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UPS SYSTEM INSTALLATION

EATON 

Powerware

®

 9395 UPS (650–825 kVA) Installation and Operation Manual  

S

  164201725 Rev 2

 www.powerware.com

4−10

13.

Locate the ground braid in the bottom left front corner of the UPM section. The
ground braid is secured at the factory to the UPM section ground bolt. Route the
ground braid through the wiring access in the right side panel of the ISBM
section to the ground bolt in the ISBM section.

14.

Connect the ground braid to the ISBM section ground bolt and secure.

NOTE  

Four intercabinet interface wiring harnesses are supplied coiled inside the protective cage on the

right side panel of the ISBM section (see A in Figure 4-14 on page 4−16).

15.

In the ISBM section (see A in Figure 4-14 on page 4−16), locate the coiled wiring
harnesses with the J50, J51, J61, and J70 connectors attached. Remove the
wire ties securing the harnesses and carefully remove the harnesses from the
protective cage. If necessary, loosen the screws securing the protective cage.

16.

Locate the mating P50 connector in the UPM section wireway (see B in
Figure 4-14 on page 4−16) and connect the P50 connector to the J50 connector.

17.

Locate the mating P51 connector in the UPM section wireway (see B in
Figure 4-14 on page 4−16) and connect the P51 connector to the J51 connector.

18.

Locate the mating P61 connector in the UPM section wireway (see B in
Figure 4-14 on page 4−16) and connect the P61 connector to the J61 connector.

19.

Locate the mating P70 connector in the UPM section wireway (see B in
Figure 4-14 on page 4−16) and connect the P70 connector to the J70 connector.

NOTE  

One intercabinet interface cable is supplied coiled against the left side panel of the UPM section

(see B in Figure 4-14 on page 4−16).

20.

In the UPM section (see B in Figure 4-14 on page 4−16), locate the coiled RJ−45
CAN cable. Remove the wire ties securing the cable to the interior left side panel
of the UPM section. Route this harnesses through the round wiring access in the
right side panel of the ISBM section (see B in Figure 4-14 on page 4−16).

21.

In the ISBM section, locate the J39 inverter CAN connector on the Pl1 interface
board and connect the RJ−45 CAN cable connector to the J39 connector (see
Figure 4-15 and Figure 4-16 on page 4−17).

22.

Dress the interface harnesses and secure in place with wire ties as necessary to
prevent wire damage.

23.

When all wiring is complete, reinstall the safety shield panels removed in
previous steps.

24.

Reinstall the front wireway panel.

25.

If installing a Plus 1 model UPS, proceed to paragraph 4.5; otherwise, proceed to
Step 26.

26.

If installing a battery system, proceed to paragraph 4.6; otherwise, proceed to
Step 27.

27.

If installing a tie cabinet or distribution panel for a distributed bypass system,
proceed to paragraph 4.7; otherwise, proceed to paragraph 4.8.

Содержание 9395 UPS and Plus 1 UPS 650825 kVA

Страница 1: ...Powerware 9395 UPS and Plus 1 UPS 650 825 kVA Installation and Operation Manual ...

Страница 2: ...nt WARNING This is a product for restricted sales distribution to informed partners EN IEC 62040 2 Installation restrictions or additional measures may be needed to prevent electromagnetic disturbances Eaton Powerware X Slot LanSafe PowerXpert and Powerware HotSync are registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its subsidiaries and affiliates IBM and AS 400 are reg...

Страница 3: ...This Manual 1 6 1 6 Conventions Used in This Manual 1 6 1 7 Symbols Controls and Indicators 1 7 1 8 For More Information 1 7 1 9 Getting Help 1 8 2 Safety Warnings 2 1 Section I Installation 3 UPS Installation Plan and Unpacking 3 1 3 1 Creating an Installation Plan 3 1 3 2 Preparing the Site 3 1 3 2 1 Environmental and Installation Considerations 3 1 3 2 2 UPS System Power Wiring Preparation 3 8 ...

