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EATON CORPORATION Fluid Power

Test Procedure to Evaluate Fluids in Piston Pumps Technical Data V-PUPI-TS022-E March 2009

Installation

Fluid Ratings

For standard anti-wear
petroleum base fluids, the
PVH57 pump has the following
ratings:
• Rated Speed: 2400 rpm
• Rated Pressure: 250 bar (3625

psig)

• Rated Temperature: 95°C

(203°F)

• Inlet Pressure: Atmospheric

Pressure 1 bar absolute (0
psig)

For performance testing, the
PVH57 is to be tested at the
ratings listed in Table 1.

Install pump into test circuit per
Figure 1. Fill the pump case with
pre-filtered anti-wear petroleum-
based hydraulic fluid.

Table 1 – Performance Testing Ratings

RATED SPEED

RATED PRESSURE

RATED TEMP

FLUID

MAX RPM

MAX BAR (PSIG)

MAX °C (°F)

Water Glycol

1800

170 (2465)

50 (122)

Invert Emulsion

1500

155 (2247)

50 (122)

90-10 HWBF

1500

155 (2247)

50 (122)

Polyolester

1800

230 (3335)

65 (149)

Phosphate Ester

1800

230 (3335)

65 (149)

Environmentally
Friendly
Vegetable Base

1800

250 (3625)

65 (149)

Environmentally
Friendly
Synthetic Base

2400

250 (3625)

95 (203)

Figure 1

Component #

1

Vented reservoir (approx 102 gallons)

2

Heater

3

Strainer (optional)

4

Thermometer

5

2" gate valve

6

Thermometer

7

Inlet pressure transducer 100 psia

8

PVH57C-RF-2S-1*-C25V-31 Pump

9

Variable speed drive

10

Cooler

11

Flow meter

12

Return filter - 3 micron absolute full flow.
Typical model: filter #OFR60SM11, element
#V4051B3C05 (use 10

µ

m absolute for invert

emulsion)

13

Outlet pressure transducer 5000 psig

14

Pilot operated relief valve

15

Typical model: DG4V-3S-22A-M-FW-B5-60 (02-
109636)

16

Typical model: DG4V-3S-2B-M-FW-B5-60 (02-
109572)

17

Remote relief valve

18

Case pressure transducer 500 psig

19

Flow meter

20

Torque transducer

21

Load sensing line transducer 5000 psig

22

Variable orifice throttle valve (in parallel with
relief valve 14)

Note: Case line should be a separate line with the
shortest route to the return side of the reservoir
and return below the oil level.

Orifice (preferably in DG Valve 15 Body) to
limit L.S. decay rate of 6.9 to 10.3 kbar/sec
(100,000 to 150,000 psi/sec)

Содержание Vickers PVH57C-RF-2S-11-C25V-31

Страница 1: ...ump whichever is lower Inlet fluid temperature must be maintained per fluid pump rating throughout the complete test The pump to be used is a PVH57 with a pressure compensator and load sensing control...

Страница 2: ...getable Base 1800 250 3625 65 149 Environmentally Friendly Synthetic Base 2400 250 3625 95 203 Figure 1 Component 1 Vented reservoir approx 102 gallons 2 Heater 3 Strainer optional 4 Thermometer 5 2 g...

Страница 3: ...the compensator at rated pressure adjust speed and temperature per the ratings for the test fluid Perform the pump performance check procedure Sequence of Operations 1 Energize 15 while 16 is de ener...

Страница 4: ...igure 3 Identify the pistons and respective bores in the cylinder barrel per Figure 4 for re assembly into the same location NOTE In millimeters measure cylinder barrel bores and piston OD to three de...

Страница 5: ...ally Figure 5 5 Cradle saddle bearings inspect visually Figure 5 6 Bias and control piston rod inspect visually Figure 6 7 Hold down arms and shoe face inspect visually 8 Shaft and shaft bearings insp...

Страница 6: ...ump at full displacement and some pressure set by 17 Time 0 75 sec 2 De energize 16 puts pump into P C cut off Relief valve 14 is used to limit peak pres sure Time 0 5 sec 3 De energize 15 puts pump a...

Страница 7: ...s for at least the following elements ppm P Zn Ca K Ba B Si Fe Cu Pb Sn Total Acid Number TAN mg KOH Report only for vegetable and synthetic environmentally acceptable hydraulic fluids and poly oleste...

Страница 8: ...ng it the minimum displacement to maintain the de stroked position The load sense signal line is at zero pressure Valve Plate The plate between the cylinder barrel and end cover on which the cylinder...

Страница 9: ...utput Pressure psig Output Power HP 1714 Input Torque in lb X Speed rpm Input Power HP 63025 Output HP Overall Efficiency X 100 Input HP Output Flow lpm X Output Pressure bar Output Power kW 600 Input...

Страница 10: ...block needs to be assembled between the control and the end cover valve block to pick up control piston pressure Use a variable orifice valve to vary the pump s outlet pressure refer to page 3 for pr...

Страница 11: ...ssure ___________________________________ Speed rpm __________________________________ INPUT OUTPUT OUTPUT CASE CASE CASE INLET TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY Performance Chec...

Страница 12: ...__________________ Speed rpm __________________________________ INPUT OUTPUT OUTPUT CASE CASE CASE INLET TORQUE PRESSURE FLOW FLOW TEMP PRESSURE TEMP EFFICIENCY Performance Check During 200 Hour Test...

Страница 13: ...for vegetable and syn thetic environmentally accept able hydraulic fluids and poly olester fire resistant hydraulic fluids Test Fluid Record At Test Fluid Filling Viscosity cSt 40 C ________ Water con...

Страница 14: ...Data V PUPI TS022 E March 2009 Piston Bore Record Cylinder Block Bores NO TOP MIDDLE BOTTOM 1 2 3 4 5 6 7 8 9 Piston OD Dimensions NO TOP MIDDLE BOTTOM 1 2 3 4 5 6 7 8 9 MAX MIN PISTON PISTON TO SHOE...

Страница 15: ...UPI TS022 E March 2009 Piston Bore Record Cylinder Block Bores NO TOP MIDDLE BOTTOM 1 2 3 4 5 6 7 8 9 Piston OD Dimensions NO TOP MIDDLE BOTTOM 1 2 3 4 5 6 7 8 9 MAX MIN PISTON PISTON TO SHOE NO TO BO...

Страница 16: ...Prairie MN 55344 USA Tel 952 937 9800 Fax 952 294 7722 www eaton com hydraulics Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600...

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