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5 INCH PTO CHIPPER

13

ENGLISH

 

SERVICE & MAINTENANCE

WARNING

BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE AND MAKE SURE 

ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.

5.6  aDJusTInG/replaCInG DrIve BelT

1.  Disengage

 PTO and shut tractor engine off.

2. 

Remove belt guard.

3. 

Remove idler pulley by removing its 1/2 x 4-1/2" bolt, 

spacers, washer and nut. Take the drive belt off the 

pulleys (Figure 5.4)

4. 

Install the new belts and reinstall idler pulley.

5. 

Check pulley alignment with a straight edge and adjust 

if needed.

6. 

Check  belt  tension  and  adjust  if  needed.  The  belt 

deflection at the center of the belt should be 7/16" when 

a 20 lb. load is placed against it (see Figure 5.5).

7. 

Reinstall belt guard.

8. 

Start tractor engine and engage PTO drive clutch (see 

tractor owner's manual). Increase engine speed to rated 

PTO RPM. Test unit and adjust pulleys if needed.

Figure 5.4, PTO model drive belts

To adjust the Chipping anvil

:

1.  lift  rotor  access  cover  and  expose  rotor.  loosen 

the two 1/2" bolts that hold the chipper anvil to the 

frame. 

2.  Measure the amount of clearance between chipping 

blade and chipping anvil from inside of housing.

3.  Adjust inward or outward to desired measurement.

5.5  seTTInG THe BlaDe ClearanCe

Figure 5.3, Chipping anvil location

4.  use short grinding times and cool with water or some 

type of liquid coolant.  

5.  Remove an equal amount off each blade to maintain 

rotor balance.

6.  Small  imperfections  such  as  nicks  and  burrs  on 

the flat side of the blade will not affect the chipping 

performance of the machine.

7.  For  blades  that  have  been  repeatedly  sharpened, 

ensure that the sharpened surface extends past the 

chipping slot opening.  If it does not extend past the 

opening, the blades should be replaced.

The  chipping  blades  should  clear  the  anvil  by  1/16"  to 

1/8".  Check the clearance every 8 hours of operation and 

adjust if needed. The chipping anvil is reversible. All four 

sides of the anvil can be used for chipping.

Check the condition of the drive belt annually or after every 

25 hours of operating, whichever comes first. If the belt is 

cracked, frayed, or worn, replace it.  To replace or adjust 

drive belt, proceed as follows:

4.  Tighten  bolts  on  chipping  anvil  to  75  ft-lbs.  Make 

sure all blades clear the anvil by 1/16" to 1/8" before 

operating.

If the chipping anvil edge is damaged or worn unevenly, 

remove the two bolts holding the anvil and use one of the 

other three edges.  Adjust for correct measurement.  

Содержание CH5540

Страница 1: ...owner s manual Manual PN 31588 00 Rev 010111 Companion to PN 31589 00 SN Range B00001 C08854 ENGLISH espa ol FRAN AIS 5 INCH PTO CHIPPER ch5540 PTO...

Страница 2: ...UR WARRANTY CARD A warranty card is included in your owner s kit packaged with your machine Please take the time to fill in the information requested on the card When you send your completed card to u...

Страница 3: ...but not limited to bearings belts pulleys filters and chipper knives 3 This warranty does not cover normal maintenance service or adjustments 4 This warranty does not cover depreciation or damage due...

Страница 4: ...DRIVELINE 7 FEATURES CONTROLS 8 OPERATION 9 4 1 STARTING 9 4 2 STOPPING 9 4 3 OPERATING THE CHIPPER 10 SERVICE mAINTENANCE 11 5 1 MAINTENANCE SCHEDULE 11 5 2 CHIPPER BLADE MAINTENANCE 12 5 3 REMOVING...

Страница 5: ...lothing Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine 6 Do not operate this machine if you are under the influence of alcohol m...

Страница 6: ...Inspect for damage B Replace or repair any damaged parts and C Check for and tighten any loose parts 13 Check blade bolts for proper torque after every 8 hours of operation Check blades and rotate or...