Страница 4: ...talling an Optional Relay Interface Module II 5 11 5 5 Installing an Optional Supervisory Contact Module II 5 13 5 6 Accessory Mounting Dimensions 5 15 Section II Operation 6 Understanding UPS Operation 6 1 6 1 UPS System Overview 6 1 6 2 Single UPS 6 2 6 2 1 Modes 6 2 6 2 2 Normal Mode 6 2 6 2 3 Bypass Mode 6 4 6 2 4 Battery Mode 6 5 6 3 Single UPS Unit System Oneline Configurations 6 7 6 4 Multi...

Страница 5: ...s to Normal Mode 7 23 7 4 6 Transfer from Normal to Bypass Mode and Shut Down all UPSs 7 24 7 4 7 Single UPM Shutdown 7 24 7 4 8 UPS and Critical Load Shutdown 7 25 7 4 9 Charger Control 7 25 7 4 10 Using the UPS LOAD OFF Pushbutton or Command 7 26 7 4 11 Using the Remote Emergency Power off Switch 7 27 8 Communication 8 1 8 1 X Slot Cards 8 1 8 2 eNotify Service 8 2 8 2 1 eNotify Service Features...

Страница 6: ...825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com iv 10 Product Specifications 10 1 10 1 Model Numbers 10 1 10 2 Specifications 10 1 10 2 1 UPS Input 10 1 10 2 2 UPS Output 10 2 10 2 3 UPS Environmental 10 2 Warranty W 1 ...

Страница 7: ...r Terminal Detail Common Rectifier Feed 4 12 Figure 4 10 ISBM Section Intercabinet Power Terminal Locations Separate Rectifier Feed 4 13 Figure 4 11 ISBM Section Input Power Terminal Detail Separate Rectifier Feed 4 14 Figure 4 12 ISBM Section Battery Input Power Terminal Detail 4 15 Figure 4 13 ISBM Section Output Power Terminal Detail 4 15 Figure 4 14 UPS Intercabinet Interface Harness Locations...

Страница 8: ...er Feed Separate Battery Dual Feed Configuration 6 9 Figure 6 7 Plus 1 UPS System Common Rectifier Feed Common Battery Dual Feed Configuration 6 10 Figure 6 8 Plus 1 UPS System Common Rectifier Feed Separate Battery Dual Feed Configuration 6 11 Figure 6 9 UPS System Common Rectifier Feed Common Battery IOM Configuration 6 12 Figure 6 10 UPS System Common Rectifier Feed Separate Battery IOM Configu...

Страница 9: ...igure 8 2 Sample Event History Log 8 6 Figure 8 3 Remote Monitor Panel II Front Panel 8 7 Figure 8 4 Relay Interface Module II Customer Interface Connectors J1 through J4 8 9 Figure 8 5 Supervisory Contact Module II Enclosure 8 10 Figure 9 1 ISBM Section Air Filter Locations 9 3 Figure 9 2 UPM Section Air Filter Locations 9 4 Figure 9 3 FI UPM Air Filter Location 9 5 ...

Страница 10: ...TABLE OF CONTENTS EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com viii This page intentionally left blank ...

Страница 11: ...ties that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS is housed in a free standing cabinet divided into two sections to fa...

Страница 12: ...1 1 2 Control Panel The control panel located on the front of the UPS contains a liquid crystal display LCD and pushbutton switches to control the operation of the UPS and to display the status of the UPS system See Chapter 7 UPS Operating Instructions for additional information 1 1 3 Customer Interface S Building Alarm Monitoring Up to five inputs in the UPS are available to connect the facility ...

Страница 13: ...he UPS module at any time X Slot cards are quickly installed at the front of the UPS and are hot pluggable See Chapter 8 Communication for additional information ISBM SECTION UPM SECTION FI UPM Figure 1 2 Powerware 9395 UPS 650 825 kVA with the Field Installed UPM 1 1 4 Advanced Battery Management A three stage charging system increases battery service life by optimizing recharge time and protects...

