ECH2O Tec. 200-AMS-1 Скачать руководство пользователя страница 17

5)

 

Should you find it necessary to service the plunger assembly (16), you can do so by removing the 

tension screw (16D).  Inspect all parts and replace as necessary. 

 

NOTE:    In  order  to  drive  the  pump  from  the  side  opposite  the  present  shaft  extension,  simply 
remove  the  valve  casing  from  the  crankcase  and  rotate  the  pump  180  degrees  to  the  desired 
position.  Be certain to rotate the seal case as well, so that the weep holes are down at the six o’clock 
position.  Change the oil fill and the oil drain plugs.  Refer to the repair instructions as necessary 
for the proper assembly sequence. 
 
 

Reassembly sequence of the ECHO Tec. high-pressure pump. 

 

1)

 

Reassemble  plunger  (16)  and  the  connecting  rod  (15)  with  wrist  pin  (17).    Place  assemblies  in 

crankcase  (1).    Install  crankshaft  through  connecting  rods,  again  being  careful  not  to  bend  or 
otherwise damage the connecting rods. 

 
2)

 

Replace left and right side bearings (12A and 12B), if they were removed from the crankshaft.  Be 

certain  the  bearings  are  pressed  all  the  way  onto  the  shaft  and  completely  into  the  crankcase. 
Replace radial shaft seal (11) bearing cover with sight glass (7 and 8) and crankcase cover with O-
ring (3 and 4). 

 
3)

 

If  oil  seals  (19)  were  removed,  replace  with  seal  lip  towards  crankcase.    Lubricate  seal  before 

replacing. 

 
4)

 

Replace  seal  case  (20)  with  O-ring  (21)  over  plungers.    Generously  lubricate  O-ring  and  oil  seal 

before reassembly.  Replace V-sleeve (23) over plunger. 

 
5)

 

Generously  lubricate  V-sleeve  (23).    Assemble  spacer  and  V-sleeve  (23)  into  valve  casing  (26).  

Assemble weep return ring and pressure ring (25 and 24) over plungers.  Slide the valve casing over 
plungers  and  seat  firmly.    Replace  the  eight-socket  head  cap  screws  (34)  and  tighten  to  105  inch-
pounds in a crossing pattern. 

 
6)

 

Replace the six O-rings (31) and the six-valve assemblies (32X). 

Replace  the  six  valve  plugs  with  O-rings  (32  and  33)  and  tighten  securely  with  a  22mm  socket 
wrench to 33 foot-pounds. 

 
7)

 

Fill crankcase with 7.5 ounces / 0.22 ltr of non-toxic, non-detergent SAE 90 gearbox oil. 

 
 
 
 
 
 

 

Содержание 200-AMS-1

Страница 1: ...EM FEATURES OPTIONS AND ACCESSORIES 6 FLOW DIAGRAM 7 9 INSTALLATION INSTRUCTIONS 10 INSTALLATION INSTRUCTIONS OPTIONS 11 12 SYSTEM OPERATION SHUT DOWN AND FLUSH PROCEDURE 13 MEMBRANE CLEANING PROCEDUR...

Страница 2: ...st products on the market The purpose of this manual is to allow you to become familiar with each component of your new ECH2O Tec Watermaker By understanding the function importance and normal operati...

Страница 3: ...ce is tested at 26 C 80 F water temperature and 33g NaCl ltr RO MEMBRANE TYPE Specifically selected high rejection proprietary TFC Polyamid thin film composite spiral wound single pass reverse osmosis...

Страница 4: ...uct flow meter 25 50 100gph 1 Diverter 3 way valve 1 Breaker 20amp 230V or 30amp 115V or 2 Breakers like above and 5 amp with optional boost pump 6 15 feet 4 5 meter high pressure hose with 2 x 316 hi...

Страница 5: ...al cartridge 316 bracket 8 screws shut off valve 2 x 5 8 hose barb connectors 10ft 1 2 braided hose 4 x 1 2 hose clamps Low pressure gauge The low pressure gauge indicates when the pre filters have to...

Страница 6: ...ermakers DATE 31 05 06 REV 3 1 DRWN MS BOOST PUMP FRESH WATER FLUSH FILTER FILTER STRAINER FILTER PUMP FILTER 5 20 PSI PSI FLOW REJECT WATER REJECT WATER OUTLET CLEANING STORAGE SOLUTION INTAKE R O ME...

Страница 7: ...all other components and hoses tubes are completely assembled remove the caps on the high pressure fittings and the blue sealed tube from the product water outlet on the membrane housing s and then f...

Страница 8: ...a 20foot length so it may be cut to suit your needs Leave a little extra length of hose Never bend the high pressure hose tighter than a 4 10cm radius Assembly instructions for the 316 stainless steel...

Страница 9: ...ted water to back flow from your water tanks into the R O membrane and does not require a new fitting in your tank When using a spigot as the taste test station be sure you have no shut off valves in...

Страница 10: ...impeller magnet assembly This assembly rotates on a stationary spindle and up against a thrust washer These are the only parts that can wear and may need to be replaced 5 MICRON PRE FILTER HOUSING Co...

Страница 11: ...er valve to sample position 5 Switch on the boost pump optional 6 Switch on the high pressure pump 7 Flush the air out of the system Check the brine discharge at the output location Caution Never allo...

Страница 12: ...If you intend to store your watermaker for more than seven days growth of micro organism will degrade the RO membrane s performance The RO membrane s should be flushed with a biocide solution This wi...

Страница 13: ...Do not use different cleaning chemicals together at the same time Mix the cleaning chemicals separately and use them separately Note All cleaning and preserving procedures can be done with either sea...

Страница 14: ...trainer Inspect and clean screen and housing 100 hrs or when clogged Pre filters s Replace element s and clean housing s 200 hrs or when clogged suction higher than 3 Hg Carbon flush filter Replace el...

Страница 15: ...gear box oil non detergent Check inlet lines for restrictions and or proper size Check strainer and filter s Inability to build up pressure Discharge valve chamber has air trapped within it Allow mor...

Страница 16: ...16B and copper gasket 16D and clean the old Locktite from the plunger bolt 16C and plunger base 16A Replace the plunger with the new one and Locktite the plunger bolt and torque to 120 inch pounds NOT...

Страница 17: ...s 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase Replace radial shaft seal 11 bearing cover with...

Страница 18: ......

Страница 19: ...s Service Center The purchaser must pay any transportation or labor expenses incurred in removing and returning the product to the service center The limited warranty does not extend to any system com...

Страница 20: ...lete with Reverse Osmosis Membrane Element s However if the ECHO Tec System will not be put to use within 9 months of shipment there is a potential danger of the Reverse Osmosis Membrane Element s fou...

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