Eaton Vikers V200 Series Скачать руководство пользователя страница 11

11

Troubleshooting

TROUBLE

PROBABLE CAUSE

REMEDY

Pump not delivering fluid

Driven in the wrong direction of rotation

The drive direction must be changed
immediately to prevent seizure. Figure 9
shows the correct ring position for each
direction of rotation.

Coupling or shaft sheared or
disengaged.

Disassemble the pump and check the
shaft and cartridge for damage. (See
Section VI.) Replace the necessary
parts.

Fluid intake pipe in reservoir restricted

Check all strainers and filters for dirt and
sludge. Clean if necessary.

Fluid viscosity too heavy to pick up
prime.

Completely drain the system. Add new
filtered fluid of the proper viscosity.

Air leaks at the intake. Pump not priming

Check the inlet connections to
determine where air is being drawn in.
Tighten any loose connections. See that
the fluid in the reservoir is above the
intake pipe opening. Check the
minimum drive speed which may be too
slow to prime the pump.

Relief valve stuck open. (Models with
integral relief valve only)

Disassemble the pump and wash the
valve in clean solvent. Return the valve
to its bore and check for any stickiness.
A gritty feeling on the valve periphery
can be polished with crocus cloth. Do
not remove excess material, round off
the edges of the lands or attempt to
polish the bore. Wash all parts and
reassemble the pump.

Vane(s) stuck in the rotor slot(s)

Disassemble the pump. Check for dirt or
metal chips. Clean the part thoroughly
and replace any damaged pieces. If
necessary, flush the system and refill it
with clean fluid.

Insufficient pressure build-up

System relief valve set too low

Use a pressure gage to correctly adjust
the relief valve.

Worn parts causing internal leakage of
pump delivery

Replace pump cartridge.

Pump making noise

Pump intake partially blocked

Service the intake strainers. Check the
fluid condition and, if necessary, drain
and flush the system. Refill with clean
fluid.

Air leaks at the intake or shaft seal. (Oil
in reservoir would probably be foamy)

Check the inlet connections and seal to
determine where air is being drain in.
Tighten any loose connections and
replace the seal if necessary. See that
the fluid in the reservoir is above the
intake pipe opening.

Pump drive speed too slow or too fast

Operate the pump at the recommended
speed.

Coupling misalignment

Check if the shaft seal bearing or other
parts have been damaged. Replace any
damaged parts. Realign the coupled
shafts.

Figure 4. Troubleshooting Chart

Содержание Vikers V200 Series

Страница 1: ...M 2000 S Revised 11 01 85 Vane Pumps V100 V200 V300 V400 V500 and V2P Series Overhaul Manual Vickers Vane Pumps...

Страница 2: ...2 EEaton Hydraulics Incorporated 2000 All Rights Reserved...

Страница 3: ...Installation and Operating Instructions A Installation Drawings 7 B Drive Connections 7 C Shaft Rotation 8 D Piping and Tubing 8 E Hydraulic Fluid Recommendations 8 F Overload Protection 9 G Port Pos...

Страница 4: ...Service parts information and installation dimensions are not contained in this manual The parts catalogs and installation drawings listed in Table 1 are available from Vickers Model Codes There are...

Страница 5: ...tation pumping capacity and port positions can be readily changed to suit particular applications B Assembly and Construction The V200 series pump illustrated in the cutaway in Figure 1 is representat...

Страница 6: ...ads on the shaft are cancelled C Pressure Plate The pressure plate seals the pumping chamber as shown in Figure 3 A light spring holds the plate against the cartridge until pressure builds up in the s...

Страница 7: ...tank Pressure in spring chamber lower than system due to pressure drop across sensing orifice Poppet forced off seat as relief valve setting is reached Spring orifice Figure 4A Low Drive Speed All Pu...

Страница 8: ...n of system components with particular emphasis on hydraulic pumps Any fluid selected for use with pumps is acceptable for use with valves or motors Three important factors in selecting an oil are 1 V...

Страница 9: ...should be closely monitored to avoid exceeding a temperature of 130 F with any of these light weight or diluted oils Where special consideratins indicate a need to depart from the recommended oils or...

Страница 10: ...id is added to the system it should always be poured through a fine wire screen 200 mesh or finer It is important that the fluid be kept clean and free from any substance that may cause improper opera...

Страница 11: ...eling on the valve periphery can be polished with crocus cloth Do not remove excess material round off the edges of the lands or attempt to polish the bore Wash all parts and reassemble the pump Vane...

Страница 12: ...rotor for scoring and excessive wear Remove light score marks by lapping Replace any heavily scored or badly worn parts 3 Inspect the vanes for burrs wear and excessive play in the rotor slots Replace...

Страница 13: ...or Cover Screw Flange Gasket Bearing Seal Bearing Ring Pin Pressure Plate Spring O ring Lockwasher not used on all models Model Tighten To V100 25 3 ft lbs V2 V200 70 5 ft lbs V300 100 10 ft lbs V400...

Страница 14: ...Figure 9 Install the rotor on the shaft and insert the vanes in the rotor slots Be certain the radius edges of the vanes are toward the cam ring View from Cover End Right Hand Rotation Left Hand Rotat...

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