Страница 14: ...trol An optional Powerware 9395 Sync Control maintains the critical load outputs of two separate single module Powerware 9395 UPS systems in synchronization This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches The Sync Control is housed in a wall mounted panel that can be located between the UPS units for easy wiring 1 2 4 Monito...

Страница 15: ...ge Card provides connectivity and operational mode control The distributed bypass system consists of two to five UPS units each with a parallel CAN card and a customer supplied tie cabinet or load distribution panel to act as a tie point The tie cabinet should contain Module Output Breakers MOBs with dual auxiliary contacts for control of the system 1 2 8 Input Output Module Configuration The UPS ...

Страница 16: ...s described in this manual to ensure trouble free installation and operation In particular be thoroughly familiar with the REPO procedure see paragraph 7 3 11 on page 7 18 The information in this manual is divided into sections and chapters The system options and accessories being installed dictate which parts of this manual should be read At a minimum Chapters 1 through 4 and Chapter 7 should be ...

Страница 17: ...E in the trash For proper disposal contact your local recycling reuse or hazardous waste center 1 8 For More Information Refer to the Powerware 9390 and 9395 Sync Control Installation and Operation Manual for the following additional information S Installation instructions including site preparation planning for installation and wiring and safety information Detailed illustrations of the cabinet w...

Страница 18: ...e following S Scheduling initial startup S Regional locations and telephone numbers S A question about any of the information in this manual S A question this manual does not answer Please call the Eaton Help Desk for Powerware products at United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative ...

Страница 19: ...utions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber gloves and boots S ELECTRIC ENERGY HAZARD Do not attempt to alter any UPS or battery wiring or connectors Attempting to alter wiring can cause injury S Do not open or mutilate batteries Released electrolyte is harmful to the ...

Страница 20: ...rt forks partially into the base to move the cabinet S Forks may be partially inserted into the front or rear forklift slots for minor positioning if the forks are kept in a horizontal position with no upward angling S DO NOT use the forklift slots on the end of the cabinet to move the cabinet S End forklift slots may be used for minor positioning if the forks are kept in a horizontal position wit...

Страница 21: ...EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 2 1 Section I Installation ...

Страница 22: ...EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 2 2 ...

Страница 23: ... system being installed Use the procedures and illustrations in paragraph 3 2 and Chapter 4 to create a logical plan for installing the system 3 2 Preparing the Site For the UPS system to operate at peak efficiency the installation site should meet the environmental parameters outlined in this manual If the UPS is to be operated at an altitude higher than 1500m 5000 ft contact an Eaton service rep...

Страница 24: ...red From Right Side of Cabinet 152 4 mm 6 working space From Left Side of Cabinet None Required The basic environmental requirements for operation of the UPS are S Ambient Temperature Range 0 40 C 32 104 F S Recommended Operating Range 20 25 C 68 77 F S Maximum Relative Humidity 95 noncondensing CAUTION If battery systems are located in the same room as the UPS the battery manufacturer s environme...

Страница 25: ...UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 3 3 Dimensions are in millimeters inches Figure 3 1 UPS Cabinet Dimensions Front View Dimensions are in millimeters inches Figure 3 2 UPS Cabinet Dimensions Right Side View ...

Страница 26: ...LAN AND UNPACKING EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 3 4 Figure 3 3 ISBM Section Dimensions Front View Figure 3 4 UPM Section Dimensions Front View ...

Страница 27: ...al S 164201725 Rev 2 www powerware com 3 5 Front Dimensions are in millimeters inches Figure 3 5 ISBM Section Dimensions Top View Front Dimensions are in millimeters inches Figure 3 6 ISBM Section Dimensions Bottom View Front Dimensions are in millimeters inches Figure 3 7 UPM Section Dimensions Top View ...

Страница 28: ...UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 3 6 Dimensions are in millimeters inches CG CG Figure 3 8 ISBM Section Center of Gravity Dimensions are in millimeters inches CG CG Figure 3 9 UPM Section Center of Gravity ...

