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5) 

Should you find it necessary to service the plunger assembly (16), you can do so by removing the 

tension screw (16D).  Inspect all parts and replace as necessary. 

 

NOTE:    In  order  to  drive  the  pump  from  the  side  opposite  the  present  shaft  extension,  simply 
remove  the  valve  casing  from  the  crankcase  and  rotate  the  pump  180  degrees  to  the  desired 
position.  Be certain to rotate the seal case as well, so that the weep holes are down at the six o’clock 
position.  Change the oil fill and the oil drain plugs.  Refer to the repair instructions as necessary 
for the proper assembly sequence. 
 
 

Reassembly sequence of the ECHO Tec. high-pressure pump. 

 

1) 

Reassemble  plunger  (16)  and  the  connecting  rod  (15)  with  wrist  pin  (17).    Place  assemblies  in 

crankcase  (1).    Install  crankshaft  through  connecting  rods,  again  being  careful  not  to  bend  or 
otherwise damage the connecting rods. 

 
2) 

Replace left and right side bearings (12A and 12B), if they were removed from the crankshaft.  Be 

certain  the  bearings  are  pressed  all  the  way  onto  the  shaft  and  completely  into  the  crankcase. 
Replace radial shaft seal (11) bearing cover with sight glass (7 and 8) and crankcase cover with O-
ring (3 and 4). 

 
3) 

If  oil  seals  (19)  were  removed,  replace  with  seal  lip  towards  crankcase.    Lubricate  seal  before 

replacing. 

 
4) 

Replace  seal  case  (20)  with  O-ring  (21)  over  plungers.    Generously  lubricate  O-ring  and  oil  seal 

before reassembly.  Replace V-sleeve (23) over plunger. 

 
5) 

Generously  lubricate  V-sleeve  (23).    Assemble  spacer  and  V-sleeve  (23)  into  valve  casing  (26).  

Assemble weep return ring and pressure ring (25 and 24) over plungers.  Slide the valve casing over 
plungers  and  seat  firmly.    Replace  the  eight-socket  head  cap  screws  (34)  and  tighten  to  105  inch-
pounds in a crossing pattern. 

 
6) 

Replace the six O-rings (31) and the six-valve assemblies (32X). 

Replace  the  six  valve  plugs  with  O-rings  (32  and  33)  and  tighten  securely  with  a  22mm  socket 
wrench to 33 foot-pounds. 

 
7) 

Fill crankcase with 7.5 ounces / 0.22 ltr of non-toxic, non-detergent SAE 90 gearbox oil. 

 
 
 
 
 
 

 

Содержание Watermakers 200-BMS-1

Страница 1: ...NUAL Pages 2 INTRODUCTION 3 SPECIFICATIONS 4 5 STANDARD SYSTEM FEATURES OPTIONS AND ACCESSORIES 6 FLOW DIAGRAM 7 9 INSTALLATION INSTRUCTIONS 10 INSTALLATION INSTRUCTIONS OPTIONS 11 13 SYSTEM OPERATION...

Страница 2: ...st products on the market The purpose of this manual is to allow you to become familiar with each component of your new ECH2O Tec Watermaker By understanding the function importance and normal operati...

Страница 3: ...rated performance is tested at 26 C 80 F water temperature and 33g NaCl ltr RO MEMBRANE TYPE Standard size high rejection TFC Polyamide thin film composite spiral wound single pass reverse osmosis ele...

Страница 4: ...gh pressure gauge 1 Product flow meter 25 50 100gph 1 Diverter 3 way valve 1 Breaker 10amp or 2 Breakers 10 amp with optional boost pump 6 1 Hardener pH neutralizer kit with mineral element and 2pcs 3...

Страница 5: ...al cartridge stainless steel bracket 8 screws shut off valve 2 x 5 8 hose barb connectors 10ft 1 2 braided hose 4 x 1 2 hose clamps Low pressure gauge The low pressure gauge indicates when the pre fil...

Страница 6: ...ermakers DATE 31 05 06 REV 3 1 DRWN MS BOOST PUMP FRESH WATER FLUSH FILTER FILTER STRAINER FILTER PUMP FILTER 5 20 PSI PSI FLOW REJECT WATER REJECT WATER OUTLET CLEANING STORAGE SOLUTION INTAKE R O ME...

Страница 7: ...ld only do the electrical installation Connect the wire of the magnetic clutch to the system switch on the control panel Supply 12V DC to the switch This wire needs to be protected by a 10A fuse When...

Страница 8: ...h storage valve is supplied connect the 3 4 hose fitting on the tee to the bottom intake fitting of the high pressure pump INSTALL ALL PLUMBING TO ELIMINATE ANY AIR POCKETS IN THE SYSTEM CAUTION USE A...

Страница 9: ...your water tanks into the R O membrane and does not require a new fitting in your tank When using a spigot as the taste test station be sure you have no shut off valves in the product water line A han...

Страница 10: ...plied nylon nipple to the standard filter housing and reconnect the reinforced vinyl hose The 5micron cartridge has to be installed as the second filter in flow direction 5MICRON PRE FILTER HOUSING WI...

Страница 11: ...Switch on the boost pump optional and the electro magnetic clutch 7 Flush the air out of the system Check the brine discharge at the output location Caution Never allow any leaks in your hose or tube...

Страница 12: ...ow rate of your vessel s fresh water system pump 6 Close the seawater intake valve MEMBRANE STORAGE PROCEDURE If you intend to store your watermaker for more than 7 days growth of microorganism will d...

Страница 13: ...bel CAUTION Do not mix different cleaning chemicals together Do not use different cleaning chemicals together at the same time Mix the cleaning chemicals separately and use them separately Note All cl...

Страница 14: ...applicable When brushes are worn out High pressure pump Change crankcase oil Change packing seals and O rings Initial change after 50 hrs Every 200 operating hours or 6 months Every 5000 hrs or 2 year...

Страница 15: ...s inner wall and remove it in one fast pull 6 Inspect the end plug for hairline cracks or damages on the O rings and O ring grooves 7 Pull the membrane on the product pipe out of the pressure vessel o...

Страница 16: ...recommended lubricant SAE 90 gear box oil non detergent Check inlet lines for restrictions and or proper size Check strainer and filter s Inability to build up pressure Discharge valve chamber has ai...

Страница 17: ......

Страница 18: ...16B and copper gasket 16D and clean the old Locktite from the plunger bolt 16C and plunger base 16A Replace the plunger with the new one and Locktite the plunger bolt and torque to 120 inch pounds NOT...

Страница 19: ...s 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase Replace radial shaft seal 11 bearing cover with...

Страница 20: ...s Service Center The purchaser must pay any transportation or labor expenses incurred in removing and returning the product A return authorization must be obtained before any part or component is ship...

Страница 21: ...nger of the Reverse Osmosis Membrane Element s fouling or drying out Therefore we can ship your system without the Membrane s This allows you to install the system at the appropriate time in your sche...

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