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2021-09-21 | ECKOLD AG

Kraftformer KF 800

Fundamental safety instructions

3. Fundamental safety instructions

3.1

Warnings and symbols

e following signs and designations are used in the manual to designate instructions of particular importance.

DANGER

WARNING

CAUTION

ATTENTION

Indicates tips and other instructions that are particularly useful.

Indicates a potentially dangerous situation. If it is not avoided, minor

injuries might be the consequences.

—

Cause:

e "Cause" column contains information regarding the type of danger and its source.

—> Consequence:

e "Consequences" row lists the possible consequences if the instructions

are not adhered to.

•

Protective measures:

e lines that are marked with a dot contain mandatory instructions that must

be strictly adhered to in order to prevent the above consequences.

Indicates a potentially dangerous situation. If it is not avoided, death or

serious injury might be the consequences..

—

Cause:

e "Cause" column contains information regarding the type of danger and its source.

—> Consequence:

e "Consequences" row lists the possible consequences if the instructions

are not adhered to.

•

Protective measures:

e lines that are marked with a dot contain mandatory instructions that must

be strictly adhered to in order to prevent the above consequences.

Indicates an imminent potential danger. If no suitable measures are

taken, death or serious injuries will occur.

—

Cause:

e "Cause" column contains information regarding the type of danger and its source.

—> Consequence:

e "Consequences" row lists the possible consequences if the instructions

are not adhered to.

•

Protective measures:

e lines that are marked with a dot contain mandatory instructions that must

be strictly adhered to in order to prevent the above consequences.

Indicates a potentially damaging situation. If it is not avoided, the

machine or property close to it might be damaged.

—

Cause:

e "Cause" column contains information regarding the type of danger and its source.

—> Consequence:

e "Consequences" row lists the possible consequences if the instructions

are not adhered to.

•

Protective measures:

e lines that are marked with a dot contain mandatory instructions that must

be strictly adhered to in order to prevent the above consequences.

Содержание KRAFTFORMER KF 800

Страница 1: ...Operating Instructions ECKOLD KRAFTFORMER KF 800 Date of issue 2021 09 21 English Illustrations and measurements unbinding Subject to change without notice Translation of the original instructions...

Страница 2: ...d and applied by any person in charge of carrying out work with and on the machine plant operation including setting up troubleshooting in the course of work evacuation of production waste care and di...

Страница 3: ...5 4 Working stroke 10 2 6 Painting 10 2 7 Ambient temperature range 10 3 Fundamental safety instructions 11 3 1 Warnings and symbols 11 3 2 Basic operation and designated use of the machine plant 12 3...

Страница 4: ...stable ram position 35 7 6 Adjustment of ram 35 7 7 Ram stroke adjustment 36 8 Maintenance 37 8 1 Required personnel 37 8 2 General maintenance 37 8 3 Inspection list 38 8 3 1 Mechanical components 39...

Страница 5: ...ts Stock Order of Spare Parts 53 10 1 Spare Parts Stock 53 10 2 Order Information 53 10 2 1 Example order 54 10 2 2 Order form 55 10 3 Customer Service Adress 56 11 Machine Spare Parts List 57 11 0 Kr...

Страница 6: ...s The operating instructions must always be at hand in the vicinity of the machine plant Operate the machine plant only with exact knowledge of these operating instruction 1 7 Warranty ECKOLD experien...

Страница 7: ...No 021 200 2570 Serial no Order No Year of manufactures see on the type plate 2 2 Type plate Manufacturer data Company ECKOLD AG Street No Rheinstrasse 8 ZIP code City CH 7203 Trimmis Country Schweiz...

Страница 8: ...ition 2 3 2 Forming capacity of the Kraftformer KF 800 Mild steel 400 N mm2 2 0 mm Stainless steel 600 N mm2 1 5 mm Aluminium 250 N mm2 2 0 mm Copper 250 N mm2 2 0 mm Please take into account the maxi...

Страница 9: ...ns Operating condition Measured A rated sound pressure level LPA in decibels with regard to 20 P Idle state 150 strokes min without tool 80 dB A 150 strokes min WZ FWA60K St 300 40 30x1 5 87 dB A Note...

Страница 10: ...Pedestal sapphire RAL 5003 textured coating without silicon 2 7 Ambient temperature range Operating ambient temperature 20 C 55 C Storage and transport temperature 25 C 70 C Area of the ram adjustmen...

