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15

4.5 INCH CHIPPER

ENGLISH

SERVICE & MAINTENANCE

WARNING

BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE, AND  

MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.

5.10.1 DRIVE BELT ADJUSTMENT

Check the condition of the drive belt annually or after 

every  25  hours  of  operation,  whichever  comes  first.  If 

the belt is cracked, frayed, worn or stretched, replace it. 

Replace belt with original banded type belt only. Do not 

use single type belts.
1.  Move the engagement lever to the RELEASE position.
2. 

Disengage PTO and shut off tractor engine.

3.  Remove the PTO shaft from the tractor and disconnect 

from the 3 point hitch.

4.  Move the engagement lever to the CHIPPING 

position.

5. 

Remove the 5/16" bolts to take off either the front or 

rear belt shield.

6.  Either tighten or loosen the eyebolt at the base of the 

idler  until  the  belt  deflection  is  about  7/16"  when  a 

20 lb. load is placed against the belt.

7.  Reinstall belt shields.

5.10.2 FRONT DRIVE BELT REPLACEMENT

1.  Move the engagement lever to the RELEASE position.
2. 

Disengage PTO and shut off tractor engine.

3.  Remove the PTO shaft from the tractor and disconnect 

from the 3 point hitch.

4.  Remove the four 5/16" × 5/8" hex bolts and four 5/16" 

× 3/4" hex bolts securing the front belt shield to the 

chipper housing. Remove the shield and set aside.

5.  Remove the front bearing snap pin. Then, remove the 

1/2" × 1-1/2" bolts that connect the front bearing to 

the bearing support weldment.

6.  Remove the four 3/8" × 1" carriage bolts, washers and 

nylock nuts securing the bearing support weldment 

to the chipper housing. Remove bearing support 

weldment and set aside.

7.  Loosen the eye bolt to release tension on the belt 

(Figure 5.6).

8.  Remove the 3/8" × 3-3/4" hex bolt, washers and 

nylock nut securing the idler pulley to the idler bracket. 

Remove the idler pulley.

9.  Remove the old belt and install the new belt.
10. Reattach the idler pulley to the idler bracket.
11. 

Tighten the eye bolt until belt deflection is 7/16" when 

a 20 lb. load is placed against the belt (Figure 5.7).

12. Slide the bearing support weldment onto the rotor 

shaft. Secure the weldment to the chipper housing 

with four 3/8" × 1" carriage bolts, washers and nylock 

nuts. Attach the front bearing to the weldment with 

two 1/2" × 1-1/2" bolts, washers and nuts. Tighten 

bearing bolts to 120 ft-lbs.

13. Reinstall bearing snap ring.
14. Reinstall the front belt shield using four 5/16" × 5/8" 

hex bolts, four 5/16" × 3/4" hex bolts and eight 5/16" 

flat washers.

5.10.3 REAR DRIVE BELT REPLACEMENT

1.  Move the engagement lever to the RELEASE position.
2. 

Disengage PTO and shut off tractor engine.

3.  Remove the PTO shaft from the tractor and disconnect 

from the 3 point hitch.

4.  Remove the forward belt shield by removing the eight 

5/16" × 3/4" bolts and washers securing the shield to 

the chipper housing.

5.  Loosen the eye bolt to release tension on the belt 

(Figure 5.8).

Figure 5.7, Front Belt Drive Replacement

5.10 DRIVE BELTS

Содержание BEAR CAT CH45540

Страница 1: ...OWNER S MANUAL ENGLISH PN 14783 00 Rev 010113 Companion to 14784 00 Range D00001 Current CH45540 540 PTO Gravity Feed 4 5 INCH CHIPPER bearcatproducts com...

Страница 2: ...chine will have either a serial number or vehicle identification number VIN VINs are located on the left side of the trailer frame near the hitch They are 17 digit numbers of the format 5VJAA001XXWXXX...

Страница 3: ...ormal wear items including but not limited to batteries bearings belts pulleys filters chipper blades shredder flails or knives 3 This warranty does not cover normal maintenance service or adjustments...

Страница 4: ...TO TRACTOR 7 3 FEATURES CONTROLS 8 4 OPERATION 10 4 1 STARTING THE CHIPPER 10 4 2 STOPPING THE CHIPPER 10 4 3 CHIPPER OPERATION GUIDELINES 11 5 SERVICE MAINTENANCE 12 5 1 MAINTENANCE SCHEDULE 12 5 2 R...

Страница 5: ...s when operating this machine 5 Avoid wearing loose fitted clothing Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine 6 Do not oper...

Страница 6: ...pect for damage B Replace or repair any damaged parts and C Check for and tighten any loose parts 13 Check blade bolts for proper torque after every 8 hours of operation Check blades and rotate or res...

