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DOCUMENT 2421 

REV. L 

 

Instruction Manual 

ICAO Approach Fixture 

 

 

 

 

12 

 

8.5

 

Power Lead/ Feedthru Replacement 

 

The power leads are connected to water tight feedthrus in the inner cover. There is a coating 
of RTV over the connections, and an epoxy material to encapsulate the entire assembly. The 
power cord and feedthru components can be replaced, but shipping restrictions prohibit 
Crouse-Hinds from supplying the epoxy encapsulating material. The complete inner cover 
assembly, with leads is part number 21286-X.  Follow the instructions below to rebuild the 
power lead/feedthru assembly.   

Remove and secure power to the fixture.

  Turn the fixture upside down and remove the six 

screws holding the inner cover to the light housing. Remove the Teflon leads inside the cover. Cut 
the power leads off at the encapsulating material. Using a hammer and chisel, separate the 
encapsulating material from the inner cover. Be careful to not damage the inner cover. Remove 
and discard the feedthru assemblies. Carefully clean the feed-thru mounting area in the inner 
cover, inspect for any mechanical damage that would prevent a water tight seal. Replace the 
feedthru components, refer to Figure 6 for part numbers and orientation. Replace the Teflon leads 
inside the cover. Replace the optical housing’s o-ring per paragraph 8.3.  Assemble the inner 
cover onto the light housing.  The screw-hole patterns in the inner cover and light housing are 
offset to insure proper alignment.  Torque the mounting screws to 30 in-lbs.  Perform a pressure 
test per paragraph 8.6.  Secure the light fixture to the base per section 7. 
 

 

8.6 

Pressure Test 

 

A light fixture should be subjected to a 20-psi air pressure test to verify that it is waterproof 
whenever it has been opened or components have been replaced. A tire valve style pressure 
fitting is located on the bottom of the inner cover. Pressurize the fixture to 20-psi then place it 
in a tub of water or use a soap solution to locate escaping air bubbles. Carefully inspect the 
areas around the lens, inner cover seal, and feed-thru adapter for leaks. Relieve the internal air 
pressure before installing the fixture or attempting to repair a leak.   

 

 

 

 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 

 

WARNING

 

 

WARNING: 

Do not exceed 20-psi when pressure testing the fixture.  Serious injury and/or permanent 

damage to the fixture may result if a higher air pressure is used.  Once the pressure test is 

complete, be sure to relieve the air pressure. 

Содержание Crouse-Hinds 8506A-CS-P1

Страница 1: ...EX 14 APPENDIX 2 Figures A2 1 A2 2 A2 3 A2 4 A2 8 Eaton Crouse Hinds Series Airport Lighting Products 1200 Kennedy Road Windsor CT 06095 C Co op py yr ri ig gh ht t 2 20 01 17 7 C Co oo op pe er r T Te ec ch hn no ol lo og gi ie es s C Co om mp pa an ny y For Parts or Technical Service Call 860 683 4300 ...

Страница 2: ...on Created Updated Checked Approved See record copy for revision history K A215 119 Updated installation bolt torque range and torque method Added section 7 1 7 2 and 7 3 CS KF 4 23 15 L A217 185 Revised title page section 2 Section 8 4 torque 55 60 was 30 in lbs Updated section 8 8 Figure 5 for grounding lug EB PG 12 11 17 ...

Страница 3: ...ENT 2421 REV L Instruction Manual ICAO Approach Fixture 3 2 0 Product Warranty Warranty Refer to Eaton s Crouse Hinds Airport Lighting Products Terms and Conditions for product specific warranty information ...

Страница 4: ...afety precautions have been incorporated in this equipment the following rules must be strictly observed 3 1 Keep Away from Live Circuits Operating and maintenance personnel must at all times observe all safety regulations DO NOT PERFORM MAINTENANCE ON INTERNAL COMPONENTS OR RE LAMP WITH POWER ON 3 2 Resuscitation Maintenance personnel should familiarize themselves with the technique for resuscita...

Страница 5: ...se Installation Bolt Torque and Installation Method 9 7 3 Heico Lock Installation Guidelines 2014 9 8 Maintenance 10 8 1 Cleaning Lenses 10 8 2 Relamping 10 8 3 O Ring Replacement 10 8 4 Lens Replacement 11 8 5 Power Lead Feed Thru Replacement 12 8 6 Pressure Test 12 8 7 Cleanliness and Workmanship 13 8 8 Maintenance Program 13 9 Parts List 14 Figure 1 Exploded View of Fixture 15 Figure 2 Isometri...

