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I.B. 8926-1

RATINGS

Each Freedom 2100 Motor Control Center has a rating
nameplate attached to the door of the top horizontal
wireway of the primary section.  See Figures 1 and 2.
This nameplate shows the general order number under
which the motor control center was built and its continu-
ous electrical ratings, in terms of incoming line voltage,
phases, and frequency, and ampere ratings of the hori-
zontal bus and the vertical bus for each section.  In addi-
tion, this nameplate shows the passive short-circuit (with-
stand) rating of the horizontal and vertical bus system.

The active short-circuit (interrupting) ratings of the main
and unit short-circuit protective devices are shown on
labels attached to the inside of each unit.  Before install-
ing a motor control center, calculate and record the fault
current available at the incoming line terminals.  Verify
that the short-circuit withstand and short-circuit interrupt-
ing ratings of the units in the motor control center are

appropriate for the fault current available.
QUALIFIED PERSONNEL

Individuals who install, operate or maintain motor con-
trol centers must be trained and authorized to operate
the equipment associated with the installation and main-
tenance of a motor control center, as well as the opera-
tion of the equipment that receives its power f rom con-
troller units in the motor control center.

Such individuals must be trained in the proper proce-
dures with respect to disconnecting and locking OFF
power to the motor control center, wearing protective
clothing and equipment, and following established safety
procedures as outlined in the 

National Electrical Safety

Code (ANSI C2) and Electrical Equipment Maintenance
(NFPA 70B).

RECEIVING

Before and after unloading the motor control center, in-
spect each section and unit exterior for evidence of dam-
age that may have been incurred during shipment.  If
there is any indication that the control center has been
mishandled or shipped on its back or side, remove the
drawout units and make a complete inspection of the
internal structure, bus bars, insulators and unit compo-
nents for possible hidden damage.  Report any damage
found to the carrier at once.

HANDLING

The following guidelines are provided to help avoid per-
sonal injury and equipment damage during handling, and
to facilitate moving the motor control center at the job
site.

GENERAL HINTS

1.

Handle the motor control center with care, to avoid
damage to components and to the enclosure or its
paint finish.

2.

Keep the motor control center in an upright position.

3.  Insure that the moving means has the capacity to

handle the weight of the motor control center.

4.

The control center should remain secured to the ship-
ping skid until the motor control center is in its final

Part 2

RECEIVING, HANDLING AND STORAGE

location.

5.

Exercise care during any movement and placement
operations to prevent falling or unintentional rolling
or tipping.

6.  Lifting angles for handling by overhead crane are

bolted to the top of each shipping section.  Handling
by overhead crane is preferable but when crane fa-
cilities are not available, the motor control center can
be positioned with a fork-lift truck or by using rollers
under the shipping skid.

OVERHEAD CRANE

1.   See Figure 3 for recommended lifting configuration.
2.   Select or adjust the rigging lengths to compensate

for any unequal weight distribution, and to maintain
the motor control center in an upright position.

3.

To reduce tension on the rigging and the compres-
sive load on the lifting angles, do not allow the angle
between the lifting cables and vertical to exceed 45
degrees.

4.

Use slings with safety hooks or shackles.  Do not
pass ropes or cables through lifting angle holes.

5.

After removing the lifting angles, replace the mount-
ing hardware to prevent the entrance of dirt, etc.

FORK-LIFT TRUCK

Motor control centers are normally top and front heavy.
Balance the load carefully and steady, as necessary,
while moving.  Always use a safety strap when  han-
dling with a fork-lift.

Содержание Freedom 2100

Страница 1: ...allation and Maintenance Manual This electrical control equipment is designed to be in stalled operated and maintained by adequately trained workmen These instructions do not cover ll details vari ati...

Страница 2: ...p cable entry At the bottom of each section a door 18 provides ready access to the bottom horizontal wireway 19 and neu tral bus if provided The bottom of each section is com pletely open to provide u...

Страница 3: ...m of three padlocks is provided on each handle The device panel 6 is mounted on the drawout unit It will accommodate up to six pilot devices The overload reset button 20 is mounted on the unit door Fi...

Страница 4: ...that the control center has been mishandled or shipped on its back or side remove the drawout units and make a complete inspection of the internal structure bus bars insulators and unit compo nents fo...

Страница 5: ...out and or tagged out of service Where it is not feasi ble to de energize the system the following precau tions should be taken A Persons working near exposed parts that are or may be energized shoul...

Страница 6: ...leveling each section and bolting the frames together if they are separated If necessary secure the MCC to walls or other supporting surfaces Do not depend on wooden plugs driven into holes in masonry...

Страница 7: ...ith the MCC attached to one end of shipping section Refer to Figure 4 This method provides the most convenient access to the bolts and eliminates the need to remove the horizon tal bus barriers in tha...

Страница 8: ...the MCC the kit is shipped with four bolts per phase an appropri ate quantities of related hardware For a single bus bar per phase the hardware is used as shown in Figure 6 for either 16 or 20 deep e...

