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WARNING

For more information visit: www.eaton.com

IB140036EN

Instruction Booklet

Page

 

2

Effective: October 2014

O&M Manual for 40-1200A (480/600 Vac) ATC-900 3-Position, 

Open/Closed Transition Contactor Based Transfer Switch

READ AND UNDERSTAND THE INSTRUCTIONS CONTAINED HEREIN-

AFTER BEFORE ATTEMPTING TO UNPACK, ASSEMBLE, OPERATE, 

OR MAINTAIN THIS EQUIPMENT.

HAZARDOUS VOLTAGES ARE PRESENT INSIDE TRANSFER SWITCH 

ENCLOSURES THAT CAN CAUSE DEATH OR SEVERE PERSONAL 

INJURY.  FOLLOW PROPER INSTALLATION, OPERATION, AND MAIN-

TENANCE PROCEDURES TO AVOID THESE VOLTAGES.

TRANSFER SWITCH EQUIPMENT COVERED BY THIS INSTRUCTION 

BOOK IS DESIGNED AND TESTED TO OPERATE WITHIN ITS NAME-

PLATE RATINGS.  OPERATION OUTSIDE OF THESE RATINGS MAY 

CAUSE THE EQUIPMENT TO FAIL RESULTING IN DEATH, SERIOUS 

BODILY INJURY, AND/OR PROPERTY DAMAGE.  ALL RESPONSIBLE 

PERSONNEL SHOULD LOCATE THE DOOR MOUNTED EQUIPMENT 

NAMEPLATE AND BE FAMILIAR WITH THE INFORMATION PROVIDED 

ON THE NAMEPLATE.  A TYPICAL EQUIPMENT NAMEPLATE IS 

SHOWN IN FIGURE 1.

  Cat No:     ATC9C3X31200XRU
Style No:

ASSEMBLED IN MEXICO
WITH U.S. COMPONENTS                                       30 - 43465

ITEM:  001

PIECE:  001

CS#:  123456

J050412234

Volts:  480

Poles:  3

Amps:  1200

Phase:  3

Hertz:  60

Wire:  3/4

  GO No:      ABC0123

OF:  001

Figure 1. Typical Automatic Transfer Switch (ATS) Equipment 

Nameplate.

All possible contingencies that may arise during installation, oper-

ation, or maintenance, and all details and variations of this equip-

ment do no purport to be covered by these instructions.  If further 

information is desired by the purchaser regarding a particular 

installation, operation, or maintenance of particular equipment, 

please contact an authorized Eaton Sales Representative or the 

installing contractor.

Section 1: Introduction

1.1 Preliminary Comments and Safety Precautions

This technical document is intended to cover most aspects asso-

ciated with the installation, application, operation, and mainte-

nance of the Automatic Transfer Controller (ATC-900) controlled 

contactor based ATS with ratings from 40 through 1200 amperes 

(A).  It is provided as a guide for authorized and qualified person-

nel only.  Please refer to the specific WARNING and CAUTION in 

Section 1.1.2 before proceeding. If further information is required 

by the purchaser regarding a particular installation, application, or 

maintenance activity, please contact an authorized Eaton sales 

representative or the installing contractor.

1.1.1 Warranty and Liability Information

No warranties, expressed or implied, including warranties of fit-

ness for a particular purpose of merchantability, or warranties 

arising from course of dealing or usage of trade, are made regard-

ing the information, recommendations and descriptions contained 

herein.  In no event will Eaton be responsible to the purchaser or 

user in contract, in tort (including negligence), strict liability or 

otherwise for any special, indirect, incidental or consequential 

damage or loss whatsoever, including but not limited to damage 

or loss of use of equipment, plant or power system, cost of capi-

tal, loss of power, additional expenses in the use of existing 

power facilities, or claims against the purchaser or user by its 

customers resulting from the use of the information and descrip-

tions contained herein.

1.1.2 Safety Precautions

All safety codes, safety standards, and/or regulations must be 

strictly observed in the installation, operation, and maintenance 

of this device.

 

 

WARNING

THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PRO-

CEDURAL STEPS IN THIS DOCUMENT ARE FOR PERSONAL SAFETY 

AND PROTECTION OF EQUIPMENT FROM DAMAGE.  AN EXAMPLE 

OF A TYPICAL WARNING LABEL HEADING IS SHOWN ABOVE TO 

FAMILIARIZE PERSONNEL WITH THE STYLE OF PRESENTATION.  