Страница 7: ...If owners manual was not included or you have any questions please call 800 247 7335 or 701 282 5520 U S A See Section 1 7 for decal locations Familiarize yourself with all of the safety and operating...

Страница 8: ...elow correspond to the decals in Section 1 6 Make certain that all safety and operating decals on this machine are kept clean and in good condition Decals that need replacement must be applied to thei...

Страница 9: ...3 8 1 carriage bolts washers and locknuts Figure 2 3 Use two bolts on each side Install with nuts on the outside Figure 2 3 Chipper Chute If any bolts or nuts are dropped in the machine be sure to re...

Страница 10: ...the tractor PTO shaft and the drive shaft of the machine 3 Pull the driveline apart so the two pieces are separated Attach the 6 splined connector for the outer tube to the tractor and attach the conn...

Страница 11: ...5 BELT ENGAGEMENT LEVER During engine start up the engagement handle must be in the disengaged UP position With the engine at 1 4 throttle carefully engage the rotor by slowly pushing the engagement...

Страница 12: ...8 4 5 INCH CHIPPER FEATURES CONTROLS 6 4 5 7 9 10 1 2 8 3...

Страница 13: ...d in Section 2 4 2 Adjust three point top link so the chipper sits level 3 Start tractor engine and engage PTO refer to tractor owner s manual Increase engine speed to rated PTO RPM If forward and rev...

Страница 14: ...nger life and better performance Chipping dead dry material will create heat and dull the chipping blades quicker 8 ALWAYS feed brush from the side of the chipper chute rather than from the front Step...

Страница 15: ...torque to 17 ft lbs 1 Chipper blades Check sharpness and re torque to 120 ft lbs 1 Entire machine Clean PTO cross journals Lube PTO inner tubes Lube PTO shield retaining bearing Lube Drive belt Check...

Страница 16: ...AS NEEDED Your blades need to be sharpened if Machine vibrates severely when material is fed into the chipper Chips discharge unevenly or have stringy tails especially when chipping green branches 5 3...

Страница 17: ...are access plate 3 Reinstall the chipper discharge cap or optional discharge tube Section 2 2 Figure 5 3 Chipper Blade Surfaces The chipping blades should clear the chipping anvil located directly und...

Страница 18: ...er Remove debris taking care to avoid the chipper blades which can be extremely sharp 2 Once debris is removed replace the chipper deflector and or rotor cover If the machine becomes plugged lift the...

Страница 19: ...en remove the 1 2 1 1 2 bolts that connect the front bearing to the bearing support weldment 6 Remove the four 3 8 1 carriage bolts washers and nylock nuts securing the bearing support weldment to the...

Страница 20: ...ne 3 Remove the front belt shield 4 Remove the front bearing snap ring Then remove the 1 2 1 1 2 hex bolts that connect the front bearing to the bearing support weldment 5 Take off the bearing support...

Страница 21: ...le Mixing the two grease types may lead to premature failure WARNING Do not over grease bearings Overfilling can lead to excessive heat and or unseating of the seals Add grease slowly and under light...

Страница 22: ...chipper blades Replace blade Hard to feed chipper requires excessive power to chip Dull chipper blades Reverse or sharpen blades Obstructed discharge Use branch or similar object to clear discharge I...

Страница 23: ...mmended distance 1 16 to 1 8 Rotor will not turn Drive belt too loose or broken Replace belt or spring Obstructed discharge Use branch or similar object to clear discharge Plugged rotor Clear rotor Fe...

Страница 24: ...Chipper Blades 2 reversible 5 4 0 5 2 reversible 12 7 cm 10 2 cm 1 3 cm Chipping Anvil 5 1 75 0 375 12 7 cm 4 5 cm 0 95 cm Rotor Size 14 diameter 1 36 cm diameter 2 5 cm Rotor Speed 2000 RPM Rotor Wei...

Страница 25: ...ues by 5 BOLT DIAMETER A BOLT TORQUE SAE 2 SAE 5 SAE 8 NM FT LB NM FT LB NM FT LB 1 4 7 5 5 5 11 8 16 12 5 16 15 11 23 17 34 25 3 8 27 20 41 30 61 45 7 16 41 30 68 50 95 70 1 2 68 50 102 75 149 110 9...

Страница 26: ...22 4 5 INCH CHIPPER Section 8 OPTIONS Chipper Blade Kit 76295 00 Orchard Discharge Chute 74634 00 PART NUMBER DESCRIPTION 74634 00 KIT 4 1 2 CHIPPER DISCHARGE 76295 00 KIT 4 1 2 CHIPPER BLADE 1 2...

Страница 27: ...ECHO Bear Cat bearcatproducts com 237 NW 12th Street West Fargo ND 58078 0849 Phone 701 282 5520 Toll Free 888 625 4520 Fax 701 282 9522 E mail service bearcatproducts com sales bearcatproducts com...

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