Страница 7: ...and the associated hazards See the engine owner s manual or contact the engine manufacturer for engine safety instructions and decals Make certain that all safety and operating decals on this machine...

Страница 8: ...OPERATE THIS EQUIPMENT ALWAYS STAND CLEAR OF DISCHARGE AREA WHEN OPERATING THIS MACHINE KEEP FACE AND BODY AWAY FROM DISCHARGE AREAS PN 12174 6 do not operate machine with out shields in place failur...

Страница 9: ...ctly installed Rotating cutting blades can cause serious personal injury 2 1 ATTACH CHIPPER CHUTE 1 Use a support or hoist to hold the chipper chute in place on the chipper frame 2 Mount the chute to...

Страница 10: ...4 and nylock nuts 5 1 2 3 4 5 6 7 9 8 10 Figure 2 4 Attach discharge deflector Figure 2 2 Attach clamp ring and spacer Figure 2 3 Attach discharge tube 4 Lubricate the chute by applying grease to the...

Страница 11: ...nsult your dealer for correct operating procedures Consult the attached GKN Walterscheid driveline manual for complete service and maintenance recommendations 5 On larger outer tube measure back 1 1 4...

Страница 12: ...iveline are 18 11 and 24 49 This will leave a 6 43 overlap See Section 2 10 for instructions on checking driveline length 3 Belt guard Never remove shield while machine is running 4 Chipper chute Feed...

Страница 13: ...s manual Increase engine speed to rated PTO RPM As with any other piece of outdoor equipment getting the feel for how your machine operates and getting to know the best techniques for particular jobs...

Страница 14: ...r foreign objects when feeding material into the machine 4 Feed brush from the side of the chipper chute rather than from the front Step aside to avoid being hit by the brush moving into the chipper 5...

Страница 15: ...d nature of chipping REQUIRES THE OWNER TO PERFORM THE ABOVE LISTED NORMAL MAINTENANCE Special consideration to maintain and re torque the CHIPPER ANVIL CHIPPER BLADES AND ALL INTERNAL AND EXTERNAL NU...

Страница 16: ...rain on the machine Check the sharpness of the blades every 5 15 hours of operation and sharpen as needed Your blades need to be sharpened if Machine vibrates severely when material is fed into the ch...

Страница 17: ...ng anvil from inside of housing 3 Adjust inward or outward to desired measurement 5 5 SETTING THE BLADE CLEARANCE Figure 5 3 Chipping anvil location 4 Use short grinding times and cool with water or s...

Страница 18: ...bolts to 75 ft lbs Lock rear bearing 10 Slide spacer and bushing onto shaft with flange against bearing and lock bushing to shaft Attach rotor pulley to bushing Replacedrivebeltsandreinstallidlerpull...

Страница 19: ...d to excessive heat and or unseating of the seals Add grease slowly and under light pressure Whenever possible rotate bearing slowly while lubricating NOTE 1 Every 8 hours lubricate PTO cross journals...

Страница 20: ...ion Check drive belts and pulleys for bad or worn areas Check for dull chipper blades or shredder knives Rotor out of balance Inspect rotor for broken or missing chipper blades replace if needed Check...

Страница 21: ...MAX CHIPPER CAPACITY 5 12 7 cm CHIPPER BLADES 4 Reversible Tool Steel 4 Reversible Tool Steel CHIPPING ANVIL 5 63 X 4 00 X 0 375 14 3 cm x 10 2 cm x 0 95 cm DISC SPEED 1600 RPM 1650 RPM DISC SIZE 20...

Страница 22: ...30 250 475 350 560 410 M20 240 180 475 350 675 500 800 580 M22 330 250 650 475 925 675 1075 800 M24 425 310 825 600 1150 850 1350 1000 M27 625 450 1200 875 1700 1250 2000 1500 Torque value for bolts a...

Страница 23: ...4 INCH CHIPPER 19 Section OPTIONS 8 Part DECSCRIPTION 72493 KIT CHIPPER BLADES...

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