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9

Instructional Booklet 

IB022010EN

Effective July 2019

Revision #4

Instructions for installation, operation,  

and maintenance of medium voltage 

VC-W MR2 (integral racking) 

EATON

 www.eaton.com

E3: Motor timed out

Condition when motor continues to run in excess of 45 seconds 

during racking process . This error state condition can be caused  

from a broken motor shaft, coupling, or a damaged gear box . 

Operator should shut off power to the VC-W MR2 controller 

by tripping the 15 A circuit breaker (see 

Figure 11

) in the LV 

compartment and manually rack out the MV device . Once the  

MV device is removed from the compartment, the operator can 

replace the damaged devices .

E4: MV device position “unknown”

Controller does not know the location of the MV device in the 

breaker or auxiliary compartment . The operator must press the 

“Disconnect” button on the pendant as the other buttons will not 

function . Once the breaker has reached the disconnect position, the 

“Disconnect” LED will illuminate and the operator can start the MV 

device racking process over by pressing the “Connect” button .

E5: Open permissive

This state is due to a permissive contact being open . It could be a 

standard permissive such as the circuit breaker being closed or the 

slider bracket being pushed in . In this case, press the “Disconnect” 

button to reset the controller . Once the permissive switch is closed, 

any operation will work . Use troubleshooting guide as shown with 

Figure 1

 and 

2.

E6: Communication error

This state results from damaged communication cable or wiring . 

Check all areas of communication wiring (e .g ., discrete, CAT5, TB 

wiring, or Modbus controller wiring) . If disconnect and connect 

positional circuits are closed, the board enters programming mode 

causing a communication error .

E7: No MV device

This state occurs when the Lev-in assembly racks in and the 

“Connect” limit switch is depressed; however, no increase in  

motor current is detected . See below table for normal operating 

current values .

Device type

Racking in/out  

current (amperes)

Racking on/off  

current (amperes)

Breaker

2–3

10

5/15 kV Arc Auxiliary

5/15 kV Non-arc Auxiliary

E8: Firmware compatibility error

This state results from the pendant and controller card not having 

compatible firmware . Contact your Eaton representative to have the 

firmware updated . 

E9: No test (MR2 open/close only)

This state occurs when the test button is pressed and the control 

board does not have test activated .  See 

Figure 2

 .

 There is not a test 

position available for the MV device .

Controller diagnostic display

This feature can be used for diagnostic and troubleshooting 

purposes . The operator will press and hold down the enable button 

while pressing and holding down the unused button under the 

“Intermediate” label on the pendant for 3 seconds . The Gear type, 

controller firmware version, pendant firmware version, rack-in count, 

rack-out count, overcurrent count and “test” or “No Test” verification 

will scroll across the display .
Ex . of entire sequence:

PG  

##

GR  

##

CF  

##

PF 

 ##

RI 

 ## ##

RO  

## ##

OC  

## ##

NT or T

AD  

##

1

2

3

4

5

6

7

8

9

1 . Product Group
2 . Gear type
3 . Controller Firmware version
4 . Pendant Firmware version
5 . Rack-in count
6 . Rack-out count
7 . Overcurrent count
8 . “No Test” or “Test”
9 . MODBUS Address (01 to 99)

Each new version of the firmware will be an increased revision of 

that firmware in our system . There will be no rev 2 .1 then rev 2 .2, 

it will go from rev 2 to 3 to 4 and so on for any change made to the 

firmware .

Setting gear type

m

 CAUTION

SETTING THE WRONG GEAR TYPE CAN CAUSE THE BREAKER TO NOT 

FULLY RACK IN.  GEAR TYPE IS CELL SPECIFIC, IF A CONTROL BOARD 

IS MOVED TO A NEW CELL ONE MUST VERIFY GEAR TYPE USING 

CONTROLLER DIAGNOSTIC DISPLAY.

Setting the gear type

All gear types are imbedded in one controller firmware version . The 

gear type is set with defined inputs on power up . Gear Type may be 

set by one of the two methods shown below . If Method 1 is used it 

will override any Gear Type set using Method 2 .

