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Publication No. TD.08H.08.TE
November 1999
Printer in U.S.A.
Milwaukee, Wisconsin U.S.A.
5
BASIC
and
STANDARD PROGRAMMING PARAMETERS
4
FAULT
and
WARNING INDICATIONS
If the drive faults, the
FAULT
indicator lights and screen M5 will display one of
the following faults. If more than one fault has occurred, the
UP/DOWN
BROWSER
button can be used to view the active faults.
•
Once a fault has been cleared, to restart the drive and clear an active fault,
press the
RIGHT MENU
button, then the
START
button. The readout
will return to the same display it had before the drive tripped.
•
To view the drive’s fault history, go to menu screen M6 and use the
MENU
button to access the first fault, then the
BROWSER
button to view any
additional stored faults. Pressing the
ENTER
button for 2-3 seconds will reset
the fault history list.
•
When a drive warning occurs, one of the following warning codes and
description is displayed. Warnings do not disable drive functions and do not
have to be cleared.
Shaded WARNINGS will be displayed within the
BASIC
or
STANDARD Application
.
The remaining warnings will be displayed if programmed in the
STANDARD
Application
.
Indicates that the parameter may only be changed when the drive is stopped.
➀
If parameter 1.2 > motor synchronous speed, check motor and drive system
compatibility.
➁
1710 RPM = default value for (4) pole motor.
Only shaded parameters and parameter settings are accessible with the
BASIC
Application
.
With the exception of parameter 1.18, all parameters and parameter settings are
accessible with the
STANDARD Application
.
Indicates that the parameter may only be changed when the drive is stopped.
➂
In the
STANDARD Application
, Protection Parameters may be programmed to provide
either a fault or a warning.
6
MONITORING
and
PROGRAMMING
The SV9000 Multi-line Control Panel provides two additional functions
for indication and control.
The first function monitors the status of the input and output digital
devices. The status of these devices may be seen by accessing the
Monitor Menu and viewing screen
V15
,
V16
or
V17
.
The second function provides the ability to program the
ENTER
button
to perform a different function for the Programmable Pushbutton Menu,
M4.
There are four functions available for the
ENTER
button, but only for
the M4 menu. The
ENTER
button reverts to its normal function in all
other menus.
➀
The status indicator flashes while the command is being carried out.
When the
ENTER
button is pressed, the displayed parameter blinks to
indicate that a change is being made. When the change is complete, the
blinking stops and the new setting will be used.
7
For more information on Cutler-Hammer
Products . . .
call 1-800-525-2000, or visit our web site at
www.cutlerhammer.eaton.com.
For Engineering Services . . .
call 1-800-498-2678.
For Cutler-Hammer Adjustable Drives
technical information and support . . .
call
1-800-322-4986.
FAULT CODE
POSSIBLE CAUSE
F1
Overcurrent
Output current has 400% of base rating. Check for sudden load
increase, input motor lead short and/or motor failure.
F2
Overvoltage
DC Bus voltage has exceeded 135% of supply voltage
(parameter 1.14). Deceleration time may be too fast and/or utility
has high overvoltage spikes.
F3
Ground Fault
Total motor phase current does not equal zero. Check for motor
or drive output lead insulation failure.
F4
Inverter Fault
Faulty gate driver or IGBT bridge operation. Check for external
electrical interference or drive component failure.
F5
Charging Switch
Charging switch not closed when START command received.
Check for external electrical interference or drive switch failure.
F9
Undervoltage
DC Bus Voltage has dropped below 65% of supply voltage
(parameter 1.14)
F10
Input Line Supervision
Input line loss of one or more drive input phases.
F11
Output Phase
Supervision
Output phase current loss.
F12
Brake Chopper
Supervision
Brake resistor not installed – Brake resistor failure or brake
chopper failure.
F13
Drive Undertemperature Drive heatsink temperature below –10°C.
F14
Drive Overtemperature
Drive heatrsink temperature above 75°C for Standard units, or
80°C for Compact NEMA 1 units.
F15
Motor Stalled
Motor stall protection circuit has tripped.
F16
Motor Overtemperature
Drive motor temperature monitor function has determined that the
motor is overtemperature. Check motor load.
F17
Motor Underload
Motor underload condition has been sensed.
F18
Analog Input Hardware
Fault
Drive control board component failure.
F19
Option Board
Identification
Drive option board identification read failure.