Страница 29: ...ation and Operation Manual S 164201725 Rev 2 www powerware com 3 7 Dimensions are in millimeters inches 115 8 4 56 114 3 4 50 0 87 0 22 88 9 3 50 Front View 1 57 0 40 Needed to remove key 95 3 3 57 Square 1 2 Knockout Pattern Typical 5 Sides Figure 3 10 Remote EPO Switch Dimensions ...

Страница 30: ...IB is installed in the maintenance bypass and a single feed UPS is being installed a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass S The bypass feed into this equipment uses three or four wires The rectifier feed into this equipment uses three wires The phases must be symmetrical about ground from a Wye source for proper equipment operation S If the ...

Страница 31: ...ss Four Wire Full Load Current 3 Phases 1 Ground B Amps 938 782 1083 902 1191 992 Minimum Conductor Size Number per Phase AWG or kcmil each 500 3 350 3 500 4 500 3 500 4 500 4 AC Input to UPS Bypass Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 938 782 1083 902 1191 992 Minimum Conductor Size Number per Phase AWG or kcmil each 400 4 500 3 500 5 500 4 500 5 500 5 DC Input from Batt...

Страница 32: ... Phases 1 Neutral 1 Ground B Amps 938 782 1083 902 1191 992 Minimum Conductor Size Number per Phase AWG or kcmil each 400 4 500 3 500 5 500 4 500 5 500 5 DC Input from Each Battery Disconnect to Each UPS UPM 1 Positive 1 Negative C Amps per UPM 551 551 551 551 551 551 Minimum Conductor Size Number per Pole AWG or kcmil each 250 3 250 3 250 3 250 3 250 3 250 3 AC Output to Critical Load Four Wire F...

Страница 33: ...PS see Table 3 5 Table 3 6 Separate Rectifier Input UPM Ratings and External Wiring Requirements for the Powerware 9395 825 650 9395 825 750 and 9395 825 825 Separate Battery Basic UPM Rating Units Rating 50 60 Hz kVA kW 275 247 5 275 250 Input Voltage Volts 400 480 AC Input to each UPM Rectifier 0 98 Min pF Full load current plus battery recharge current 3 Phases 1 Ground A Amps 456 370 Minimum C...

Страница 34: ...2 8 3 M8 E2A UPM 1 E2A UPM 2 E2A UPM 3 E2A UPM 4 Plus 1 Model Phase B 3 stud mounting 12 8 3 M8 E3A UPM 1 E3A UPM 2 E3A UPM 3 E3A UPM 4 Plus 1 Model Phase C 3 stud mounting 12 8 3 M8 AC Output from UPM Section E9A UPM 1 E9A UPM 2 E9A UPM 3 Phase A 3 stud mounting 12 8 3 M8 E10A UPM 1 E10A UPM 2 E10A UPM 3 Phase B 3 stud mounting 12 8 3 M8 E11A UPM 1 E11A UPM 2 E11A UPM 3 Phase C 3 stud mounting 12...

Страница 35: ... bolt mounting 76 56 M12 E3 Phase C 4 2 bolt mounting 76 56 M12 AC Input to Bypass E6 Phase A 6 2 bolt mounting 76 56 M12 E7 Phase B 6 2 bolt mounting 76 56 M12 E8 Phase C 6 2 bolt mounting 76 56 M12 AC Output to Critical Load E9 Phase A 6 2 bolt mounting 76 56 M12 E10 Phase B 6 2 bolt mounting 76 56 M12 E11 Phase C 6 2 bolt mounting 76 56 M12 DC Input from Battery or Battery Disconnect to UPS Com...

Страница 36: ...Battery Input Output and Neutral 180200001 07 Table 3 11 Recommended Installation Parts and Tools Not Supplied by Eaton Part Size Quantity Manufacturer Part Number Notes Long Barrel 2 Hole Lug 2 0 AWG As required Thomas Betts 54862BE Copper wire only 3 0 AWG Thomas Betts 54864BE 4 0 AWG Thomas Betts 54866BE 250 MCM Thomas Betts 54868BE 300 MCM Thomas Betts 54870BE 350 MCM Thomas Betts 54872BE 400 ...

