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Instruction Booklet 

IB48088

Effective July 2021

Instructions for Eaton’s 7.2 kV Ampgard AR 

(arc resistant motor control center) 

(Compliant to IEEE C37.20.7-2017) 

EATON

 www.eaton.com

1.7 Sound levels

The sound developed during an arc fault event is significant and is 

not completely predictable due to the nature of the arc fault. Sound 

is dramatically affected by surrounding structures, buildings, and 

equipment, so testing can’t be done for all possible circumstances. 

Sound levels were measured at various distances from the end of a 

2-meter-long duct during 50kA arc fault events and used to generate 

the guidelines tabulated below. Please review the table and deter-

mine the correct PPE required by personnel in the vicinity of the 

equipment for your installation.

Table 3.  Sound pressure level (SPL).

Distance from end of duct - ft (m)

0  

(0 m)

50  

(15.24 m)

100  

(30.48 m)

200  

(60.96 m)

Minimum expected SPL - db

120

110

100

100

1.8 Modifications to equipment

Any modifications to the equipment outside of the assembly instruc-

tions in Eaton documentation compromises compliance with ANSI/

IEEE C37.20.7-2017.
Low voltage doors are the only parts that may be modified in an arc 

resistant lineup.  Please contact your Eaton representative with any 

related questions.

1.9 Documentation reference

These instructions cover aspects of the equipment particular to its 

arc resistant enclosure.  This document must be used in conjunction 

with the following instructions specific to the type of starter being 

installed:

IB48041: 

AMPGARD 400 A Motor Starters (not arc resistant);

IB48043:

 AMPGARD 800 A Motor Starters (not arc resistant); and

IB020003:

 AMPGARD RVSS Soft Starters.

You may also wish to refer to the following document:

IB02201001E 

: VCP-W Arc Resistant Switchgear.

For further information on installation and application, refer to the 

applicable technical data, publications, and/or industry standards.  

Download Eaton electronic information from www.eaton.com/electri-

cal.

1.10 Eaton contact information

For the location of your nearest Eaton sales office or distributor, call 

toll-free 1-800-525-2000 or visit  www.eaton.com/electrical.  Eaton 

Services and Systems (EESS) can be reached at 1-800-498-2678.

CAUTION

THE ARC RESISTANT RATING OF THE EQUIPMENT IS ONLY VALID WHEN 

ALL THE COVERS AND DOORS ARE PROPERLY SECURED (EXCEPT FOR LOW 

VOLTAGE DOORS) OVER THE ENTIRE LENGTH OF ANY GIVEN LINEUP. 

 

WHEN WORKING ON A MEDIUM VOLTAGE ENCLOSURE, EVEN THOUGH 

THE ENCLOSURE IS ISOLATED ELECTRICALLY, PERSONNEL WILL NOT BE 

PROTECTED AGAINST AN ARC FAULT AND MUST WEAR APPROPRIATE 

PPE.

CAUTION

BEFORE ENERGIZING THE EQUIPMENT ENSURE THAT:

•  THE EQUIPMENT IS SECURED ON A TRUE AND LEVEL SURFACE;.

•  CONFIRM THAT ALL THE HARDWARE IS IN PLACE AND TORQUED PER 

SPECIFIED VALUES;.

•  CONFIRM NO TOOLS OR OBJECTS ARE LEFT INSIDE THE ENCLOSURE; 

AND

•  CONFIRM ALL COVERS, DEVICES, DOORS, PANELS ETC. ARE SECURED. 

Содержание Ampgard AR

Страница 1: ...istant MVCC and Eaton VacClad switchgear 13 Section 5 Duct and plenum installation 17 5 1 Receiving 17 5 2 Handling 17 5 3 Access to equipment 17 5 4 Exhaust duct 17 5 5 Medium voltage cableways 20 5...

Страница 2: ...starters and reduced voltage starters such as reactor auto transformer and solid state starters Equipment qualified as arc resistant in accordance to IEEE C37 20 7 2017 is intended to provide an addi...

Страница 3: ...continuous current Rated short circuit current withstand 2 second Dielectric withstand Impulse kV rms Amperes Amperes kV rms kV peak Amperes kA rms sym 7 2 1 400 400 18 2 60 1000 1200 2000 3000 50 2 4...

Страница 4: ...the upper fuse mounting behind the service barrier The bottom end of the power fuses are connected to the lower fuse mounting that contain the line side bolted or stab in connections for the main cont...