F20
10V Voltage Reference
Drive control or option board +10V reference short.
F21
24V Supply
Drive control or option board +24V supply source short.
F22
EEPROM Checksum
F23
Fault
Default parameters have not been reset after FAULT Reset.
Check for external electrical interference or drive component
failure.
F25
Microprocessor
Watchdog
Check for external electrical interference or drive component
failure.
F26
Panel Communication
Fault
Communication connection between drive keypad panel and the
drive has failed.
F29
Thermistor Protection
I/O expander board thermistor input has detected a motor
overtemperature.
F36
Analog Input I
IN
< 4mA
(signal range selected =
4-20mA)
Analog current input I
IN
< 4mA. Check signal current level and
analog input wiring.
F41
External Fault
External digital input fault.
WARNING CODE
ACTION
A15
Motor Stalled
Motor Stall Protection - Check Motor.
A16
Motor Overtemperature
Motor Thermal Protection - Decrease Motor Loading.
A17
Motor Underload
Check Motor Loading.
A24
Fault History Values,
MWh Counters or
Operating Day/Hour
Counters Have been
Changed
No Action Can Be Taken.
A28
A Selected Application
Change has Failed
Re-Enter the Application Change.
A30
Unbalanced Phase
Current
Contact Cutler-Hammer Adjustable Frequency Drives Technical
Information and Support.
A45
SV9000 Overtemperature SV9000 Operting Temperature has exceeded 70°C - Check for
Restricted Air Flow and/or Dirty or Blocked Drive CoolingFins.
A46
Analog Input Reference
Analog Input Reference I
in
+ (Term. 5) <4mA - Check the Input
Current Loop.
A47
External Warning
Check the External Fault Circuit or Device.
PARAMETER NO.
&
NAME
RANGE
&
DESCRIPTION DEFAULT SET TO
BASIC PARAMETERS
1.1
Minimum Frequency
0-Parameter 1.2
0.0 Hz
1.2
Maximum Frequency
Parameter 1.1 – 120/500 Hz
➀
60.0 Hz
1.3
Acceleration Time 1
0.1-3000.0 sec. –
∆
t between
Parameters 1.1 – 1.2
3.0 sec.
1.4
Deceleration Time 1
0.1-3000.0 sec. –
∆
t between
Parameters 1.2 – 1.1
3.0 sec.
1.5
Multi-Step Speed Reference 1 Parameters 1.1 – 1.2
10.0 Hz
1.6
Multi-Step Speed Reference 2 Parameters 1.1 – 1.2
60.0 Hz
1.7
Current Limit
0.1 – 2.5
×
I
nSV9
–
Where I
nSV9
=
Output Amp Limit of the Drive
1.5
×
I
nSV9
1.8
V/Hz Ratio Selection
0 = Linear
1 = Squared
0
2 = Programmable
1.9
V/Hz Optimization
0 = None
1 = Auto Torque Boost
0
1.10
Nominal Motor
Nameplate Voltage
180-690V
2 = 230V
4 = 380V
5 = 480V
6 = 575V
1.11
Nominal F.L. Motor
Nameplate Frequency
30-500 Hz –
Sets the Value of
Parameter 6.1
60 Hz
1.12
Nominal F.L. Motor
Nameplate Speed
1-20000 RPM
1720 RPM
➁
1.13
Nominal F.L. Motor
Nameplate Current
0.1-25
×
I
nSV9
–
Where I
nSV9
=
Drive Current Rating
2.5
×
I
nSV9
1.14
Supply Voltage
2 = 208-240V
4 = 380-440V
5 = 380-500V
6 = 525-690V
2 = 230V
4 = 380V
5 = 480V
6 = 575V
1.15
Parameter Conceal
0 = All Parameter Groups Visible
1 = Only Group 1 Visible
0
1.16
Parameter Value Lock
0 = All ll Parameters Can Be Changed
1 = No Parameter Can Be Chnaged
0
1.17
Basic Frequency
Reference Selection
0 = Analog Volt Ref. from Terms. 2-3
1 = Analog Amp Ref. from Terms. 4-5
2 = Ref. from Control Panel
0
1.18
Analog Input (I
in
) Range
0 = 0-20mA Input from Terms. 4-5
1 = 4-20mA Input from Terms. 4-5
0
INPUT SIGNAL PARAMETERS
2.1
START/STOP Logic
Selection
D1A1
0 = Start Forward
1 = Start/Stop
2 = Start/Stop
3 = Start Pulse
D1A2
0 = Start Reverse
1 = Reverse
2 = Run Enable
3 = Stop Pulse
0
2.2
DIA3 Function
(terminal 10)
0 = Not Used
1 = Ext. Fault Closing Contact
2 = Ext. Fault Opening Contact
3 = Run Enable
4 = Accel/Decel Time Select
5 = Reverse if Parameter 2.1 = 3
1
2.3
Reference Offset for Analog
Current Input
0 = 0-20mA
1 = 4-20mA
0
2.4
Reference Scaling –
Minimum Value
0-Parameter 2.5 –
Selects the
Frequency that Corresponds to
the Min. Ref. Signal
0 Hz
2.5
Reference Scaling –
Maximum Frequency Value
(Set by Parameter 1.2)
0-f
max
–
Selects the Frequency
that Corresponds to the Max. Ref.
