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Kraftformer KF 170 PD

2018-05-09 | ECKOLD AG

MEL-8

Machine Spare Parts List (MEL)

11.3.5

Covering

023.125.0015

Pos

Item No.

Designation

Qty

Type / Dimensions

023.125.0015

Covering

023.910.0283

Covering

023.910.0284

Clamping piece

023.910.0229

Covering

255.002.0916

Straight pin

DIN 6325 6 m6 x 55

266.011.0470

Pressure spring

DIN 2098 0.63 x Dm5.0 x 38.5

260.009.0062

Clamping leves with threaded bolt

MR.63 p-M 6 x 40

252.020.0106

Cap screw

DIN 6912 M 5 x 20

252.020.0101

Cap screw

DIN 7984 M 5 x 10

Содержание KF 170 PD

Страница 1: ...Date of issue 2018 05 09 English Illustrations and measurements unbinding Subject to change without notice Translation of the original instructions Operating Instructions ECKOLD KRAFTFORMER KF 170 PD...

Страница 2: ...We are constantly at work searching out a variety of high quality high performance tools to offer at the best prices possible Our commitment to you is that we will not offer cheap junk anywhere on our...

Страница 3: ...the operating instructions Copying as well as handing over of this document and the use or communication of the contents thereof is forbidden unless expressively authorized Contraventions are liable t...

Страница 4: ...7 Ambient temperature range 10 3 Fundamental safety instructions 11 3 1 Warnings and symbols 11 3 2 Basic operation and designated use of the machine plant 12 3 3 Possible misuse 13 3 4 Selecting per...

Страница 5: ...m position and Stroke length 37 7 8 Setting of best ram position for the clinching 38 7 8 1 Clinching parameters 40 7 9 Inadmissible working procedures 40 8 Maintenance 41 8 1 Required Personnel 41 8...

Страница 6: ...orm 57 10 3 Customer Service Adress 58 11 Machine Spare Parts List MEL MEL 1 11 1 Kraftformer KF 170 PD MEL 1 11 2 Apparatus head KF 170 PD MEL 2 11 3 Housing MEL 3 11 3 1 Housing MEL 4 11 3 2 Ram MEL...

Страница 7: ...osts The operating instructions must always be at hand in the vicinity of the machine plant Operate the machine plant only with exact knowledge of these operating instruction 1 7 Warranty ECKOLD exper...

Страница 8: ...0 2500 Article No with stand 021 200 2502 Serial No Order No Year of manufactures Manufacturer data Company ECKOLD AG Street No Rheinstrasse 8 ZIP code City CH 7203 Trimmis Country Schweiz Phone 41 81...

Страница 9: ...roke and can form mild steel material up to 2 0 mm thickness The single stroke operati on makes the KF 170 PD ideal for correcting and adjusting jobs and it can be used for punching notching and clinc...

Страница 10: ...ch 790 mm 1545 mm 1060 mm 505 mm 31 10 inch 60 827 inch 41 732 inch 4 134 3 819 inch 2 5 Mechanics 2 5 1 Dimensions and weight Length 790 mm Width 505 mm Height 1545 mm Throat horizontal to the front...

Страница 11: ...03 textured coating without silicon 2 7 Ambient temperature range Operating ambient temperature 20 C 55 C Storage and transport temperature 25 C 70 C 2 5 3 Working stroke Adjustable stroke length 2 6...

Страница 12: ...and designations are used in the manual to designate instructions of particular importance 3 Fundamental safety instructions DANGER Indicates an imminent potential danger If no suitable measures are t...

Страница 13: ...ally those affecting the safety of the machine plant should therefore be recti fied immediately The ECKOLD Kraftformer KF 170 PD has been designed exclusively for the driving of ECKOLD tools for the n...

Страница 14: ...dimensions weight etc or materials may be altered The machine must not be operated by personnel that does not meet the requirements defined in this operation manual see chapter 3 4 Selecting personne...