THIS WILL HELP TO INSURE THAT PERSONNEL ARE ALERT TO 

WARNINGS, WHICH APPEAR THROUGHOUT THE DOCUMENT.  IN 

ADDITION, WARNINGS AND CAUTIONS ARE ALL UPPER CASE AND 

BOLDFACE.

  

CAUTION

COMPLETELY READ AND UNDERSTAND THE MATERIAL PRESENTED 

IN THIS DOCUMENT BEFORE ATTEMPTING INSTALLATION, OPERA-

TION, OR APPLICATION OF THE EQUIPMENT.  IN ADDITION, ONLY 

QUALIFIED PERSONS SHOULD BE PERMITTED TO PERFORM ANY 

WORK ASSOCIATED WITH THIS EQUIPMENT.  ANY WIRING 

INSTRUCTIONS PRESENTED IN THIS DOCUMENT MUST BE FOL-

LOWED PRECISELY.  FAILURE TO DO SO COULD CAUSE PERMANENT 

EQUIPMENT DAMAGE.

Содержание ATC-900

Страница 1: ...sition Contactor Based Transfer Switch Instruction Booklet Description Page Introduction 2 Receiving Handling and Storage 6 Equipment Description 7 Installation and Wiring 14 Operation 20 Testing and...

Страница 2: ...A It is provided as a guide for authorized and qualified person nel only Please refer to the specific WARNING and CAUTION in Section 1 1 2 before proceeding If further information is required by the p...

Страница 3: ...stored the ATS automatically transfers back and initiates generator shutdown In the event the Source 1 power source fails and the Source 2 power source does not appear the ATS remains connected to the...

Страница 4: ...ent catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The Catalog Number Identification Table Table 2 provides the required interpre...

Страница 5: ...applica ble setpoint ranges for the nominal voltage and frequency setting Source 2 Failed or Fails Source 2 is defined as failed when it is outside of its under voltage overvoltage underfrequency over...

Страница 6: ...o sure Care should be exercised however to protect the equip ment from impact at all times Do not remove the protective packaging until the equipment is ready for installation When the ATS equipment r...

Страница 7: ...POWER PANEL VOLTAGE SELECTION TRANSFORMER PANEL Figure 5A Three Basic Panels of an Open Transition ATS 1200A LOGIC PANEL POWER PANEL VOLTAGE SELECTION TRANSFORMER PANEL Figure 5B Three Basic Panels of...

Страница 8: ...North American market voltage selection panel consists of multi tap transformers contained in a steel case mounted in the transfer switch enclosure Figure 7 The cover has two connec tors on it with th...

Страница 9: ...oller has an operating temperature of 20 to 70 C 4 to 158 F The controller circuit board is protected by an insulating confor mal coating The specifications under normal operating conditions are as fo...

Страница 10: ...hieves a transfer between sources with no power interruption Both sources must be synchronized in fre quency phase and voltage before the transfer is initiated In phase transition is a feature that wi...

Страница 11: ...ad condition after a transfer from the generator source has been made Count down timing begins when the transfer is completed In applica tions where two generators are selected the same cool off timer...

Страница 12: ...Control This feature displays status information of a remotely located ATC 900 controller The HMI type Remote Annunciator will seri ally communicate with the ATC 900 over the Modbus 485 or Ethernet u...

Страница 13: ...ton ATS equipment enclosed in any of the enclosures listed in Table 3 is listed for application by UL and ULC In addition Eaton ATSs are listed in File E38116 by Underwriters Laborato ries Inc under S...

Страница 14: ...supporting the weight of the enclosed ATS equipment For standard ATSs avoid locations that are moist hot or dusty However Eaton offers optional enclosure designs that can be used in special environmen...

Страница 15: ...1A Typical Mounting of the ATS to a Mounting Surface Open Transition ATS for Wall Mounting Step 5 Double check to ensure that all packing and shipping materials have been removed Step 6 If Seismic Uni...

Страница 16: ...tion Verify that the lugs supplied will accommodate the power cables being used Also verify that the cables comply with local electrical codes Standard ATS equipment as supplied from the factory will...