Signal
–
No Scaling If = 0
–
Parameter 1.2 If > 0
0 Hz
2.6
Reference Invert
0 = No Inversion
1 = Reference Inverted
0
2.7
Reference Filter Time
0.00-10.00 sec. –
0.00 = No
Filtering
0.10 sec.
STOP
STOP
STOP
STOP
STOP
STOP
STOP
STOP
STOP
STOP
STOP
PARAMETER NO. & NAME
RANGE
&
DESCRIPTION DEFAULT SET TO
OUTPUT
&
SUPERVISION PARAMETERS
3.1
Analog Output
Function
0 = Not Used
– 100% Scale
1 = O/P Freq.
0 – Parameter 1.2
2 = Motor Speed
0 – Max. Speed
3 = O/P Current
0 – 2.0
×
I
nSV9
4 = Motor Torque
0 – 2
×
T
nMot
5 = Motor Power
0 – 2
×
P
nMot
6 = Motor Volt.
0 – 100%
×
V
nMot
7 = DC Bus Volt.
0 – 1000V
1
3.2
Analog Output Filter Time
0.00-10.00 sec. –
0.00 = No
Filtering
1.00 sec.
3.3
Analog Output Inversion
0 = No Inversion
1 = Analog Output Inverted
0
3.4
Analog Output Minimum
0 = 0mA
1 = 4mA
0
3.5
Analog Output Scale
10-1000%
100%
3.6
Digital Output
Function
0 = Not Used
1 = Ready
2 = Run
3 = Fault
➂
4 = Fault Inverted
➂
5 = SV9000 Overheat Warning
6 = External Fault or Warning
➂
7 = Reference Fault or Warning
8 = Warning
➂
9 = Reversed
10 = Multi-Step Speed Selected
11 = At Speed
12 = Motor Regulator Activated
13 = Output Freq. Limit Supervision
14 = Control from I/O Terminal
1
3.7
Relay Output 1
Function
– Same as Parameter 3.6 –
2
3.8
Relay Output 2
Function
– Same as Parameter 3.6 –
3
3.9
Output Frequency Limit
Supervision Function
0 = No Supervision
1 = Low Limit Supervision
2 = High Limit Supervision
0
3.10
Output Frequency Limit
Supervision Value
0-Parameter 1.2
0.0 Hz
3.11
I/O Expander Board Analog
Output Function
0-7 –
Same as Parameter 3.1
3
3.12
I/O Expander Board Analog
Output Scale
10-1000% –
Same as Parameter 3.5
100%
DRIVE CONTROL PARAMETERS
4.1
Accel/Decel Ramp 1 Shape 0.0-10.0 sec.
0.0 = Linear
> 0.0 = S-Curve Accel/Decel Time
0.0 sec.
4.2
Accel/Decel Ramp 2 Shape 0.0-10.0 sec.
0.0 = Linear
> 0.0 = S-Curve Accel/Decel Time
0.0 sec.
4.3
Acceleration Time 2
0.1-3000.0 sec.
10.0 sec.
4.4
Deceleration Time 2
0.1-3000.0 sec.
10.0 sec.
4.5
Brake Chopper
0 = Brake Chopper Not in Use
1 = Brake Chopper in Use
2 = External Brake Chopper
0
4.6
START Function
0 = Ramp
1 = Flying Start
0
4.7
STOP Function
0 = Coast
1 = Ramp
0
4.8
DC Braking Current
0.15 A – 1.5
×
I
nSV9
A –
Where
I
nSV9
= Output Amp Limit of the
Drive
0.5
×
I
nSV9
A
4.9
DC Braking Time at STOP
0.00-250.00 sec. –
0.00 = No
Braking
0.00 sec.