Страница 15: ...es of the product 1 In the working range of the ram in particular between the tools 2 On the component metal sheet which is to be processed 3 In the whole access area around the product 3 5 1 Danger z...

Страница 16: ...nger zone 2 Cuts to upper extremities Danger zone 3 Damage to vision WARNING Flying splinters while components are being processed particularly at high machining forces Damage to vision injury to pers...

Страница 17: ...ure that operators are provided with the following protective equipment in order to use the product safely 3 5 2 Required protective equipment provided by the customer Protective gloves Always wear pr...

Страница 18: ...2 Sensivity Well trained and qualified personnel with the following knowledge must be used Training Transport Set up Training and or read of the chapter of the manual 03 Fundamental safety instruction...

Страница 19: ...o personnel damage to the product Only use a forklift with sufficient carrying capacity to lift the product Do not hang around near or underneath the product during transportation Wear protective boot...

Страница 20: ...Compare the range of delivery with the enclosed delivery documents Possible transport damages and or missing parts must be reported immediately in writing 4 6 Delivery contents iIMPORTANT Tools are no...

Страница 21: ...ne hook 3 Place the machine on a solid and flat underground Fastening the machine to the floor is not necessary Clean the Kraftformer from possible soiling such as packing residue dust and the similar...

Страница 22: ...ws before lifting the machine Make sure that the product does not turn when it is lifted Only use a crane with a rotating crane hook Apparatus heads have to be securely fastened to a sturdy workbench...

Страница 23: ...ratus head 1 Remove transport security profiles Pic 4 8 3b Swivelling up of Apparatus head WARNING Overestimation of your own body strength Damage to health damage on the product and tools Two persons...

Страница 24: ...paratus head while inserting the second rod 2 2 2 2 2 3 2 4 2 5 Ensure good illumination of the workplace of the press and the workplace environment The working area and environment of the Kraftformer...

Страница 25: ...ns of the country in which the product is being operated Pay particular attention to eco friendly disposal 4 10 Internal transport The two wheels on the stand make the KF 170 PD machines mobile so tha...

Страница 26: ...ontrast to the moulding process the desired form is worked out step by step from the original component Different shaps are often possible with the same tool or in connection with others There the ECK...

Страница 27: ...pective tooling and tooling spare parts catalogue Do not use this machine for any other purpose Modifying our tols or mounting of parts not made or expressively authorized by us can damage the machine...

Страница 28: ...inuous stroke position By turning the lever in the respective direc tion the KF 170 PD machine can be swit ched either to the single stroke or to the continuous stroke mode Construction and Operation...

Страница 29: ...continuous stroke Single stroke position Continuous stroke position iIMPORTANT The tools ASW 42 K Notching tool LSW1K Punching tool and DFW 1 K Clinching tool must only operated in single stroke mode...

Страница 30: ...struction and or reading of the instruction manual chapter 03 Fundamental safety instructions 06 Connection Installation 6 2 Pneumatic connection Unpack the pneumatic foot pedal switch and connect it...

Страница 31: ...t forget to clamp the tools in securely CAUTION Installation of tools while the ram is not at a standstill Crushed upper extremities e g fingers hands arms Tools may be installed or changed only when...

Страница 32: ...set it to the most suitable working height 1 2 WARNING Personnel was not trained or has not read the instructions of the manual is working on with this product Risk of injury to personnel and damage...

Страница 33: ...ls are installed in the upper and lower tool holding fixtures same type and size 3 Now process your component according to the directives in the chapter Processing of components WARNING Reaching into...

Страница 34: ...terial between the contacting surfaces of the tools and lower the ram until you feel the tools working on the material starting the forming The working pressure can be adjusted by turning the adjustin...

Страница 35: ...ight by 8 mm to compensate different tool heights and to preselect the most suitable position for a short ram stroke saving time and energy especially compressed air This adjustment does not change th...

