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Diesel Engine

Fire Pump Controllers

Standard Output Relays

All standard output relays are  8 amp, 
DPDT.

• 

Future # 1

• 

Future # 2

• Low 

Fuel

• Auto 

Mode

• Common 

Alarm

Optional Output Relays

There is provision to add up to eight 
additional relay outputs, via four 
optional relay output boards which 
mount in a snap-on confi guration. 
Each board contains a maximum of 2 
additional relays.

Engine Run Relay

The Power I/O Board houses a 10 
Amp engine run relay which is  used 
for alarm purposes, or to power 
external louvers.

Common Alarm Relay

The FD120 controller has a com-
mon alarm relay which de-energizes 
whenever there are any alarm condi-
tions present. This relay is energized 
under normal conditions and has LED 
status indication.

Alarm Relay Rating

All alarm relays are rated 8 amps, 
250Vac, resistive load only.

Programmable Outputs

Up to 10 additional, programmable 
outputs (two standard; eight via 
optional output boards) can be 
programmed to indicate up to 45 
output conditions. They can be pro-
grammed for fail safe and latch until 
reset by the user. All optional inputs, 
outputs and LED’s can be linked, as 
required. They can also be pro-
grammed with time delay functions. 
As well, two optional alarm LED’s can 
be programmed for up to 28 alarm 
conditions.

Power / Voltage

Universal Voltage Supply
The controller can be powered with 
supply voltages from 100Vac to 
240Vac by connecting to the three 
input terminals  L,N,G located on the 
bottom left of the engine board.

Dual Output

12 or 24Vdc output is selectable via 
a DIP Switch located on the battery 
chargers. Note: Each controller is fac-
tory set for 12Vdc. If 24Vdc is required 
from the factory, it should be noted 
on the ordering information. 

Line Filter

A line fi lter incorporated onto the 
engine board, is used to reduce/
eliminate external incoming voltage 
transients.

AC Power Disconnect

A breaker located inside the control-
ler on the Engine Board, is used 
to switch on and off  AC power to 
the unit. It will illuminate when 
energized.

DC Power Disconnect

The engine board houses two 
on-board circuit breakers used to 
switch on or off  DC power from the 
batteries.

Each breaker has an LED mounted 
on the engine board that illuminates 
when the breaker is energized.

Alarm and Status 
Indication

Accessibility

All alarm and status LED’s as well as 
the LCD Display and programming 
buttons are accessible from the front 
of the controller.

Product Description

The DIESEL Plus Fire Pump 
Controllers from Eaton are designed 
to control and monitor 12 or 24 
volt, diesel fi re pump engines and 
are among the most technically 
advanced diesel engine controllers 
available. 

They are an enhanced version 
of the original microprocessor-
based, FD100 Series of diesel 
engine controllers. Programming is 
straightforward due to the use of the 
core fi rmware and menu structure 
utilized in the LMR Plus Series of 
electric controllers. 

The controller can be ordered with 
the option to display and output 
current values and status, on 
command, from various software 
protocols.  

An embedded web page for 
retrieving diagnostics and history 
reports, can be accessed from the 
optional Ethernet communication 
port. An optional RS485 serial port 
can be used for direct connection to 
a computer for data transfer. 
 

Product Features

Communication

Embedded Web Page

The embedded web pages allow the 
user to view the current status of 
the controller as well as all amper-
age readings, set points, diagnostics, 
statistics, confi guration and history. 
An external computer connected via 
the optional ethernet port is used to 
access the pages. The specifi c data 
required can be downloaded for 
reference purposes.

Communication Types

USB
The USB port is used to download the 
controller message history, statistics, 
diagnostics, status and confi guration 
data to a USB disk drive.  The USB 
port can also be used to upload cus-
tom messages, additional languages, 
and update the microprocessor 
fi rmware.

Ethernet
An external computer can commu-
nicate with the Diesel Plus controller 
via the optional ethernet port. An 
embedded web page will display 
the controller’s current status, as well 
as display all current readings, set 
points and history.

