwise to increase gas flow c Attempt to ignite burner d Repeat steps b and c until burn...

Страница 22: ...ypass gas solenoid valves 2 7 If burner does not ignite a Attempt to ignite burner again to purge air from the gas piping b If burner still does not ignite turn ALO adjusting screw 3 a half turn count...

Страница 23: ...o ignite burner d Repeat steps b and c until burner ignites If necessary refer to Chapter 5 for troubleshooting tips 9 Adjust bypass gas flow with ALO adjusting screw 3 to achieve the low fire gas flo...

Страница 24: ...ratio regulator 1 Verify bias adjusting screw 1 on ratio regulator spring column is six full clockwise turns 360 x 6 down from the top initial setting 2 Open all manual gas shut off valves 3 Set syst...

Страница 25: ...screw 1 a half turn clockwise to increase gas flow Repeat ignition sequence until burner lights 7 Slowly decrease gas flow with bias adjusting screw 1 Decrease gas flow until the flame signal becomes...

Страница 26: ...fire air differential pressure between tap C and the chamber Compare this pressure to the Air P vs Air Flow graph on the data sheet 5 Drive the control motor to low fire and verify low fire flame sign...

Страница 27: ...ondition and cleanliness 2 Check for proper air gas pressures Refer to the RatioAir Data Sheets Series 115 3 Test all the system alarms for proper response signals 4 Check and clean igniter electrodes...

Страница 28: ...te 5 7 Be sure the following components are not damaged or distorted the burner nozzle the igniter the flame sensors the combustion tube or block The nozzle and combustion tube block can be inspected...

Страница 29: ...shut off valve Check the output from the flame safeguard Open manual gas cock Adjust the ratio regulator to the proper setting PROBLEM POSSIBLE CAUSE SOLUTION No ignition There is no power to the igni...

Страница 30: ...io regulator is leaking Internal damage to the burner Some parts inside the burner are loose dirty or burned out The air gas ratio is out of adjustment Air filter is blocked Gas pressure going into th...

Страница 31: ...te a start sequence Check air pressure switch adjustment Check air filter Check blower rotation Check outlet pressure from blower Be sure the main power to the system is switched to the on position Ai...

Страница 32: ...95 20595 Ratio Reg NPT RH Bypass 70 20596 20597 20597 Ratio Reg RC LH Bypass 70 20599 20600 20600 Ratio Reg RC RH Bypass 70 20601 20602 20602 Spark Plug 90 23045 23045 10002322 10002322 10002322 23045...

Страница 33: ...Mounting Kit Dungs w Braided Hose 470 101182 101182 Mounting Kit JD 2 w Braided Hose 470 101183 101183 Mounting Kit SMD w Braided Hose 470 101184 101184 Rear Cover Adapter 480 20150 Gasket SiC Tube R...

Страница 34: ...awing 60 60 490 500 260 70 560 550 240 190 50 230 40 220 210 90 200 190 170 180 100 20 480 450 305 190 160 30 10 150 190 330 140 260 300 220 310 410 420 390 or 395 510 370 380 440 150 290 590 250 190...

Страница 35: ...sq in psi 14 5 x 10 3 millimeter mm inch in 3 94 x 10 2 MJ m3 normal BTU ft3 standard 2 491 x 10 2 Metric to Metric kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascal...

Страница 36: ...ity burners Fuel orifice meters are used to measure gas flow Adjustable limiting orifices are used for fine adjustment of gas flow NC Key to System Schematics These are the symbols used in the schemat...

Страница 37: ...Eclipse RatioAir v1 Installation Guide No 115 4 7 06 37 Pressure Taps Impulse Line Key to System Schematics continued Symbol Appearance Name Remarks Bulletin Info Guide...

Страница 38: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com...

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