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4.3.6.5

The remaining rivets may be installed in any
reasonable sequence following 4.3.6.4.

4.3.7

Attach the ring gear to the friction disc using
Loctite

 ®

 #262 and torque screws to 40 ft, lbs.

4.3.8

Reassemble per 4.7.

4.4

Cylinder Seal Replacement

4.4.1

Disconnect the air supply lines and remove
the screws (20), washers (17) and spacer
tubes (27) attaching the cylinder (19) to the
pressure plate (14).

4.4.2

Carefully slide the cylinder off of the spring
housing (16).

Do not use compressed air to 
remove the cylinder from the spring
housing.

4.4.3

Remove the cylinder seals (21,23) from the
spring housing and thoroughly clean the seal
grooves in the spring housing.

4.4.4

Insert new seals into the grooves, noting the
orientation of the seals per Figure 10.

4.4.5

Carefully examine the seal surfaces in the 
cylinder. If the surfaces have worn to point
as indicated on Table 4, the cylinder must be
replaced. Small nicks or scratches must be
sanded smooth to prevent air leakage.

4.4.6

Lubricate the seal surfaces in the cylinder 
with Parker O-Lube

®

 and carefully slide the 

cylinder onto the spring housing. Take spe-
cial care to avoid damaging the seal lips.

4.4.7

Attach the cylinder to the pressure plate with
the screws, washers and spacer tubes 
removed in 4.4.1. Use Loctite

®

 Locquic

®

Primer Grade "T" to clean and prepare the
screw threads and install with Loctite

®

 #262.

Using a crosswise pattern, torque the screws
to the value shown on Table 3.

Loctite

®

 Primer "T" contains harm-

ful vapors. Refer to the product 
label for proper safety precautions.

4.5

Spring Replacement

4.5.1

with 100 psi applied to the cylinder (19),
loosen and remove the locknuts (18) and
washers (17). Exhaust the air pressure.

4.5.2

Disconnect the air supply lines from the
brake.

4.5.3

Loosen the screws (20) gradually until the 
remaining spring force is relieved. Remove 
the screws and washers (17).

The screws (20) must be loosened
gradually to prevent damage to the
brake components.

4.5.4

Carefully lift the cylinder and spring housing
off of the pressure plate, exposing the
springs (22).

4.5.5

Remove the springs and check the free
height. If the free height of any spring is less
than the value shown on Table 4, the entire
complement of springs must be replaced.

4.5.6

Place the springs into the pockets in the 
pressure plate per Figure 11.

4.5.7

Place the spring retainers on top of the
springs.

Figure 10

DBB 8104   PDF format

10

© Copyright Eaton Corp., 1998. All rights reserved.

(Revised: January, 1998)

Содержание Airflex DBB

Страница 1: ...f genuine Airflex replacement parts The use of non genuine Airflex replacement parts could result in substandard product performance and may void your Eaton warranty For optimum performance contact Ai...

Страница 2: ...ic Maintenance 6 4 0 MAINTENANCE 6 4 1 Wear Limits 6 4 2 Wear Adjustment Disassembly 8 4 3 Friction Disc Replacement 8 4 4 Cylinder Seal Replacement 10 4 5 Spring Replacement 10 4 6 Bushing Replacemen...

Страница 3: ...Tube 16 Spring Housing 28 Gear 17 Flat Washer 29 Wear Spacer 18 Lock Nut 31 Reaction Plate Sub assembly 19 Cylinder 32 Decal Plate 20 Hex head Screw 34 Release Spring 21 Polypak seal 36 Hex Head Screw...

Страница 4: ...cast sur faces are painted with multiple coats of corrosion resistant paint Bronze bushings are provided in the reaction plate and pres sure plates to facilitate axial movement The clamp tubes 12 are...

Страница 5: ...ngage ment or disengagement of the brake NOTE Airflex recommends guarding the brake application The guard should cover the face and the entire outer diameter of the unit 2 1 Preparation 2 1 1 Figure 1...

Страница 6: ...e brake 2 2 1 Ensure the shaft is free of nicks or burrs and the ket fits properly in the shaft and gear Tap the key into the shaft keyway 2 2 2 Apply a light coat of anti seizing compound to the shaf...

Страница 7: ...ust be made with flexible hose 2 3 1 6 The DBB brake does not require lubricated air however the solenoid valve may Consult the valve manufacturer 2 3 1 7 A pressure switch should be located in the ai...

Страница 8: ...atic and electrical control interlocks should be periodically checked for correct settings and operation 3 3 5 Inspect for need for wear adjustment Refer to Section 4 2 4 0 MAINTENANCE Prior to perfor...

Страница 9: ...e in form of circular grooves on iron surface Reaction Holes Maximum wear is 031 in 80 mm Wear will be in the form of elongation of the holes Original hole diameter is 1 343 34 11mm 12 Clamp Tube Reac...

Страница 10: ...fer to section 4 5 for further dis assembly procedures 4 2 10 See section 4 4 for cylinder seal replacement 4 2 11 Inspect the clamp tubes springs 22 and release springs 34 and compare to the limits i...

Страница 11: ...pposite friction disc Manual setting of the rivets using a punch very frequently results in splitting of the clinched end of the rivet When this occurs the rivet will ultimately fail in service due to...

Страница 12: ...damaging the seal lips 4 4 7 Attach the cylinder to the pressure plate with the screws washers and spacer tubes removed in 4 4 1 Use Loctite Locquic Primer Grade T to clean and prepare the screw thre...

Страница 13: ...05 require replacement See figure 12 4 6 3 Heat up area around bushing to release Loctite and drive old bushing s out 4 6 4 Clean out bores and remove old Loctite 4 6 5 Apply Loctite RC601 635 or 680...

Страница 14: ...locknuts for use only when replacing friction discs See Figure 14 NOTE The socket size for locknuts 18 is 1 1 16 x 4 deep 4 7 9 While Supporting the weight of the cylin der spring housing pressure pl...

Страница 15: ...N Handling mixing recoat drying times and ap plications must be in strict accordance with instructions in manufacturers literature Within 8 hours after the surface is cleaned and when dry apply one co...

Страница 16: ...g 16 308137 12 308137 23 Polypak Seal 2 000402x0022 2 000402x0022 24 Warning Decal 1 203627 1 203627 25 Name Plate 1 307640 1 307640 26 Drive Screw 8 000153x0644 8 000153x0644 27 Spacer Tube 12 308201...

Страница 17: ...ate May 1997 Revision Date Change 1 DEC 97 Complete restructuring 20 JAN 98 ADD friction disc and ring gear P N s to 6 0 8 0 REVISIONS DBB8104 PDFformat 15 Copyright Eaton Corp 1998 All rights reserve...

Страница 18: ...t exists Eaton shall thereupon correct any defect at its option either by repairing any defective part or parts or by making available at Eaton s plant a repaired or replacement part This warranty doe...

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