Страница 11: ...rce Consequence The Consequences row lists the possible consequences if the instructions are not adhered to Protective measures The lines that are marked with a dot contain mandatory instructions that...

Страница 12: ...Any functional disorders especially those affecting the safety of the machine plant should therefore be rectified immediately The ECKOLD Kraftformer KF 800 has been designed exclusively for the drivi...

Страница 13: ...h as performance data pressures dimensions weight etc or materials may be altered The machine must not be operated by personnel that does not meet the requirements defined in this operation ma nual se...

Страница 14: ...ty instructions The following areas are danger zones of the product 1 In the working range of the ram in particular between the tools 2 On the component metal sheet which is to be processed 3 In the w...

Страница 15: ...ong term hearing loss Damage to vision WARNING Noise during the operation of the product in particular when components are being processed by the product Flying splinters while components are being pr...

Страница 16: ...ors are provided with the following protective equipment in order to use the product safely Protective gloves Always wear protective gloves when processing components on the Kraftformer Sight and hear...

Страница 17: ...t Set up 4 2 Sensivity 4 3 Intermediate storage If the machine plant is not operated immediately after delivery then it must be stored in a protected area dust free and dry A special preservation shou...

Страница 18: ...ity to lift the product Do not hang around near or underneath the product during transportation Wear protective boots to protect your feet Transportation with the crane Fasten the suspension ropes to...

Страница 19: ...ompare the range of delivery with the enclosed delivery documents Possible transport damages and or missing parts must be reported immediately in writing Operating instructions and tool catalogue 1 pi...

Страница 20: ...carefully on a level industrial floor No anchoring of the machine is necessary Make sure that the product does not turn when it is lifted Only use a crane with a rotating crane hook Clean the Kraftfo...

Страница 21: ...ust to the ergonomically ideal working position There are 3 different working heights available 950 mm 1100 mm 1250 mm 1 Fasten the lifting gear securely on the housing and the crane or forklifat H IM...

Страница 22: ...e or forklift 4 1 until desired working height is reached Pay attention to the marking 4 2 in alignment with the edge of the housing substructure so that the mounting holes line up with the thread aga...

Страница 23: ...ravity of the machine lies approx 1 2 m above the ground With improper handling danger of TIPPING exists For transport internally move the machine body to its lowest position Lower the housing with a...

Страница 24: ...g the Kraftformer that it is not anchored in the floor foundation Disconnect the air supply from the Kraftformer 4 12 Disposal The machine can be disposed at a specially equipped Recycling Centre Pay...

Страница 25: ...the operator control the shapping process In contrast to the moulding process the desired form is worked out step by step from the original component Different shaps are often possible with the same...

Страница 26: ...pose Modifying our tols or mounting of parts not made or expressively authorized by us can damage the machine and cause injuries to the operators H IMPORTANT Acquaint yourself with the assembly mode o...

Страница 27: ...y turning the lever in the respective direction the KF 800 machine can be switched either to the single stroke or to the continuous stroke mode Ram adjustment Lever for single or continuous stroke Foo...

Страница 28: ...ons all functions of the Kraftformer can be stopped quickly by hitting the emergency off button The button remains locked and does not allow any further function After the fault has been resolved the...

Страница 29: ...on and or reading of the instruction manual chapter 03 Fundamental safety instructions 06 Connection Installation 6 2 Pneumatic connection 1 Connect the pneumatic hose for the foot pedal with the conn...

Страница 30: ...r 1 Positioning of the locking rings A Important The opening of the locking ring must be positioned forward facing 2 Insert the tool completely into the tool mounting from the front 3 Tighten the tool...

Страница 31: ...ry to personnel and damage to the product Personnel entrusted with work on the machine must have read the operating instructions and in particular the chapter on safety before beginning work Reading t...

Страница 32: ...mum distance of 6 mm is maintained between the two forming tools before starting the ram stroke 3 Now process your component according to the directives in the chapter Processing of components WARNING...

Страница 33: ...ndard forming tools are universal and not attached to one job only The required shape is gradually achieved while working the material in contrary to deep drawing or pressing procedures By doing this...

Страница 34: ...repetition of several operating cycles leads to a perfect forming 6 Once the desired shape is achieved remove the workpiece Before you remove the workpiece lift the ram to release the pressure until...