Страница 6: ...OE LEFT RED UNIDIRECTIONAL R2R FIGURE 2 2 TOE RIGHT RED UNIDIRECTIONAL G3L FIGURE 2 3 TOE LEFT GREEN UNIDIRECTIONAL G3R FIGURE 2 3 TOE RIGHT GREEN UNIDIRECTIONAL G2L FIGURE 2 4 TOE LEFT GREEN UNIDIRECTIONAL G2R FIGURE 2 4 TOE RIGHT GREEN UNIDIRECTIONAL RS FIGURE 2 8 RED STRAIGHT UNIDIRECTIONAL GR G3L RS BIDIRECTIONAL RG G3R RS BIDIRECTIONAL GS GREEN STRAIGHT UNIDIRECTIONAL L 823 CONNECTION P1 ONE ...

Страница 7: ...age The light fixture consists of a 1 piece aluminum optical assembly The aluminum optical assembly is mounted to a light base with six bolts and six 2 piece lock washers The aluminum housing has a sand cast bottom cover that is attached using 6 screws A silicone o ring is used to provide a watertight seal between the inner cover and the optical housing The lamp s are secured to an installed brack...

Страница 8: ...on your base type 7 1 Metric Base Installation Bolt Torque and Installation Method Use fully threaded A4 70 M10x1 5 bolts P N 21738 is recommended Use Heico Lock or Nord Lock stainless steel lock washers per FAA specification Mounting base holes must be degreased cleaned and dried prior to bolt installation Base to fixture mating surfaces must be degreased cleaned and dried prior to installation A...

Страница 9: ... installation Maintain all bolts by checking and re torqueing per FAA specifications If any lubricants or thread locking compounds are used not recommended torque must be recalculated based on K factor provided by lubricant or compound manufacturer New bolts and lock washers shall be used each time a light unit is removed from its base Refer to the following specifications for FAA installation and...

Страница 10: ...all remaining solvent from lens and seal A gentle air blast may be used 8 2 Relamping Remove and secure power to the fixture Turn the fixture upside down and remove the six screws holding the inner cover to the light housing Disconnect the lamp leads Inspect the feed thru terminal for signs of corrosion Replace feed thru assemblies per paragraph 8 5 Install the new lamps by reversing the procedure...

Страница 11: ...operly Place a new lens boot P N 21277 over the replacement lens P N 21276 X Apply a thin coat of Dow Corning FS 1292 grease over the entire outside surface of the lens boot Align the lens boot assembly in the lens opening and press it into place Verify that the lens boot is not pinched in the lens opening Using a new lens retaining gasket P N 21479 fasten the lens retaining bracket P N 21477 to t...

Страница 12: ...ent a water tight seal Replace the feedthru components refer to Figure 6 for part numbers and orientation Replace the Teflon leads inside the cover Replace the optical housing s o ring per paragraph 8 3 Assemble the inner cover onto the light housing The screw hole patterns in the inner cover and light housing are offset to insure proper alignment Torque the mounting screws to 30 in lbs Perform a ...

Страница 13: ... Snowplow operators should exercise extra care not to strike the light fixtures with snowplow blades use rubber blades for added protection to the fixture After snowplow removal operations inspect all light fixtures to locate and replace if necessary any damaged Light Assemblies Passes over the light rows should be made with a power broom only if practical Whenever snowplows must traverse in pavem...

Страница 14: ...ACEMENT KIT G Green R Red c Clear NOTE Lighting Fixtures built installed before June 2009 will require the 21276 X Lens Replacement Kit The 21276 X Kit contains the P N 21101 lens retaining gasket and the P N 21100 lens retaining bracket Lighting Fixtures built installed after June 2009 require the 21480 X as listed above P N ITEM 1 ITEM 3 ITEM 4 8506A CS P1 21287 3C 21286 1 21295 CS 8506A RS P1 2...

Страница 15: ...DOCUMENT 2421 REV L Instruction Manual ICAO Approach Fixture 15 Figure 1 Exploded View of Fixture ...

Страница 16: ...DOCUMENT 2421 REV L Instruction Manual ICAO Approach Fixture 16 Figure 2 Isometric View of Fixture ...

Страница 17: ...DOCUMENT 2421 REV L Instruction Manual ICAO Approach Fixture 17 Figure 3 Top View of Fixture Figure 4 Side View of Fixture ...

Страница 18: ...DOCUMENT 2421 REV L Instruction Manual ICAO Approach Fixture 18 Figure 5 Bottom View of Fixture ...

Страница 19: ...REW PAN HD 8 32X5 16 SS ITEM NO 21286 1 QTY 21286 2 QTY PART NUMBER DESCRIPTION Figure 6 Feedthru detail FEEDTHRU REPLACEMENT INSTRUCTIONS 1 Torque item 3 to 30 in lbs 2 Coat items 3 4 5 and lead terminals on the outside of the cover only with item 10 Allow to cure for 8 hours 3 Encapsulate feedthru assembly with Emerson Cummings catalyst 9 resin 2651 or Mavidon catalyst 4195B resin 4195A Allow to...

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