Страница 5: ...uses and pull the blown fuse indicator down to rest on top of the fuse Ferrell You will hear a click 12 Reposition the service barrier and reinstall the six bolts Tighten until the lock washers are fl...

Страница 6: ...for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 7 Low voltage control compartment Figure 8 Sealing gaskets Isolation switch...

Страница 7: ...an incoming line section may include vertical bus drops to connect the incoming line cables Options for both the top and bottom entry motor cables are available Also included in the main bus enclosur...

Страница 8: ...ment particular to its arc resistant enclosure This document must be used in conjunction with the following instructions specific to the type of starter being installed IB48041 AMPGARD 400 A Motor Sta...

Страница 9: ...t mechanical interlocks Therefore a final inspection is essential before energizing Figure 11 Location of lifting plates After the section has been moved into installation position remove the hooks an...

Страница 10: ...h arc resistant MV MCC vertical section mounting hole location must be considered Consult a licensed structural or civil engineer prior to selecting a mounting system if a system other than that recom...

Страница 11: ...e following ways shown below Figure 13 Exhaust duct exiting the plenum Figure 14 Exhaust duct manifold side s ONLY Figure 15 Closed coupled with Eaton VacClad switchgear Back to back B2B Figure 16 Clo...

Страница 12: ...e July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 14 50 kA arc resistant line up Shown with dual exha...

Страница 13: ...ion must be attached to the switchgear before the plenums are installed Follow the instructions below for coupling the Ampgard AR lineup to the VacClad switchgear 1 Position the Ampgard AR lineup next...

Страница 14: ...E C37 20 7 2017 EATON www eaton com 5 Make all bus splice connections Torque per Table 6 6 Cover all bus connections with the supplied bus boots 7 Replace the covers that were removed in order to acce...

Страница 15: ...July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 17 50 kA arc resistant line up Shown with close coup...

Страница 16: ...2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 18 50 kA arc resistant line up Shown with close coupled w...

Страница 17: ...ach shipping group Using a four leg bridle sling chain place one hook through each of the four eyes to lift and move the group No leg of the sling shall be at an angle greater than 45 degrees from the...

Страница 18: ...y be used however the support hardware may not be drilled or screwed into the duct Arc duct hanger assembly 69C4455G01 is available from Eaton as shown in the Figure 21 The duct must have a downward s...

Страница 19: ...uction Booklet IB48088 Effective July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 21 Exhaust duct comp...

Страница 20: ...slots Secure it in place with hardware kit 25A4361G12 see Figure 22 The low voltage cableway is built into the plenum It will need two screws and two flat washers from hardware kit 25A4361G12 to compl...

Страница 21: ...the bolts until all the hardware and plenum assemblies are in place Follow the steps below to install the plenum and its accessories 1 Remove the hardware from the front and rear flange of the main bu...

Страница 22: ...C37 20 7 2017 EATON www eaton com Figure 24 Installing the plenums 4 Install the reinforcement angle parts as shown in Figure 25 and Figure 26 5 Use hardware kit 25A4361G10 for the plenum section fro...

Страница 23: ...ctive July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 25 Installing the reinforcement angles Figure 2...

Страница 24: ...op of the gear and then lift the duct collar inside the plenum and install it immediately before installing additional plenum assembly sections e Use 1 4 in 20 bolts lock washers flat washers and nuts...

Страница 25: ...to the top of the plenum 15 Align all the holes of the cableway cutout in the plenum roof with the holes on top flanges of the cableway 16 Only use the middle holes on each side to anchor the cablewa...

Страница 26: ...ter Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 29 Holes used to attach the MV plenum conduit to the plenum roof 19 Install the arc gas deflector parts as shown in Figure 30 Use hardwar...

Страница 27: ...rd AR vents the hot arc gases produced away from designated areas and the personnel that could be present Personnel cannot be permitted in the arc gas vent area during normal operation The following f...

Страница 28: ...ant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Figure 32 Additional minimum requirements for the arc gas vent area Table 7 Duct end assembly requirements Dimension Duct e...

Страница 29: ...install a 1 4 in 20 nut with locking hardware on the backside of the screw and torque per Table 6 Periodically inspect the air filter on the duct if present and replace if soiled or clogged Section 8...

Страница 30: ...30 Instruction Booklet IB48088 Effective July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Notes...

Страница 31: ...31 Instruction Booklet IB48088 Effective July 2021 Instructions for Eaton s 7 2 kV Ampgard AR arc resistant motor control center Compliant to IEEE C37 20 7 2017 EATON www eaton com Notes...

Страница 32: ...ther contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTAB...

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