Страница 36: ...e turned anti clockwise to lower the ram position 1 The handwheel has to be turned clockwise to lift the ram position 2 First loosen the clamping lever A After adjustment lock the clamping lever 7 6 A...

Страница 37: ...hortens the stroke length Pull out the locking bolt 2 before attempting to turn the knob After adjusting the stroke length the locking bolt should be pushed back in to avoid unintended turning of the...

Страница 38: ...Rm 400 N mm2 Ram postion Stroke length setting FWA 405 K 5 5 2 8 FWA 602 K 6 5 2 8 FWR 407 K 5 5 2 8 FWR 603 K 6 5 3 0 HS 40 K 6 0 2 8 Tools Ram postion Stroke length setting Material 1 0 mm aluminiu...

Страница 39: ...com 7 8 Setting of best ram position for the clinching 1 1st step Turn the handwheel 1 clockwise all the way to scale setting 0 ram all the way up Insert your material and release one working stroke...

Страница 40: ...er forming of the point develops Next steps Turn the handwheel further anticlockwise step by step to lower the ram even further Repeat this procedure until you reach the correct form of the joining po...

Страница 41: ...0 0 S DF R DF 6 mm R DF 8 mm stot mm Stotal 3 Lagen stot 2 Lagen Stotal stot 2 layers 3 layers Material St 37 approx 400 N mm2 tens strength Alu approx 250 N mm2 not cured i INFO For more information...

Страница 42: ...Specialist personal with the following knowledge must be used Training for working with the following components mechanical components pneumatic components Instruction and or reading of the instructio...

Страница 43: ...Damage visual check 1 1 3 Observe excessive noises 1 1 4 Check the tools for visible damages 1 1 5 Check the tools for secure fit 1 1 6 Type plate and information sign existand and legible 1 2 pneuma...

Страница 44: ...ersonnel does not fulfil the requirements Risk of injury to personnel and damage to the product Machine Only use personnel who fulfil the requirements above Clean the product In the case of severe con...

Страница 45: ...s not resumed e g using warning signs Get the damage repaired immediately by the maintenance service of your company or through the customer service department of the machine manufacturer 8 3 1 3 Obse...

Страница 46: ...irty Clean all dirty signs If signs are missing Place new signs on the product Maintenance 1 Type plate 2 Hazard warning sign keep hands clear 3 Mandatory sign Read the instructions before 3 4 7 Hazar...

Страница 47: ...h the product is not resumed e g using warning signs Get the damage repaired immediately by the maintenance service of your company or through the customer service department of the machine manufactur...

Страница 48: ...ent adapted to the task on hand are absolutely indispensable 8 4 2 Maintenance list No Work to be carried out h d w m a Operator 3 Mechanical components 3 1 Maintenance of standard forming tools 1 3 2...

Страница 49: ...e Only use personnel who fulfil the requirements above Keep the tools free of dust and metal residues Tools may not be oiled or greased If the normal forming power cannot be reached the tools must be...

Страница 50: ...All lubrication points have been provided with sufficient lubricant by the manufacturer Therfore no lubri cation is necessary when putting the machine into service No Contactposition A B Sign of the c...

Страница 51: ...ducing valve 2 adjustable Condensed water has to be emptied periodically 1 turn of the knurled screw 3 8 4 3 3 Air servicing unit 1 2 3 Pic 8 4 3 2 Air servicing unit WARNING Unintentional starting of...

Страница 52: ...nd corresponding edition number are noted on the cover sheet of the operating instructions bar bar unit of pressure ca circa approx C temperature in Celsius ggf possibly kg kilogram unit of mass kN Ki...

Страница 53: ...er a suspended load forbidden Warning sign Danger of Tilting DANGER Indicates an imminent potential danger If no suitable measures are taken death or serious injuries will occur WARNING Indicates a po...