Страница 37: ...AC Input to UPS Rectifier Separate Feed A B C Ground 4 2 3 Each UPM AC Input to Bypass and Output Four Wire A B C Ground 4 3 3 AC Input to Bypass and Output Five Wire A B C Neutral Ground 5 3 4 480 Vac AC Input to UPS Rectifier A B C Ground 4 3 3 AC Input to UPS Rectifier Separate Feed A B C Ground 4 2 2 Each UPM AC Input to Bypass and Output Four Wire A B C Ground 4 2 1 2 3 AC Input to Bypass and...

Страница 38: ...Select conduit taking into consideration the DC input wire sizes listed in Table 3 4 on page 3 9 or Table 3 5 on page 3 10 the DC terminations listed in Table 3 9 on page 3 13 type of battery installation and requirements from NEC Table 4 Electrical Metallic Tubing EMT External overcurrent protection and disconnect are not provided by this product but are required by codes Refer to Table 3 4 on pa...

Страница 39: ...ility of the UPS is limited only by the full load per phase current values for AC output to critical load shown in Table 3 4 on page 3 9 or Table 3 5 on page 3 10 The recommended line to line load unbalance is 50 or less Bypass and output overcurrent protection and bypass and output disconnect switches are to be provided by the customer Module Output Breakers MOBs are to be provided by the custome...

Страница 40: ...nect size is based on a maximum full load discharge time less than 3 hours For longer discharge times a larger disconnect may be required Table 3 17 Recommended DC Input Battery Disconnect Ratings Common Battery UPS Model Input Rating 400V 480V Powerware 9395 825 650 1600A 1600A Powerware 9395 825 750 2000A 2000A Powerware 9395 825 825 2000A 2000A Table 3 18 Recommended DC Input Battery Disconnect...

Страница 41: ...ce wiring in separate conduit from the power wiring S When installing internal interface wiring to X Slot terminals route the wiring through the internal opening in the X Slot communication bay S All building alarm inputs or remote features require an isolated normally open contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal All control wiring and ...

Страница 42: ...nel are the same as listed in Table 3 4 on page 3 9 and Table 3 5 on page 3 10 S If the load requires a neutral a bypass source neutral must be provided If the load does not require a neutral and there is no neutral conductor connected at the bypass input a neutral to ground bonding jumper must be installed Install neutral conductors from the UPSs to the common point of connection tie cabinet and ...

Страница 43: ...ing if the forks are kept in a horizontal position with no upward angling If these instructions are not followed damage to the wiring channel and wiring will occur 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact an Eaton service representative immediately NOTE For the following step ...

Страница 44: ...for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation NOTE While waiting for installation protect the unpacked cabinets from moisture dust and other harmful contaminants Failure to store and prot...

Страница 45: ...PS INSTALLATION PLAN AND UNPACKING EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 3 23 Figure 3 12 UPS Cabinet as Shipped on Pallet UPM Section ...

Страница 46: ...UPS INSTALLATION PLAN AND UNPACKING EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 3 24 This page intentionally left blank ...

Страница 47: ... unloading instructions are not closely followed the cabinets may tip and cause serious injury CAUTION S Do not tilt cabinets more than 10 from vertical S Lift the cabinets only with a forklift or damage may occur To prevent damage to the wiring channel and wiring in the UPM section base when lifting or moving the cabinet S Lift and move the UPM section using only the front or rear forklift slots ...

Страница 48: ...ports on the bottom of the pallet see Figure 3 8 and Figure 3 9 on page 3 6 for the ISBM and UPM section center of gravity measurements If the sections must be moved using the cabinet front or rear fork lift slots see the caution statements at the beginning of this procedure 2 Remove the three bolts securing the left side shipping bracket to the cabinet and three bolts securing the bracket to the ...

