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16 

EP100 Master Instruction 

 

_____________________________________________________ 

 

 

 

D00002-C-04 

7.8 Air reducing throttles 

Attention: Service only 
Air flow to the actuator may be reduced via air 
reducing throttles 

17

 and 

18

 . 

 

 
Ex-factory the air capacity is non-throttled; 
generally, this is the most favorable setting. In the 
non-throttled condition the screw head is even with 
the amplifier surface. Since the flatness of the 
screw heads is not visible in the installed 
electronics, the basic setting can be restored as 
follows: 

  turn off air supply 

  carefully turn air reducing throttle screw 

clockwise until impact, thereafter 5 complete 
return rotations (counterclockwise) 

  restart air supply 

 

Reducing of output air capacity

 

Attention: Service only 
Output air capacity may be reduced in exceptional 
cases only in small volume actuators with a small 
spring range if after optimization of the control still 
oscillating tendency exists (amplification of control 
loop is too high). For this purpose turn air reducing 
throttle screws 

17

 and 

18

 to a maximum of 5 

rotations clockwise. 
 

Caution:

 Amplifier may be damaged if a loud 

noise can be heard from amplifier resulting from 
too strong reducing. Immediately turn back 
throttles significantly! 
 

7.9 Basic adjustment of electronics 

Attention: Service only 
The electronics unit has been sufficiently factory-
adjusted; an adjustment at delivery is not required. 
The potentiometer is secured by means of lacquer 
against unintentional operating. 
In the event an adjustment of the electronics 
becomes necessary (e.g. following exchange of 
electronics) the procedure is as follows: 
 
a) Enter input current 4 mA. 

b) Switch S3 to “II”: p

ositioner control loop is 

opened. 

c) Turn potentiometer P1 until actuator just begins 

to move from its end position. 

d) Return S3 to “I”.

 

7.10 Pneumatic test 

Attention: Service only 
To check the pneumatic parts of the positioner by directly 
applying current to the IP module (no control). 

Procedure: Put switch 8 in position ”II” (see illustration).

 

 

 

Attention! 

Resetting of switch 8 initiates actions influencing and possibly 
disturbing the current process! Therefore, no medium should 
flow through the valve during these settings. 
 

Setting switch 8 to position “II” actuates a pneumatic test 

checking the function of the positioners pneumatic system 

including its control. If switch 8 is set from position “I” 

(condition of operation) to position “II”, the pressu

re in the 

actuator goes to nearly air supply pressure. The actuator 
moves to the direction associated with maximum pressure. 
 
If no reaction is shown, check: 
- does air supply exist? 
- is plug connected to IP module? 
If these items are okay, possibly the electronics or a 
pneumatic part are defect. Exchange see page 18. 
 

During operation switch 8 must be in position “I” at all times!

 

 

8 DECOMMISSIONING 

Before decommissioning the unit, disconnect supply air and 
the electrical input signal. 

Содержание EP100

Страница 1: ...tiometers Load 300 Low air consumption Angle range up to 95 degree Supply air pressure up to 6 bar 90 psig Single acting or double acting Mechanical travel indicator Reverse polarity protection and in...

Страница 2: ...ng of Input Signal Range Split Range 14 7 4 Gain G 15 7 5 Zero ZERO and Span S 15 7 6 Damping D 15 7 7 Travel indicator 15 7 8 Air reducing throttles 16 7 9 Basic adjustment of electronics 16 7 10 Pne...

Страница 3: ...ter P5 The resulting internal signal is guided to the analog control circuit 11 the gain of which is adjustable via potentiometer P4 The output of the control circuit drives the electromechanic conver...

Страница 4: ...ge SELV or SELV E Safety precautions taken in the instrument may be rendered ineffectual if the instrument is not operated in accordance with the Master Instructions Limitation of power supplies for f...

Страница 5: ..._________________________________________ D00002 C 04 2 LABELS A Nameplate B Additional label for option Limit switches Nameplate Example EP100 Device specification Model Code SER No Serial number ECE...

Страница 6: ...d 1 4 18 NPT for output II y2 8 Direct connection hole for output I y1 9 Feedback shaft 10 Connection manifold for mounting to linear actuators 11 Connection base for mounting to rotary actuators 12 T...

Страница 7: ...x B x H 101 5 x 60 x 100 5 mm 3x 1 4 18 NPT Code LEXG G Booster for double acting positioner L x B x H 121 x 39 x 81 mm 3x 1 4 18 NPT Code LEXG M Connection manifold for double acting positioner with...

Страница 8: ...d Any unused threaded holes are closed by plugs Caution Prevent accumulation of water in the instrument in this mounting position by sealing cable entry against water Provide a continuous supply of dr...

Страница 9: ...herefore the rotary adaptor 3 must be mounted so that approx 1 mm 0 04 inch of clearance results between the drive shaft 1 and the rotary adaptor 3 This is achieved by placing an appropriate number of...

Страница 10: ...lanation of abbreviatons s Supply air y1 d Output 1 for direct mounting depressurized at currentless electronics When using this output y1 as to be closed by means of hex screw y1 Output 1 depressuriz...

Страница 11: ...oss sections of 0 3 to 2 5 mm2 22 14 AWG Note When connecting shielded cable connect the cable shield only to the system Do not connect the cable shield to the EP100 Connection to terminals pos 3 3 11...

Страница 12: ...VICE openings are factory set to the operating value and are normally not reset exception see chapter 7 8 When attaching the housing cover make sure that the venting opening points to the bottom Setti...

Страница 13: ...opens rotating to the left Actuator opens rotating to the right L R Direction of rotation of feedback shaft of the double acting actuator is a o determined by the mounting side and the tubing of the...

Страница 14: ...e with the standard signal 4 to 20 mA individual valve positions may be allocated to each device which also may overlap if necessary This function is useful if an additional control range is demanded...

Страница 15: ...vior of the actuator at a discontinuous change of the input signal The input signal is provided with an additional time constant for this purpose The time constant is only noticeable in the position c...

Страница 16: ...factory adjusted an adjustment at delivery is not required The potentiometer is secured by means of lacquer against unintentional operating In the event an adjustment of the electronics becomes necess...

Страница 17: ...nnection plugged Exchange filter see page 18 Actuator moves to end position Positioner mounted on wrong side or switch1 2 set faulty R L Check mounting side as per table page 13 Pneumatik test still a...

Страница 18: ...ed Tight fitting plugs can be easily removed by tilting them diagonally inward before pulling them off Connect plugs 41 and 42 to the new electronics unit 40 and attach the new unit by using the 7 scr...

Страница 19: ...4 2 Preamplifier replacement Unscrew the preamplifier 45 from the base plate by removing screws 46 and 47 Replace 4 O rings between preamplifier 45 and base plate1 and install new preamplifier 10 4 3...

Страница 20: ...ted to each other without an intermediate transmission The control vanes are therefore moving simultaneously with the same angle rate as the feedback lever The length of the control vane corresponds w...

Страница 21: ...lights up After 2s both LED s are light up again the value for 20mA is stored Random adjustment of the current values at the end points a Move the actuator to the end position where you want to adjus...

Страница 22: ...in a certain portion of this conduct variable an individual EP100 is to be provided for each actuator The zero and span of which can be set to the respectively desired partial range of the conduct va...

Страница 23: ...o alterations reprinting copying and translation prohibited Products and publications are normally quoted here without reference to existing patents registered utility models or trademarks The lack of...

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