Страница 54: ...et for the operating hours Datum Date Stunden Hours Gesamt Total Gesamtstunden Total hours Datum Date Stunden Hours Gesamt Total bertrag Carry over Gesamtstunden Total hours Datum Date Stunden Hours G...

Страница 55: ......

Страница 56: ...design characteristics of the Unit Machine and thereby adversely affect the active and or the passive operating safety ECKOLD declines to accept any guarantee or liability for damage which results th...

Страница 57: ...Safety ring for shaft bl st 1 DIN 471 d 10 Customer Please complete Company ____________________________ Street _____________________________ PC and Place _____________________________ Country ______...

Страница 58: ...Country _____________________________ Phone _____________________________ E Mail _____________________________ Product data Product designation Kraftformer Product type KF 170 PD Item No ____________...

Страница 59: ...CKOLD AG 58 10 3 Customer Service Adress ECKOLD AG Rheinstrasse 8 CH 7203 Trimmis Schweiz Switzerland Telefon 41 081 354 12 70 Telefax 41 081 354 12 01 eMail machines eckold ch Net www eckold com Spar...

Страница 60: ...ormer KF 170 PD 021 200 2502 Pos Item No Designation Qty Type Dimensions 021 200 2502 Kraftformer KF 170 PD 1 021 200 2500 Apparatus head KF 170 PD 1 2 023 127 0000 Pedestal 1 3 268 100 0080 Mandatory...

Страница 61: ...271 450 0010 Covering 1 PG 11 7 271 450 0020 Covering 1 PG 16 8 023 125 0032 Covering 1 9 021 300 2029 Continuous stroke module 1 10 268 170 0023 Type plate 1 11 268 100 0025 ECKOLD Logo 2 12 268 100...

Страница 62: ...e Dimensions 021 300 1002 Housing 1 021 300 1003 Housing 1 2 023 125 0013 Ram 1 3 023 125 0004 Eccentric lever 1 4 023 125 0029 Return motion device 1 5 023 125 0014 Covering 1 6 023 125 0015 Covering...

Страница 63: ...gnation Qty Type Dimensions 021 300 1003 Housing 1 021 400 1003 Housing 1 2 623 100 0050 Handle 2 3 253 005 0130 Hexagon screw galv 4 M 6 x 12 4 261 004 0076 Bush maintenance free 2 18 x 20 x 15 mm 5...

Страница 64: ...ignation Qty Type Dimensions 023 125 0013 Ram 1 023 910 0312 Spindle 1 2 023 910 0313 Ram 1 3 252 180 0003 Dowel screw black steel 1 ISO 7379 6 M 5 x 20 4 261 004 0024 Bush maintenance free 2 d 10 x d...

Страница 65: ...25 0004 Eccentric lever 1 023 910 0176 Eccentric shaft 1 2 260 009 0064 Clamping lever with threaded bolt 1 MR 63 p M 8x16 3 258 270 0026 Tension disc light 1 M 8 d 18 8 4 x 1 4 258 340 0007 Safety ri...

Страница 66: ...Designation Qty Type Dimensions 023 125 0029 Return motion device 1 023 125 0003 Console 1 2 023 910 0177 Spring saddle 1 3 266 060 2280 Pressure spring blue medium 1 d 12 5 d 25 Lo 102 4 256 021 1315...

Страница 67: ...Covering 1 023 910 0283 Covering 1 2 023 910 0284 Clamping piece 1 3 023 910 0229 Covering 1 4 255 002 0916 Straight pin 2 DIN 6325 6 m6 x 55 5 266 011 0470 Pressure spring 2 DIN 2098 0 63 x Dm5 0 x...

Страница 68: ...021 300 1005 Pos Item No Designation Qty Type Dimensions 021 300 1005 Tool holder 1 020 910 0011 Pulling rod 1 2 021 400 1009 Tool holder 1 3 020 910 0018 Nut 1 4 260 002 0103 Clamping lever 1 J 2 M 8...