Gear types

01

5/15kV 1200, 38kV 25kA *

02

5/15kV 3000A

03

5kV narrow design

04

27kV

05

5/15kV 2000A, 38kV 40kA

06

Arc aux (ignores E7)

07

¼ high aux (ignores E7)

15

Demo (ignores E7)

* 5/15 kV 2000A switchgear cells built prior to 2019 used Gear Type 01.

Method 1

, applies to pendant with enable button .

The gear type is set by turning the Gear Type Dial to correct gear 

type shown in the table in the previous section (Note: Gear Type 15 

is position F on the dial) . The gear type can then be verified with the 

diagnostic display .

Unused button

Содержание VC-W MR2

Страница 1: ...Open permissive 9 Instructions for installation operation and maintenance of medium voltage VC W MR2 integral racking Description Page E6 Communication error 9 E7 No MV device 9 E8 Firmware compatibi...

Страница 2: ...2 Instructional Booklet IB022010EN Effective July 2019 Revision 4 Instructions for installation operation and maintenance of medium voltage VC W MR2 integral racking EATON www eaton com...

Страница 3: ...source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and Eaton NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PA...

Страница 4: ...SC 29649 All possible contingencies which may arise during installation operation or maintenance and all details and variations of this equipment are not encompassed by these instructions If further i...

Страница 5: ...ive interlocks wired for every breaker cell with integrated racking and one for every auxiliary cell with integrated racking Breaker cell specific interlocks 1 Normally closed mechanism operated compa...

Страница 6: ...pass E5 error circuit CAUTION by jumpering terminals 51 to 54 you have defeated the inter lock circuit For troubleshooting move the black mo tor lead on terminal 47 to terminal 44 to bypass E2 error c...

Страница 7: ...the auxiliary pan assembly This lock prohibits an operator from manually inserting a crank into the Lev in assembly and manually racking the breaker or auxiliary device as specified in the switchgear...

Страница 8: ...hen motor current is in excess of allowed value Multiple causes could create this condition E1 error codes may occur if system is operated on temporary generator power Operator should shut off power t...

Страница 9: ...ibility error This state results from the pendant and controller card not having compatible firmware Contact your Eaton representative to have the firmware updated E9 No test MR2 open close only This...

Страница 10: ...Disconnect buttons can be used to scroll up and down 01 to 99 until the desired address number is reached While scrolling the Connect LED will continue to flash to let the user know that the address...

Страница 11: ...device from a distance of up to 30 ft 9 14 m from the equipment with a Cat 5 cable typically there will be an RJ 45 jack located on the front panel of the switchgear see Figure 14 The MV device can b...

Страница 12: ...cking device via a SCADA system or multiple Modbus interface communication systems These systems can be wired to a central control room or to a remote panel located a safe distance away from the equip...

Страница 13: ...ontrol power to breaker a At this time the breaker open and close operations can be tested electrically b To proceed further and rack the breaker to the connected position the breaker must be open 1 A...

Страница 14: ...ator should then open the breaker c After the breaker is open the error can be cleared by pressing the disconnect button 8 Once the error is cleared the operator can rack the breaker to the test or di...

Страница 15: ...15 Instructional Booklet IB022010EN Effective July 2019 Revision 4 Instructions for installation operation and maintenance of medium voltage VC W MR2 integral racking EATON www eaton com Notes...

Страница 16: ...16 Instructional Booklet IB022010EN Effective July 2019 Revision 4 Instructions for installation operation and maintenance of medium voltage VC W MR2 integral racking EATON www eaton com...

Страница 17: ...17 Instructional Booklet IB022010EN Effective July 2019 Revision 4 Instructions for installation operation and maintenance of medium voltage VC W MR2 integral racking EATON www eaton com...

Страница 18: ...n USA Publication No IB022010EN TBG001320 July 2019 Eaton is a registered trademark All other trademarks are property of their respective owners Instructions for installation operation and maintenance...

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