Страница 9: ...Where the MCC is supplied in a Type 3R enclosure for an outdoor application apply roof splice caps at each shipping block junction to maintain the enclosure integrity Fig 9 Quadruple Bar Splice Kits...

Страница 10: ...Control Center set up for splice to Freedom Unitrol of F10 Unitrol Fig 11 Splice Plates Attached to Freedom 2100 Horizontal bus and Ground Bus at Top Fig 12 Horizontal bus Splice Freedom unitrol On Le...

Страница 11: ...change the wire or lugs accordingly If crimp lugs are used crimp with the tools recommended by the manufacturer Use care in stripping insulation to avoid nicking or ring ing the metal All field wirin...

Страница 12: ...and from these unit blocks along with load wiring through Size 3 to master terminal blocks located at the top o bottom of the structure See Figure 16 Master terminal blocks can be either fixed or draw...

Страница 13: ...eneral rule allow the disconnect means and overcurrent protection to be located in the MCC pro vided the feeder taps from the transformer are sufficiently short and other requirements are met MAIN DIS...

Страница 14: ...line connections sufficiently and tighten the lugs correctly Each incoming line compartment is equipped with a two piece spreader bar located about nine inches from the conduit entry Use this spreade...

Страница 15: ...Bimetallic ambient compensated operated Trip free mechanism Electrically isolated NO NC contacts pull RESET button to test Overload trip indication Single phase protection UL listed CSA certified and...

Страница 16: ...ter clockwise one setting at a time until the breaker trips in starting and then adjust upward one setting position This will insure that the circuit will open instantly on any current above the moto...

Страница 17: ...the motor nameplate FLA full load amps B Tighten the heater pack mounting screws securely per r e c o m m e n d e d torque values listed below Heater Pack Numbers Recommended Torque H2001B thru H2017B...

Страница 18: ...5 45 6 H2020 45 7 51 2 56 7 62 1 H2021 62 2 69 7 77 1 84 6 H2022 84 7 94 9 105 115 H2023 106 118 131 144 H2024 A B C D MAXIMUM RATINGS NEMA SIZE AMPERES SIZE AMPERS 0 18 1 27 F 32 Use 75 C copper con...

Страница 19: ...47 H2008B A B C D FLA rating marked on heater pack multiplied by a transfomation ratio For motor FLA values not listed turn the dial clockwise for higher or counterclockwise for lower ratings Magnetic...

Страница 20: ...s prior to energizing 9 Manually exercise all switches circuit breakers and other operating mechanisms to make certain that they are properly aligned and operate freely 10 Test any ground fault protec...

Страница 21: ...allation unscrew prior to unit withdrawal Pull apart terminal blocks in the vertical wireway must be disengaged see Figure 27 and page 10 and wiring from the unit to other units to master terminal blo...

Страница 22: ...When the unit is withdrawn free of the linkage a spring automatically moves the shutter to its closed po sition See Figure 31 and Figure 4 With the control unit removed the shutter should com pletely...

Страница 23: ...lank door 2 Position the new unit door over the open space to ensure the hinges and latches are aligned If the spaces differ the hinges and latches on the struc ture must be re located to match the un...

Страница 24: ...trical equipment refer to the applicable drawings covering the specific motor control center MCC and any other related inter connection drawings Follow any instructions which may be given for each dev...

Страница 25: ...est ter minated with a crimp type lug that is attached to the con trol component When screw type lugs marked CU AL are used with aluminum wire joint should be checked for tightness every 200 operation...

Страница 26: ...Page 26 I B 8926 1...

Страница 27: ...as follows A Place a 020 inch feeler gauge between the arma ture and magnet with the armature held tightly against the magnet B Check continually in each phase i e determine if circuit from terminal t...

Страница 28: ...ig 39 Normal Service Wear Fig 40 End of Service Life ABNORMAL WEAR CONDITIONS Contact Appearance Cause Curling and Separation Curling is usually a result of service that produces very high heat of Cor...

Страница 29: ...pen the switch or if visual inspection after opening indicates deterioration beyond normal wear and tear such as overheating contact blade or jaw pitting insulation breakage or charring the switch mus...

Страница 30: ...to service Before returning the controller to service checks must be made for the tightness of elec trical connections and for the absence of short circuits grounds and leakage All equipment enclosur...

Страница 31: ...rsing F204 F206 F207 Full Voltage Reversing F214 F216 F217 Reduced Voltage Autotransformer Type F604 F606 F607 Reduced Voltage Part Winding Type F704 F706 F707 Reduced Voltage Closed Transition Star D...

Страница 32: ...Page 32 I B 8926 1 Part 11 PLAN VIEWS...

Страница 33: ...Page 33 I B 8926 1...

Страница 34: ...s Size 5 non reversing and reversing vacuum I L 16999 Size 6 non reversing and reversing vacuum I L 17088 Metering IQ Data Plus TD 17195 Circuit Breakers Series C F frame I L 29ClOl Series C J frame I...

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