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Instruction Manual 

 

 

 

 Page 8 

5  Storage manual 

 

5.1  Personal protection 

5.2  Basic activities before and during storage 
 
5.2.1  Basic activities 

The below mentioned storage and maintenance activities need to be executed 
and  recorded  properly  in  the  inspection  &  maintenance  log  (document  FOR-
004 – Maintenance & Inspection Log see appendix A) in order to benefit Eaton 
warranty  policy.  For  some  specific  application  or  circumstances  additional 
instructions  can  be  defined  and  communicated  by  Eaton.  These  additional 
instructions  do  not  replace  the  general  instructions  in  this  manual,  but  are 
additional. In appendix A is shown an example how to fill in the inspection and 
maintenance log. 
 

5.2.2  Preservation 

-  Preferably the cylinder should be filled 100% with oil 
-  Other option is to fill the cylinder with nitrogen pressure (~ 10 bar) 

or a combination of both.   

-  During  transportation  and  lifting  of  the  cylinder  the  piston  rod 

should always be fully retracted and must remain retracted during storage. 

-  Always protect the extended part of the piston rod. There are several ways 

to  protect  a  piston  rod  from  environmental  threats.  Greasing,  oiling  or 
waxing  are  some  of  the  ways  to  protect  the  piston  rod.  Another  way  to 
protect the piston rod is wrapping with a Denso-system. Eaton can advise 
which system can be used and how to apply this system.  

-  Blind the connection ports  of the cylinder  with steel plugs  or blind flanges 

(SAE)  to prevent  the  cylinder from  entering  contamination  and make sure 
that the cylinder is air tight.  

-  Rod eyes and bottom eyes should be protected with cover-plates or equal.  

Trunnion  should  be  covered  by  protection-bushings,  protection-plates, 
Lamiflex

®

 or equal. 

-  Oil,  grease  or  wax  (Rust-Ban  397  or  equivalent,  suitable  for  the 

environment) all blank surfaces (steel parts). 

-  Preferably the cylinders should be stored in vertical position. If not possible 

store the cylinders in horizontal position, free from stresses and/or loads.  

-  The  cylinders  should  be  stored  in  a  closed  building  with  a  constant 

temperature  between  –10°C  and  +40°C.  Sudden  fluctuations  in 
temperature can damage the cylinder.  

-  The  environment  where  the  cylinder  is  stored  should  be  dry,  out  of  direct 

sunlight,  damp  and  erosive  material.  The  relative  humidity  of  the  storage 
area should preferably not exceed 70% RH.  

 

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Страница 12: ...Instruction manual Specialized in Custom Built hydraulic cylinders Hydrowa cylinders Release 8 October 2011 ...

Страница 13: ...peration is the production of special custom build hydraulic cylinders To support customers needs the repair and service unit initiates repair and service activities on own competitors cylinders Our core business implies engineering to order we tailor our products to customer needs and wishes The custom products we manufacture can have all imaginary dimensions and specifications Eaton Industries c...

Страница 14: ..._______________________________ 10 6 1 Personal protection ___________________________________________ 10 6 2 How to remove protection material _______________________________ 10 6 3 Step by step installation guide __________________________________ 10 6 4 Installation of accessories______________________________________ 11 6 5 Filling the cylinder with oil and release air from the cylinder ______...

Страница 15: ...Instruction Manual Page 3 1 Type code cylinder 1 HYPOS is an integrated stroke measuring system ...

Страница 16: ...on Manual Page 4 2 Symbols Safety helmet Ear protection Safety glasses Safety boots Safety gloves General warning or important note Warning this material contains corrosive substances Do not expose to open fire ...

Страница 17: ...ade for Also the lifetime of the cylinder will be decreased when it is used in different environmental conditions 3 3 Safety aspects hydraulic system Cylinders connected to a hydraulic system must comply with NEN EN ISO 4413 and NEN EN 982 The system must take safety aspects into account 3 4 Warnings Never expose cylinders or cylinder components to any kind of open fire Do not expose the cylinder ...

Страница 18: ...cified do not fix cables or chains to wooden support blocks The blocks could break and cause personal injury damage the cylinders or damage property This instruction must be studied by the lifting personnel Hoisting must be done by qualified personnel using certified equipment Hoisting equipment should have enough lifting capacity and be able to do the job Moving the load When moving the load make...

Страница 19: ...ger cylinders made by Eaton Industries have special hoisting eyes mounted at the cylinder itself Always use these eyes when lifting cylinders If it isn t possible to use the hoisting eyes when mounting the cylinder in its construction use the normal procedure of lifting heavy loads ...

Страница 20: ...here are several ways to protect a piston rod from environmental threats Greasing oiling or waxing are some of the ways to protect the piston rod Another way to protect the piston rod is wrapping with a Denso system Eaton can advise which system can be used and how to apply this system Blind the connection ports of the cylinder with steel plugs or blind flanges SAE to prevent the cylinder from ent...