Страница 17: ...ment is installed and operating properly 4 6 Engine Start Connection The engine control contact connections are located on the logic panel of the ATS Connect the engine start wires to the red ter mina...

Страница 18: ...232 J14 CT Earth Controller Ground J8 USB Front Panel Memory Stick Interface J11 I O Module s SW1 Modbus Terminator Module J13 RS 422 Interface Source Load Interface Switch Position Contacts For more...

Страница 19: ...he cover has two connec tors on it with the one on the right being selectable depending on the voltage applied to S1 and S2 The transformer unit is eas ily removed by removing the two front screws and...

Страница 20: ...OURCE 2 IF A GENERATOR CONTROL SELECTOR SWITCH TO THE OFF POSITION BEFORE ATTEMPTING A MANUAL TRANS FER To manually operate 1 Disconnect all sources of power 2 Disconnect the J7 connector from the ATC...

Страница 21: ...s on Source 1 4 Simultaneously the engine cool down timer initiates the shut down of the engine driven generator 5 Transfer of the load back to the Source 1 power source is now complete Section 6 Test...

Страница 22: ...ded for a preset time after transfer to the Source 1 power source is com pleted 6 1 5 Alternate Tests 1 Alternate operational tests may be possible depending upon the options provided with any given A...

Страница 23: ...to go to Source 1 Step 4 Depress the TRIP button located on the operating mechanism of the contactor to bring the contactor to neutral trip position Step 5 Depress the SELECT button located on the ope...

Страница 24: ...the structure area for safety hazards or potential maintenance problems Inspect the area especially where switching device is installed for any safety hazards including personnel safety and fire hazar...

Страница 25: ...at 68C8282H02 40 1200A Domestic Switch 480VAC 600VAC 4 Pole Cat 68C8282H02 Power Panel Close Transition Does not include Contactor 40 1200A Domestic Switch 480AC 600VAC 2 Pole Cat 69D8080H01 40 1200A...

Страница 26: ...LY SUGGESTED THAT THE FULL INSTRUCTIONS BE FOLLOWED FOR ALL INSTALLATIONS SET UP AND TESTING Step 1 Mount the ATS on a flat rigid surface Figure 18A 18B Shim if necessary Figure 18A Mounting Details O...

Страница 27: ...TAGE SELECTION PANEL LOGIC PANEL GROUND CONNECTION IB140036EN For more information visit www eaton com Instruction Booklet Effective October 2014 Page 27 O M Manual for 40 1200A 480 600 Vac ATC 900 3...

Страница 28: ...TION PANEL LOGIC PANEL GROUND CONNECTION For more information visit www eaton com IB140036EN Instruction Booklet Page 28 Effective October 2014 O M Manual for 40 1200A 480 600 Vac ATC 900 3 Position O...

Страница 29: ...e proper wire size as listed by the generator set Genset manufacturer For the I O connections there are some switches that the Inputs are wired to a terminal block while others are not When they are n...

Страница 30: ...ource 1 contactor Momentarily energize K3 N Is Source 1 available yet Y Source 1 is powering the load TDN timer times out if Option 32A is enabled TDN timer times out if Option 32A is enabled Source 1...

Страница 31: ...ad TDN timer times out if Option 32A is enabled TDN timer times out if Option 32A is enabled Source 1 is powering the load N Is Source 1 available yet TDEN timer times out Y Open Source 2 contactor En...

Страница 32: ...ww eaton com IB140036EN Instruction Booklet Page 32 Effective October 2014 O M Manual for 40 1200A 480 600 Vac ATC 900 3 Position Open Closed Transition Contactor Based Transfer Switch Figure 22 Close...

Страница 33: ...N For more information visit www eaton com Instruction Booklet Effective October 2014 Page 33 O M Manual for 40 1200A 480 600 Vac ATC 900 3 Position Open Closed Transition Contactor Based Transfer Swi...

Страница 34: ...information visit www eaton com IB140036EN Instruction Booklet Page 34 Effective October 2014 O M Manual for 40 1200A 480 600 Vac ATC 900 3 Position Open Closed Transition Contactor Based Transfer Swi...

Страница 35: ...N For more information visit www eaton com Instruction Booklet Effective October 2014 Page 35 O M Manual for 40 1200A 480 600 Vac ATC 900 3 Position Open Closed Transition Contactor Based Transfer Swi...

Страница 36: ...OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence st...

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