Modbus
The Diesel Plus fi re pump control-
lers have the option to communi-
cate to systems using the Regular 
level of Modbus (includes both RTU 
and ASCII transmission modes). 
Communication settings are user 
confi gurable through the Diesel Plus 
confi guration menu.

Field Connections

Standard Inputs
• Remote 

Start

• Fuel 

Spill

• Deluge 

Valve

• Low 

Suction

• Interlock 

On

• Pump 

Start

• Low 

Fuel

• 

Programmable Inputs (9)

Programmable Inputs

 

Up to 9 additional, programmable in-
puts can be programmed to indicate 
up to 13 diff erent types of inputs. 
They can be programmed to energize 
the common alarm output, link to 
relays and optional LED’s and latch 
until reset by the user.
All optional inputs, outputs and LED’s 
can be linked, as required. They can 
also be programmed with time delay 
functions.

FD120 Diesel Engine Controllers

Eff ective April  2015

BR081011EN

Содержание FD120

Страница 1: ...scription The DIESEL Plus Fire Pump Controllers from Eaton are designed to control and monitor 12 or 24 volt diesel fire pump engines and are among the most technically advanced diesel engine controll...

Страница 2: ...BATTERY 2 FAILURE CHARGER 2 FAILURE LOW PRESSURE SYSTEM OVER PRESSURE LOW SUCTION PRESSURE LOW FUEL FAIL TO START HIGH ENGINE TEMP LOW OIL PRESSURE ENGINE OVER SPEED ECM SELECTOR IN ALT POSITION FUEL...

Страница 3: ...NTERLOCK ON SPEED SWITCH FAULT ECM SELECTOR IN ALT POSITION FUEL INJECTION MALFUNCTION LOW FUEL LOW SUCTION PRESSURE LOW OIL PRESSURE ENGINE OVERSPEED HIGH ENGINE TEMPERATURE LOW ENGINE TEMPERATURE LO...

Страница 4: ...ne Controller Technical Data MD081012EN Main Display Effective April 2015 NOTES 1 Refer to the DIESEL Plus technical manual for details and setup information as well as programming and custom labeling...

Страница 5: ...Dimensions Diesel Plus Engine Controller Technical Data MD081014EN Fuel Level Switch Effective April 2015 3A14119G01 16 inch unit 3A14119G02 45 inch unit Dimensions in Inches...

Страница 6: ...RELAY 8 2 SETS FORM C 2 SETS FORM C OPTION RELAY 2 2 SETS FORM C OPTION RELAY 3 2 SETS FORM C OPTION RELAY 4 2 SETS FORM C AUX ANALOG INPUT 4 20MA ENERGIZED OPTION RELAY 1 FUTURE 1 FUTURE 1 FUEL SPIL...

Страница 7: ...7 62 15 24m Field Connections 100 240VAC POWER BATTERY 2 CRANK FUEL INJECTOR FAIL ECM IN ALTERNATE BATTERIES BATTERIES ECM WARNING HIGH RAW WATER TEMP ECM FAILURE LOW ENGINE TEMPERATURE LOW RAW WATER...

Страница 8: ...M PER CU AL 2 2 0 500MCM PER CU AL For Proper Cable Size Refer to National Electrical Code NFPA 70 1 63 5 83 mm 1 63 8 25 mm 4 11 12 70 mm 8 25 12 70 mm 9 27 17 96 mm Qty Cable Sizes American Wire Gau...

Страница 9: ...O Powered Louver Contacts Up to 8 0 Amp LX Extra Light Specify Description Ni Ni Cad Batteries P5 Proof Pressure Switch ALCO 19 250 PSI P7 Low Suction Pressure Switch P8 Shutdown Requires P7 Option P1...

Страница 10: ...ontacts Form C rated at 8A 250VAC 30VDC shall be provided for remote indication of 1 ENGINE RUN 10A 2 LOW FUEL 3 AUTO MODE 4 COMMON ALARM B Two 2 FUTURE relays each containing two sets of alarm contac...

Страница 11: ...00 characters each which will contin ually scroll across the fourth line of the dis play 7 Remaining time left on active timers D The controller shall be supplied with six 6 green status LED s for the...