Страница 69: ...readed bush 1 2 023 125 0026 Spindle 1 3 023 125 0024 Stop 1 4 023 125 0008 Adjusting handle 1 5 023 910 0220 Scale 1 6 023 910 0221 Scale 1 7 266 150 6075 Tension spring 1 DIN 2097 1 1 x Da 9 9 x Lk...

Страница 70: ...25 0008 Pos Item No Designation Qty Type Dimensions 023 125 0008 Adjusting handle 1 023 125 0007 Retention pin 1 2 023 910 0218 Adjusting handle 1 3 021 910 0059 Pressure spring 1 4 261 150 0060 Ball...

Страница 71: ...Kraftformer KF 170 PD 2018 05 09 ECKOLD AG MEL 12 Machine Spare Parts List MEL 11 5 Pneumatic cylinder 023 125 0001...

Страница 72: ...471 d 45 14 252 000 0425 Cap screw 4 DIN 912 M 8x120 15 265 021 5030 O ring seal 1 0352 8307 D123 19x5 33 16 265 021 6705 Guiding ring 1 BS 50702 1400 A 10 d 140 mm 17 265 022 0122 Turcon glyd ring 1...

Страница 73: ...Qty Type Dimensions 023 125 0017 Covering 1 023 125 0023 Covering 1 2 023 125 0018 Pneumatic control set 1 3 253 003 0605 Hexagon screw 6 DIN 933 M 10 X 20 4 258 021 0004 Washer with basil 6 DIN 125 B...

Страница 74: ...000 1204 Tail end with joint ring 1 N 1 4 P 9 4 277 000 1306 Angle plug connection 1 QSL 10 5 277 003 1006 Pressure regulator with filter 1 NL2 G1 4 0 821 300 300 6 277 003 1502 3 2 stop cock 1 NL2 G...

Страница 75: ...essure lever 1 2 023 125 0028 Bolt 1 3 023 910 0185 Bolt 1 4 023 125 0031 Pressure link 1 5 023 910 0303 Guiding device 1 6 251 001 0502 Cap screw with slot 2 DIN 84 A M 5 x 8 7 258 021 0000 Washer wi...

Страница 76: ...Parts List MEL 11 7 1 Repair kit Pressure link 023 125 0037 Pos Item No Designation Qty Type Dimensions 023 125 0037 Repair kit Pressure link 1 023 910 0311 Clamping piece 1 2 252 100 0000 Hexagon key...

Страница 77: ...Kraftformer KF 170 PD 2018 05 09 ECKOLD AG MEL 18 Machine Spare Parts List MEL 11 8 Continuous stroke modul 021 300 2029...

Страница 78: ...g 1 FESTO QSLL 1 4 10 16 277 000 2320 Quick connector 3 FESTO CK 1 8 PK 3 17 277 000 0514 Blanking plug 1 FESTO B 1 4 18 277 001 0054 Muffler 2 FESTO U 1 4 19 277 000 2835 T Push in fitting 1 FESTO QS...

Страница 79: ...910 0253 Tube 1 7 260 009 0568 Clamping lever with bushing 2 MR 100 A M 16 8 266 800 0510 Stop buffer 4 50 17 mm M 10 9 252 060 0610 Cap screw 2 ISO 7380 M 12 x 60 10 262 750 0010 Steel disc 2 08 R 0...

Страница 80: ...Type Dimensions 023 122 0011 Accessory parts 1 252 102 0065 Fork wrench SW 24 1 DIN 894 2 252 102 0050 Fork wrench SW 17 1 DIN 894 3 252 100 0002 Hexagon srew driver 1 DIN 911 SW 5 4 252 100 0000 Hexa...

Страница 81: ...ECKOLD AG Rheinstrasse 8 CH 7203 Trimmis Switzerland 41 81 354 12 00 www eckold com info eckold ch...

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