Страница 49: ...M Section Right Side Shipping Bracket 4 Using a forklift see the caution statement at the beginning of this procedure raise the cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 8 5 Pull the pallet from under the cabinet Discard or recycle the pallet and shipping brackets in a responsible manner 6 Carefully lower the cabinet until the cabinet base contacts the floor 7 Repe...

Страница 50: ...VA Installation and Operation Manual S 164201725 Rev 2 www powerware com 4 4 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket UPM Removable Front Panels Wireway Panel Figure 4 3 Removing the UPM Section Left Side Shipping Bracket ...

Страница 51: ...OTE For the following steps verify that the forklift or pallet jack is rated to handle the weight of the section see Table 3 1 on page 3 2 for cabinet weight 1 Using a forklift move the UPM section to the final installed location 2 Remove one top screw and two bottom screws securing the UPM section wireway panel see Figure 4 5 Lift the panel straight up to remove it from the panel hanger brackets ...

Страница 52: ...ect components mounted on the right side of the ISBM section and the intercabinet wiring harnesses attached to the left side UPM section from damage NOTE Clearance between the ISBM and the UPM sections must be less than 1 2 so that joining brackets can be installed 7 Using a forklift with the forks in the front forklift slots position the ISBM section adjacent to the left side of the previously in...

Страница 53: ...ront top rear and front base see Steps 11 and 12 11 Locate the hardware kit packed inside a drawstring bag tied to the left middle panel of the UPM section Locate two flat brackets and screws from the hardware kit Align the holes in the flat brackets over holes in the top rear and top front of the ISBM and UPM sections Secure the brackets with the screws from the hardware kit see Figure 4 7 12 Loc...

Страница 54: ...point then lift the door off Retain the hardware for later use 3 Remove the screws securing the ISBM section right bottom internal safety shield panel and remove the panel to gain access to the internal input output and battery terminals Retain the hardware for later use NOTE AC and DC input intercabinet power wiring harnesses are supplied coiled and secured in the UPM wireway on the left side of ...

Страница 55: ... DC Input to UPMs terminals Follow the callout details in Figure 4 12 on page 4 15 to connect the correct cable lug to the proper terminals See paragraph 3 2 2 on page 3 8 for wiring and termination requirements NOTE AC output intercabinet power wiring harnesses are supplied attached to the interior left side panel of the UPM section see Figure 4 5 on page 4 6 10 Locate the 1G4 1G5 2G4 2G5 3G4 and...

Страница 56: ...mating P61 connector in the UPM section wireway see B in Figure 4 14 on page 4 16 and connect the P61 connector to the J61 connector 19 Locate the mating P70 connector in the UPM section wireway see B in Figure 4 14 on page 4 16 and connect the P70 connector to the J70 connector NOTE One intercabinet interface cable is supplied coiled against the left side panel of the UPM section see B in Figure ...

Страница 57: ...ail AC Input to UPMs AC Output from UPMs Phase C Phase A Phase B Neutral from UPMs See Figure 4 13 for detail See Figure 4 13 for detail Phase A Phase C Phase B See Figure 4 12 for detail AC Input Breaker CB1 DC Input to UPMs E5 See Figure 4 12 for detail DC Input to UPMs E4 Figure 4 8 ISBM Section Intercabinet Power Terminal Locations Common Rectifier Feed ...

Страница 58: ...ch terminal stud When connecting the cable lugs install the first lug on the stud with the raised barrel portion facing the back of the cabinet Install the second lug with the raised barrel portion facing the front of the cabinet NOTE On an UPS without CB1 UPM input wiring terminations are in the same positions on the bus bars installed in the place of CB1 NOTE On an UPS configured as an Input Out...

Страница 59: ...9 for detail AC Input to UPMs AC Output from UPMs Phase C Phase A Phase B Neutral from UPMs See Figure 4 13 for detail See Figure 4 13 for detail Phase A Phase C Phase B See Figure 4 12 for detail DC Input to UPMs E5 See Figure 4 12 for detail DC Input to UPMs E4 Figure 4 10 ISBM Section Intercabinet Power Terminal Locations Separate Rectifier Feed ...

