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EATON

  ET1187 Operating Instructions E-EQCR-11001-E1  November 2018

Procedures

MACHINE MAINTENANCE PROCURES

1. Sliding surfaces must be kept free of dirt and other abrasive materials
2. All exposed zinc coated surfaces should be coated occasionally with a light 

film of oil to prevent corrosion.

3. Periodically check the oil level in the fluid reservoir of the hydraulic power 

unit. Maintain the oil level of pump manufacturer’s hydraulic oil as needed.

NOTE:

 Completely retract the crimp ring when checking the oil level.

DIE CAGE MAINTENANCE PROCEDURES

1. Lubricate the die cage. 

    For maximum service. FT1380 die cages require lubrication at 50-crimp intervals with 

Accrolube (Eaton part number T-400-G). 

   Periodically remove Accrolube residue that has built-up on the sides 

of the dies and the crimp ring during the crimping process. Accrolube 

residue becomes contaminated with metal and plating chips and airborne 

contaminants, which can cause premature wear of the dies and crimp 

ring. It should carefully be removed without mixing it with newly applied 

Accrolube.

2. Die cage maintenance should be performed at 1000-crimp intervals or 

every six months, which ever occurs first. Die cages should be clean of 

grease and debris and inspected for worn or damaged components.

a. The sliding surface of the dies should appear smooth with no apparent 

galling. Galled dies must be replaced. Individual dies in a cage can be 

replaced without replacing all eight dies.

b. Replace springs that show any sign of damage or collapse (are shorter 

than other springs).

c. The spring plate should appear smooth with no apparent galling. 

    Galled spring plates must be replaced.

d. Inspect remaining components and replace those that are badly worn.

3. Reassemble components and liberally apply Accrolube to the die surface 

which slides along the spring plate. Torque the die cage bolts to 50in.-lbs .

4. Ensure that all dies slide in and out freely.

Maintenance

Intervals
DIE CAGE LUBRICATION

Every 50 crimps

Relube sliding 

surfaces of dies

Every 500 crimps

Remove old

grease and

relube

Every 1000 crimps

Die cage 

maintenance

CRIMP RING MAINTENANCE

Every 500 crimps

Remove old

grease and

relube

Every 2000 crimps

Remove old

grease.

Inspect for

wear or 

damage and

relube if okay.

NOTE: Use Accrolube lubricant 

(Eaton part number T-400-G).

Содержание ET1187

Страница 1: ...Portable Variable Crimp Machine ET1187 Crimp Machine Operator s Manual ...

Страница 2: ... this equipment unless they have read and thoroughly under stand this manual 2 WEAR SAFETY GLASSES 3 AVOID PINCH POINTS Do not rest your hand on the crimp ring Keep your hands clear of all moving parts Do not allow anyone other than the operator close to the equipment while it is in operation 4 MAINTAIN DIES WITH CARE Dies used in the ET1187 crimp machine are hardened steel offering the best combi...

Страница 3: ...ecure the machine frame to a stable work surface using lag screws or other suitable fasteners 10 The Crimp Specification Chart may be installed on any one of the three front shroud panels User preference on which panel ET1187 001 Bench Mount ET1187 002 Truck Mount Bench Mount Truck Mount SPECIFICATIONS Crimper Dimensions 22 tall x 16 width x 14 deep Weight 70 lbs machine stand only Pump Requiremen...

Страница 4: ...ollar to the correct color to match the lay line on the hose adjust the ring so that the correct size dot aligns with the correct size line on the collar and the machine is set for the correct crimp Load the correct crimp die based on the crimp die chart attached to the machine and the machine is ready to crimp The micrometer section can be used to crimp other products not captured on the 3 primar...

Страница 5: ... ring is in correct posi tion for crimping 16 when vertical lines on the crimp adjustment ring and prod uct selection collar are aligned and 16 horizontal line on the collar is even with the top of the crimp adjustment ring Step 6 Crimp cycle is complete when cylinder travel stops and the green indicator ring on the piston shows beneath the top plate After completion visually inspect the crimp and...

Страница 6: ...justment knob is rotated to the top most position on the crimper and the 0 mark is located as shown in Figure 11 the machine setting is 400 Each complete upward rotation of the adjustment knob increases the target setting by 025 each mark around the dial corresponds to a 001 change in target setting For example to achieve a target setting of 050 the adjustment knob is rotated until the top of it c...

Страница 7: ...ied Accrolube 2 Die cage maintenance should be performed at 1000 crimp intervals or every six months which ever occurs first Die cages should be clean of grease and debris and inspected for worn or damaged components a The sliding surface of the dies should appear smooth with no apparent galling Galled dies must be replaced Individual dies in a cage can be replaced without replacing all eight dies...

Страница 8: ...87C 0009 ADJUSTABLE KNOB 1 7 ET1187C 0010 PINCH POINT HAT 1 8 140 05691 SEAL KIT PISTON Not Shown 1 9 ET1187C 0011 SPRING Not Shown 1 10 T 400 G LUBRICANT Not Shown 1 11 ET1187C 0012 QUICK RELEASE PIN 2 12 ET1187C 0013 QUICK RELEASE PIN 2 13 ET1187C 0014 SHOULDER SCREW 2 14 ET1187C 0015 SPRING PLUNGERS 2 15 ET1187C 0016 ROLL PIN 2 16 ET1187C 0017 BENCH MOUNT STAND 1 17 ET1187C 0018 SHROUD 1 18 ET1...

Страница 9: ...9 EATON ET1187 Operating Instructions E EQCR 11001 E1 November 2018 Intentionally Left Blank ...

Страница 10: ...raulics Group USA 14615 Lone Oak Road Eden Prairie MN 55344 USA Tel 952 937 9800 Fax 952 294 7722 www eaton com hydraulics 2018 Eaton All Rights Reserved Printed in USA Document No E EQCR 11001 E1 November 2018 ...

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