Страница 21: ...e no leakages oil spill nitrogen pressure drop below 3 bar 3 Check cylinder for paint damages Any damage to the paint should be repaired immediately Make sure the same paint is used according to the specifications of the cylinder 4 Check if piston rod protection is in place Storage more than 6 months after FAT New pressure test required before installation Storage more than 2 years after FAT The c...

Страница 22: ... in position the piston rod could extend because of its own weight For double acting cylinders extending of the piston rod can be prevented by building up pressure on piston rod side 6 3 Step by step installation guide 1 Cylinders can be filled with nitrogen or partly filled with oil and VSI dope Be careful there can be some over pressure in the cylinder Release pressure first and do not breath th...

Страница 23: ...n but then the other way around Retracting the piston rod 13 Again check the cylinder for any internal or external leakage 14 If there is no indication of leakage test the cylinder at low pressure at 25 of the design pressure Test the cylinder once in extending position and once in retracted position Hold these positions for 5 min and check if the pressure remains at the pre set pressure When the ...

Страница 24: ...etracted position 1 Open the air bleed at the piston rod side or the cylinder 2 Make sure every hose or pipe is connected as it should be connected 3 Set up the hydraulic system and start it up Set the relieve valve to a minimum pressure 4 Extend the piston rod slowly with no pressure built up Keep extending until there is oil foam coming out of the air valve Cylinders that go over centre must be ...

Страница 25: ...rotection 7 4 How to operate a cylinder As operator make sure nobody is near the equipment in operation Before operating a cylinder make sure everyone near the cylinder or construction is wearing the right personal protection Make sure the system is checked and functioning well 7 5 General information about accessories Hypos HYPOS HYdrowa POsitioning System is an integrated positioning system whic...

Страница 26: ...from extending or retracting The sensor detects that the cylinder is in the end position Adjusting of proximity switches shall be done by qualified personnel When accessories are part of the constructed cylinder there will be a detailed description of this system in the appendix of this document Read this first before connecting and operating these accessories 7 6 How to use manifold blocks and va...

Страница 27: ... replaced contact the manufacturer of the cylinder Warranty expires when disassembly is done by third parties None Eaton personnel 8 2 Maintenance description for basic parts Piston rod Fresh water environment fully actuate the piston rod minimum once a month Brackish or salt water environment the frequency of retracting and extending should be minimum twice a week Check every month the surface of...

Страница 28: ...an of bearings will decrease rapidly when it s not greased or oiled well Maintenance free bearings should not be greased Maintenance free spherical ball bearings can be provided with protection flanges with extra seals The chamber between the bearing and the seals can be filled with grease as an extra barrier against water and dirt 8 3 Oil maintenance Changing oil and oil filters can be done by pe...

Страница 29: ...m When cylinder is contaminated the cylinder must be cleaned and resealed Cylinder piston binding Check filters and connections Cylinder piston binding Have equipment serviced by an authorised EATON service centre Inside diameter of the hose is too small Use a hydraulic hose with a wider inside diameter Contact Eaton for spare parts Oil flow to cylinder is blocked Check couplings and valves are co...

Страница 30: ... EATON service centre Inside diameter of the hose is too small Use a hydraulic hose with a wider inside diameter Contact Eaton for spare parts Side load due to misalignment between cylinder and load Check alignment of rod with load Check if side load does not exceed design variables Oil pressure in system is too low Add oil to hydraulic system Check couplings and valves System contaminated Check w...

Страница 31: ...r transportation Always handle the cylinder with care even if it s broken or not in use anymore If possible make sure all the oil or most of it is drained from the system before transportation Before sending the cylinder back take care of the following Close oil ports keep as much oil in the cylinder as possible to prevent the cylinder from corrosion Install transportation bracket Protect mounting...

Страница 32: ...Instruction Manual Page 20 Appendix A Maintenance Inspection log ...

Страница 33: ...aintenance manual added maintenance inspection log REL 6 General update and change of font type REL 7 Update maintenance manual REL 8 Update chapter 5 2 2 Preservation EATON Fluid Power Hydrowa Products Hoppenkuil 6 5626 DD EINDHOVEN P O Box 9707 5602 LS EINDHOVEN The Netherlands Telephone 31 0 40 262 99 00 Fax 31 0 40 262 33 25 Quality System Certified Products in this catalog are manufactured in...

Страница 34: ...cts Hoppenkuil 6 5626 DD EINDHOVEN P O Box 9707 5602 LS EINDHOVEN The Netherlands Telephone 31 0 40 262 99 00 Fax 31 0 40 262 33 25 Quality System Certified Products in this catalog are manufactured in an ISO9001 2000 certified site ...

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