Страница 12: ...standard with nine 9 custom inputs two 2 programmable LED indi cators and two 2 future outputs with the ability to add up to another 8 outputs via optional relay boards B The user shall be able to pro...

Страница 13: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K 002 Effective April 2015...

Страница 14: ...ts 9 4 3 2 Control Input Descriptions 9 4 3 3 Loss of DC Power 10 4 3 4 Speed Switch Malfunction 10 4 3 5 Engine Starter Coil Failure 10 4 3 6 Audible Alarm Silencing 10 4 3 7 Power Failure Alarm 10 4...

Страница 15: ...dian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND ELECTRICAL CONNECTIONS 2 1 Mounting Carefully unpack t...

Страница 16: ...er is fully electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt Sys...

Страница 17: ...4 Volt battery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery ch...

Страница 18: ...uge Valve This green LED will be illuminated after receiving a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed...

Страница 19: ...he LED s on the operator panel Pressing and holding this button will illuminate each LED on the operator panel in successive steps Reset Save Exit The reset save exit button serves two functions Press...

Страница 20: ...engine will automatically stop in the case of an OVERSPEED condition All alarms except for FAIL TO START are active in the MANUAL mode CAUTION Only depress Crank 1 or Crank 2 pushbuttons with control...

Страница 21: ...e Control Input state definitions are as follows Connected When the input is shorted by an external contact or connection Unconnected When the input is NOT shorted by an external contact or connection...

Страница 22: ...alls below its pre set level this relay will energize 4 4 2 Future 1 Future 2 The two Form C relays can be programmed for a number of alarm or status conditions Refer to Appendix E b for programming d...

Страница 23: ...roller will initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the r...

Страница 24: ...automatically stop the engine after a programmed time It can be programmed to operate based on either of two separate conditions the stop pressure point or when the engine has started to run If the R...

Страница 25: ...delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has timed out Custom Outputs The optional...

Страница 26: ...me Pressing the up or down arrow buttons will allow navigation showing the most recent message to the oldest message Refer to Appendix L for common messages and their meaning Refer to Section 7 to sav...

Страница 27: ...irst selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved to the storage device Refer to Table 6...

Страница 28: ...line of the display The message can be up to one hundred 100 characters in length Column B contains the message type reference number Refer to Table 7 for the message types Column C and D are used to...

Страница 29: ...Events Number Event Number Event 1 Battery 1 2 Failure 16 Relief Valve Open 2 Charger 1 2 Failure 17 Transmitter Failure 3 AC Failure 18 Pump Room Trouble 4 Low Oil Pressure 19 Controller Trouble 5 Hi...

Страница 30: ...MPANY www chfire com APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE...

Страница 31: ...il 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 19 APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY O...

Страница 32: ...MENU ITEM NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM...

Страница 33: ...ET RUN PERIOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START...

Страница 34: ...Fire Pump Controller 22 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO A...

Страница 35: ...ELAY TIM ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET...

Страница 36: ...M OUTPUTS MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DEL...

Страница 37: ...nual IM05805019K 002 Diesel Engine Fire Pump Controller Effective April 2015 EATON INDUSTRIES CANADA COMPANY www chfire com 25 APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TY...

Страница 38: ...ive April 2015 Diesel Engine Fire Pump Controller 26 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTO...

Страница 39: ...2015 EATON INDUSTRIES CANADA COMPANY www chfire com 27 APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM ME...

Страница 40: ...ire Pump Controller 28 EATON INDUSTRIES CANADA COMPANY www chfire com APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection ter...

Страница 41: ...nal has been received from the engine Engine Stopped The engine run signal is no longer being received Engine Test Start The engine has started on an engine test Engine Test Fail An Engine Test has be...

Страница 42: ...will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine will crank and start the Engine...

Страница 43: ...on The engine will stop NOTE Engine will shutdown if Low Oil Pressure High Water Temp or Overspeed alarms are detected during the engine test 9 4 Weekly Exerciser Test Turn the mode selector switch to...

Страница 44: ...dd to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDIN...

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