Страница 35: ...s not change the stroke length Fine adjustment in steps of 0 1 mm is shown on the display 7 6 Adjustment of ram The handwheel has to be turned anti clockwise to lower the ram position 1 The handwheel...

Страница 36: ...forming force and speed Turning the stroke adjustment anticlockwise 1 reduces the stroke to 3mm Turning the stroke adjustment clock wise 2 increases the stroke to 6mm H IMPORTANT Turn the the stroke a...

Страница 37: ...e to the product Always turn the air supply before attempting any repairs or service work The machine should only be repaired by trained and qualified personnel Improper repairs can cause accidents Do...

Страница 38: ...eck the tools for secure fit 1 1 6 Type plate and information sign existand and legible 1 2 pneumatic components 2 1 Check pneumatic connectors and cables for visible damages 1 2 2 Check pneumatic swi...

Страница 39: ...use personnel who fulfil the requirements above 8 3 1 1 Dirt accumulation visual check Disconnect the air supply Check the product for dirt e g dust splinters oil In the case of severe contamination...

Страница 40: ...company or through the customer service department of the machine manufacturer 8 Maintenance 8 3 1 3 Observe excessively noises Pay attention to excessively loud noises which are not part of normal o...

Страница 41: ...ke Continuous stroke Mandatory sign Read the instructions before Mandatory sign Use protective gloves Mandatory sign Use protective boots Mandatory sign Use eye and hearing protection Hazard warning s...

Страница 42: ...g sign keep hands clear 3 Mandatory sign Read the instructions before 4 Mandatory sign Use protective boots 5 ECKOLD Logo and Lettering KF 800 6 Designation Single stroke Continuous stroke 7 Mandatory...

Страница 43: ...peration with the product is not resumed e g using warning signs Get the damage repaired immediately by the maintenance service of your company or through the customer service department of the machin...

Страница 44: ...dapted to the task on hand are absolutely indispensable 8 4 2 Maintenance list No Work to be carried out H D W M A Operator 3 Mechanical components 3 1 Maintenance of standard forming tools 1 3 2 Lubr...

Страница 45: ...In all forming tools rubber metal combinations are essential construction elements These can be damaged by lubricants If the normal forming power cannot be reached the tools must be reconditioned Pay...

Страница 46: ...Stop cock 1 ON OFF normally in ON position Pressure reducing valve 2 adjustable Condensed water has to be emptied periodically 1 turn of the knurled screw 3 WARNING Unintentional starting of the produ...

Страница 47: ...1 Before the battery change please turn the ram up clockwise to the end position where the display shows the value 0 0 Now do not change the position of the ram anymore The stored values are kept Open...

Страница 48: ...48 2021 09 21 ECKOLD AG Kraftformer KF 800 8 Maintenance...

Страница 49: ...emperature in Celsius ggf possibly kg kilogram unit of mass kN Kilonewton unit of force l min Liters per minute Nr number mm millimetre unit of measurement 9 2 Directory of changes The current date of...

Страница 50: ...tions Mandatory sign Presence of a second person required Mandatory sign Use eye and hearing protection Limiting stop for hoists Set forklift here Prohibition sign Reaching in forbidden Prohibition si...

Страница 51: ...ll occur CAUTION Indicates a potentially dangerous situation If it is not avoided minor injuries might be the consequences ATTENTION Indicates a potentially damaging situation If it is not avoided the...

Страница 52: ...52 2021 09 21 ECKOLD AG Kraftformer KF 800 9 Appendix 9 5 EC declaration of conformity...

Страница 53: ...ch products can therefore degrade the design cha racteristics of the Unit Machine and thereby adversely affect the active and or the passive operating safety ECKOLD declines to accept any guarantee or...

Страница 54: ...N 933 M12 x 40 11 258 001 0020 Washer 8 DIN 125 A 13 Customer Please complete Company _____________________________ Street _____________________________ PC and Place _____________________________ Coun...

Страница 55: ..._____________ Country _____________________________ Phone _____________________________ E Mail _____________________________ Product data Product designation Kraftformer Product type KF 800 Item No __...

Страница 56: ...KOLD AG Kraftformer KF 800 10 Spare Parts Stock Order of Spare Parts 10 3 Customer Service Adress ECKOLD AG Rheinstrasse 8 CH 7203 Trimmis Schweiz Telefon 41 081 354 12 70 eMail machines eckold ch Net...

