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EP100 Master Instruction 

9

 

 

_____________________________________________________ 

 

D00002-C-04

 

 

 

4.3 Preparation of the actuator 

First the rotary adaptor is being prepared: 

For attachment to a counter-clockwise or left turning 
actuator secure the stud screw 

on the left side of 

the 

“R”

 in the threaded hole of the rotary adaptor 

(see the big 

“L”

 marked drawing below).  

For attachment to a clockwise or right turning actuator 
secure the stud screw 

on the right side of the 

“L”

 in 

the threaded hole of the rotary adaptor (see the big 

“R”

 marked drawing below).  

Than the feed back shaft 

9

 should be turned with the 

bevelled side (flat part) according to the stud screw 4  
(on the 0% position of the rotation indicator). Now screw 
and tighten the bolt in the coupling against the flat part 
of the feedback shaft (do not screw against the thread!). 
Finally turn the feedback shaft in such a way that the 

“R”

 or the 

“L”

 of the coupling points to the arrow 

10

 of 

the EP100 housing. Now place the rotary adaptor 

with 

two washers 

on the feedback shaft 

of the positioner 

against the stop. 

Note :    

When the product temperature rises, than the 

drive shaft 

becomes longer. Therefore, the rotary 

adaptor 

must be mounted so that approx. 1 mm  

(0.04 inch) of clearance results between the drive  

shaft 

and the rotary adaptor 

3

. This is achieved by 

placing an appropriate number of washers 

on the 

feedback shaft stub 

before attaching the rotary 

adaptor. Two washers should result in a clearance of 1 
mm. 
 
Beginning and end positions of the actuator drive shaft 

and feedback shaft 

are marked in the figures below 

( the big 

“L”

 for the left-rotating actuator and the big 

”R”

  for the right-rotating actuator) by light-grey arrows 

for the respective direction of rotation. The feedback 
shaft is now in the normal position corresponding to the 
failsafe position of the actuator. No shifting of feedback 
shaft anymore!

 

   

4.4 Mounting of positioner 

EP100 positioner and actuator are in failsafe position. 
Attach the EP100 on the console in such a way that the 
catch of coupling 

is guided into the groove of shaft 

1

Use bolt 

to center and align the positioner to the 

actuator. Be careful not to shift shafts 

and 

and that 

both shafts are exactly flush. Fasten the EP100 
positioner to the bracket by means of 4 lock washers 
and 4 screws M6 x 12. 
 
 

Direction  

of rotation 

 

 

 100% 

of feedback  

shaft 

9

 

              

10                                                                                                                                          10 

 
 
 
 
 
 
 
 
 
 

Direction 

of rotation 

 100% 

of feedback 

shaft 

9

 

 
 

 
 
 

 

Counter-clockwise                                                     Clockwise or 

  or left turning actuator                                           right turning actuator 

Содержание EP100

Страница 1: ...tiometers Load 300 Low air consumption Angle range up to 95 degree Supply air pressure up to 6 bar 90 psig Single acting or double acting Mechanical travel indicator Reverse polarity protection and in...

Страница 2: ...ng of Input Signal Range Split Range 14 7 4 Gain G 15 7 5 Zero ZERO and Span S 15 7 6 Damping D 15 7 7 Travel indicator 15 7 8 Air reducing throttles 16 7 9 Basic adjustment of electronics 16 7 10 Pne...

Страница 3: ...ter P5 The resulting internal signal is guided to the analog control circuit 11 the gain of which is adjustable via potentiometer P4 The output of the control circuit drives the electromechanic conver...

Страница 4: ...ge SELV or SELV E Safety precautions taken in the instrument may be rendered ineffectual if the instrument is not operated in accordance with the Master Instructions Limitation of power supplies for f...

Страница 5: ..._________________________________________ D00002 C 04 2 LABELS A Nameplate B Additional label for option Limit switches Nameplate Example EP100 Device specification Model Code SER No Serial number ECE...

Страница 6: ...d 1 4 18 NPT for output II y2 8 Direct connection hole for output I y1 9 Feedback shaft 10 Connection manifold for mounting to linear actuators 11 Connection base for mounting to rotary actuators 12 T...

Страница 7: ...x B x H 101 5 x 60 x 100 5 mm 3x 1 4 18 NPT Code LEXG G Booster for double acting positioner L x B x H 121 x 39 x 81 mm 3x 1 4 18 NPT Code LEXG M Connection manifold for double acting positioner with...

Страница 8: ...d Any unused threaded holes are closed by plugs Caution Prevent accumulation of water in the instrument in this mounting position by sealing cable entry against water Provide a continuous supply of dr...

Страница 9: ...herefore the rotary adaptor 3 must be mounted so that approx 1 mm 0 04 inch of clearance results between the drive shaft 1 and the rotary adaptor 3 This is achieved by placing an appropriate number of...

Страница 10: ...lanation of abbreviatons s Supply air y1 d Output 1 for direct mounting depressurized at currentless electronics When using this output y1 as to be closed by means of hex screw y1 Output 1 depressuriz...

Страница 11: ...oss sections of 0 3 to 2 5 mm2 22 14 AWG Note When connecting shielded cable connect the cable shield only to the system Do not connect the cable shield to the EP100 Connection to terminals pos 3 3 11...

Страница 12: ...VICE openings are factory set to the operating value and are normally not reset exception see chapter 7 8 When attaching the housing cover make sure that the venting opening points to the bottom Setti...

Страница 13: ...opens rotating to the left Actuator opens rotating to the right L R Direction of rotation of feedback shaft of the double acting actuator is a o determined by the mounting side and the tubing of the...

Страница 14: ...e with the standard signal 4 to 20 mA individual valve positions may be allocated to each device which also may overlap if necessary This function is useful if an additional control range is demanded...

Страница 15: ...vior of the actuator at a discontinuous change of the input signal The input signal is provided with an additional time constant for this purpose The time constant is only noticeable in the position c...

Страница 16: ...factory adjusted an adjustment at delivery is not required The potentiometer is secured by means of lacquer against unintentional operating In the event an adjustment of the electronics becomes necess...

Страница 17: ...nnection plugged Exchange filter see page 18 Actuator moves to end position Positioner mounted on wrong side or switch1 2 set faulty R L Check mounting side as per table page 13 Pneumatik test still a...

Страница 18: ...ed Tight fitting plugs can be easily removed by tilting them diagonally inward before pulling them off Connect plugs 41 and 42 to the new electronics unit 40 and attach the new unit by using the 7 scr...

Страница 19: ...4 2 Preamplifier replacement Unscrew the preamplifier 45 from the base plate by removing screws 46 and 47 Replace 4 O rings between preamplifier 45 and base plate1 and install new preamplifier 10 4 3...

Страница 20: ...ted to each other without an intermediate transmission The control vanes are therefore moving simultaneously with the same angle rate as the feedback lever The length of the control vane corresponds w...

Страница 21: ...lights up After 2s both LED s are light up again the value for 20mA is stored Random adjustment of the current values at the end points a Move the actuator to the end position where you want to adjus...

Страница 22: ...in a certain portion of this conduct variable an individual EP100 is to be provided for each actuator The zero and span of which can be set to the respectively desired partial range of the conduct va...

Страница 23: ...o alterations reprinting copying and translation prohibited Products and publications are normally quoted here without reference to existing patents registered utility models or trademarks The lack of...

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