PROHIBIT FREQUENCY PARAMETERS
5.1
Prohibit Frequency Range
Low Limit
f
min
– Parameter 1.2 –
Where
f
min
= Parameter 1.1
0.0 Hz
5.2
Prohibit Frequency Range
High Limit
Parameters 1.1 – 1.2 –
0.0 = No
Skip Frequency Range
0.0 Hz
MOTOR CONTROL PARAMETERS
6.1
Motor Control Mode
0 = Frequency Control
1 = Speed Control
0
6.2
Switching Frequency
1.0-16.0 kHz –
HP Dependent
–
Refer to Derating Curves in User
Manual
10/3.6 kHz
6.3
Field Weakening
Point
30-500 Hz
Parameter1.11
6.4
Voltage at Field
Weakening Point
15 – 200%
×
V
nMot
–
Where V
nMot
is Output Voltage from the Drive to
the Motor
100%
×
V
nMot
STOP
STOP
STOP
STOP
STOP
STOP
STOP
STOP
STOP
STOP
PARAMETER NO. & NAME
RANGE
&
DESCRIPTION DEFAULT SET TO
6.5
V/Hz Curve Mid-Point
Frequency
0.0-f
max
–
Where F
max
=
Parameter 1.2
0.0 Hz
6.6
V/Hz Curve Mid-Point
Voltage
0.00 – 100.00%
×
V
nMot
–
Where
V
nMot
is Output Voltage from the
Drive to the Motor
0.00%
×
V
nMot
6.7
Output Voltage at
Zero Frequency
0.00 – 100.00%
×
V
nMot
–
Where
V
nMot
is Output Voltage from the
Drive to the Motor
0.00%
×
V
nMot
6.8
Overvoltage Controller
0 = Controller is Off
1 = Controller is On
1
6.9
Undervoltage Controller
0 = Controller is Off
1 = Controller is On
1
PROTECTION PARAMETERS
➂
7.1
Response to Reference
FAULT
0 = No Action
1 = Warning
2 = FAULT – Stop Set by Parameter 4.7
3 = FAULT – Coast Stop
0
7.2
Response to External FAULT 0 = No Action
1 = Warning
2 = FAULT – Stop Set by Parameter 4.7
3 = FAULT – Coast Stop
2
7.3
Phase Supervision of the
Motor
0 = No Action
2 = FAULT
2
7.4
Ground Fault Protection
0 = No Action
2 = FAULT
2
7.5
Motor Thermal Protection
0 = No Action
1 = Warning
2 = FAULT
2
7.6
Stall Protection
0 = No Action
1 = Warning
2 = FAULT
1
AUTORESTART PARAMETERS
8.1
Auto Restart – Number of
Tries
0-10
0
8.2
Auto Restart – Multi-Attempt
Maximum Trial Time
1-6000 sec.
30 sec.
8.3
Auto Restart – START
Function
0 = Ramp
1 = Flying Start
0
STOP
STOP
STOP
Input
DIA1 closed
DIA2 closed
DIA3 open
Terminal
8
9
10
SCREEN V15
0 = open
1 = closed
BUTTON
FUNCTION
FEEDBACK
WHEN = 0 WHEN = 1
B1
Reverse
Changes the motor’s direction of
rotation only when the Keypad
Panel is the active control source.
Forward
➀
Reverse
➀
B2
Active Control Source
Selects between I/O terminals and
Keypad Panel.
I/O Terminal
Control
Keypad Panel
Control
B3
Operating Hours and
Trip Counter Reset
Resets the operating hours trip
counter.
No Reset
Resets the
Operating
Hours
B4
MWh Trip Counter
Reset
Resets the MWh trip counter.
No Reset
Resets the
MWh Trip
Counter
Input
Digital output closed
(sinking current)
Relay 1 closed
Relay 2 open
Terminal
20
21
24
SCREEN V17
0 = open
1 = closed
B2 Panel control
M4
Buttons
B 1-4
B1
Reverse
1
B1
Reverse
0
B1
Reverse
1
B1
Reverse
0
B1
Reverse
0
MENU SCREEN
CHANGE VALUE
SUB-MENU SCREEN
PRESS
UP
DOWN
UP
DOWN
ENTER