Страница 57: ...ng with substructure 1 3 021 300 4514 C Housing head complete 1 4 021 300 4545 A Stroke adjustment kpl 1 5 021 300 4546 Drive 1 6 021 300 4544 Ram 1 7 021 300 4518 C Adjustable spindlescrew 1 8 021 30...

Страница 58: ...pare Parts List 11 1 Housing with substructure 021 300 4530 B Pos Item No Designation Qty Type Dimensions 021 300 4530 B Housing with substructure 1 021 300 4531 B Housing complete 1 2 021 300 4507 C...

Страница 59: ...21 300 4510 B Side wall left complete 1 4 266 800 2043 Machinefoot complete 4 AIRLOC PRG 85 B1 5 Socket head cap screw 8 DIN 912 M16 x 60 6 Socket head cap screw 8 DIN 912 M10 x 30 7 Flat washer with...

Страница 60: ...1 007 3005 Bushbearing 3 Glycodur A PG 808560 A 5 261 007 3004 Bushbearing 2 Glycodur A PG 404440 A 6 265 205 2181 Fork oil seal 1 B1 80x100x10 7 252 002 1309 Socket head cap screw 10 DIN 912 M12 x 45...

Страница 61: ...ed plate 2 6 257 305 1005 Knurled nut 1 653 760 00 M10 7 253 002 0804 Hexagon screw 1 DIN 933 M16 x 35 8 252 081 0402 Countersunk screws 1 DIN 7991 M5x12 9 252 000 0110 Socket head cap screw 4 DIN 912...

Страница 62: ...00 7159 Switching plate 1 5 021 400 7192 Mechanical Stop 1 6 266 800 0603 APSOvib Bump stop 1 80 Typ D mittlere H rte 7 261 007 2102 Bushbearing 2 Glycodur F PBG 161817 F 8 252 001 0405 Socket head ca...

Страница 63: ...0159 Axial Spherical bearing 1 GX 25 F SKF 6 265 020 0210 O Ring 1 ORM 0290 40 di 29 0 x 4 0 7 252 180 0260 Dowel screw 1 ISO 7379 12 M10 x 45 8 252 060 0403 Socket button head screw 1 ISO 7380 M8 x 1...

Страница 64: ...ator 1 EP7 B G 4 260 020 0600 Handwheel with rotatable handle 1 DIN 950 AL 125 K14 D 5 261 007 2103 Bushbearing 1 Glycodur F PBG 303416 F 6 252 081 0513 Countersunk screws 3 DIN 7991 M6x50 7 252 081 0...

Страница 65: ...400 7197 Plate 1 3 021 400 7147 Washer 1 4 252 000 1011 Socket head cap screw 1 DIN 912 M24 x 70 5 252 002 1510 Socket head cap screw 3 DIN 912 M16 x 60 12 9 6 252 060 0403 Socket button head screw 1...

Страница 66: ...021 300 4520 B Tool holder 1 021 400 7104 B Tool holder 1 2 021 400 6796 A Tension piece 1 3 021 400 7106 A Pressure pad 1 4 021 400 7107 Pin 1 5 265 020 1009 O Ring 1 ORM 0380 30 di 38 0 x 3 0 6 266...

Страница 67: ...8 100 0080 Mandatory sign 1 Observe the operating instructions 6 268 100 0095 Mandatory sign 1 Use eye and hearing protection 7 268 100 0070 Mandatory sign 1 Use protective gloves 8 268 100 0096 Manda...

Страница 68: ...68 2021 09 21 ECKOLD AG Kraftformer KF 800 11 Machine Spare Parts List 11 10 Pneumatic equipment 021 300 4541 A...

Страница 69: ...N 934 M3 15 277 005 0200 Plastic insulating tube 0 8 m PLICA KIR K Metrisch 20 17 2 20 021 300 4542 A Pneumatics set 1 SMC 21 Maintenance unit complete 1 AC40 KIX018 22 5 2 Valve 2 SYA5220 C6F 23 Fast...

Страница 70: ...70 2021 09 21 ECKOLD AG Kraftformer KF 800 12 Pneumatikschema...

Страница 71: ...71 2021 09 21 ECKOLD AG Kraftformer KF 800 Notizen Notes...

Страница 72: ...FDR MAKERS SINCE 1957...

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