Страница 60: ...3G1 3G2 Brown NOTE Two cable lugs will be connected to each terminal stud When connecting the cable lugs install the first lug on the stud with the raised barrel portion facing the back of the cabinet Install the second lug with the raised barrel portion facing the front of the cabinet NOTE On an UPS without CB1 UPM input wiring terminations are in the same positions on the bus bars installed in t...

Страница 61: ...M 1 Cable 1G4 1G5 Orange Phase A E9A UPM 2 Cable 2G4 2G5 Orange UPM 3 Cable 3G4 3G5 Orange UPM 1 Cable 1G4 1G5 Brown UPM 2 Cable 2G4 2G5 Brown UPM 3 Cable 3G4 3G5 Brown UPM 1 Cable 1G4 1G5 Yellow UPM 2 Cable 2G4 2G5 Yellow UPM 3 Cable 3G4 3G5 Yellow UPM 1 Cable 1G4 1G5 Gray UPM 2 Cable 2G4 2G5 Gray UPM 3 Cable 3G4 3G5 Gray Phase B E10A Phase C E11A Neutral from UPMs E12A NOTE Two cable lugs will b...

Страница 62: ...e com 4 16 Wiring Access Location of J50 J51 J61 and J70 Coiled Harnesses Location of RJ 45 Coiled CAN Cable UPM Wireway Location of P61 Harness Location of P50 P51 and P70 Harnesses UPM Section Left Side View ISBM Section Right Side View A B Front Front Protective Cage Figure 4 14 UPS Intercabinet Interface Harness Locations ...

Страница 63: ...llation and Operation Manual S 164201725 Rev 2 www powerware com 4 17 ISBM Section Right Side Inside View Pl1 Interface Board Front Figure 4 15 Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4 16 J39 Location on Pl1 Interface Board ...

Страница 64: ...ring of the UPS 4 8 Installing UPS External and Battery Power Wiring NOTE The ISBM and UPM sections are shipped with debris shields covering the ventilation grills on top of the sections see Figure 4 17 Do not remove the debris shields until installation is complete However remove the shields before operating the UPS Once the debris shields are removed do not place objects on the ventilation grill...

Страница 65: ...eration Manual S 164201725 Rev 2 www powerware com 4 19 Ventilation Grill Debris Shield Remove shield before operating system ISBM Section Front Ventilation Grill Debris Shields Remove shields before operating system UPM Section Front Figure 4 17 ISBM and UPM Section Debris Shields ...

Страница 66: ...n and Figure 4 19 through Figure 4 21 for common rectifier feed terminal locations or Figure 4 19 Figure 4 22 and Figure 4 23 for separate rectifier feed terminal locations Top Access Wiring Remove the top conduit plate from the top of the ISBM section Identify all conduit requirements and mark their location Drill and punch all conduit holes in the top conduit plate prior to mounting on the ISBM ...

Страница 67: ...put Module IOM proceed to Step 11 otherwise proceed to Step 10 10 Using hardware from the external wiring terminal hardware kit see Table 3 10 on page 3 14 connect phase A B and C and Neutral if required bypass input power wiring from the utility source to the bypass input terminals and neutral terminals in the ISBM section See paragraph 3 2 2 on page 3 8 for wiring and termination requirements 11...

Страница 68: ...proper operation the following must be true 1A 2A 3A 4A 1B 2B 3B 4B NOTE Any difference in wire length will result in decreased capacity of the UPS system while on bypass For example a 10 difference between the longest and shortest wire lengths will result in a decrease in bypass capacity of 10 Bypass Input to UPS Units UPS 1 Battery UPS 2 UPS 3 UPS 4 Output from UPS Units Battery Battery Battery ...

Страница 69: ... AC Input to UPS Rectifier A B C AC Input to UPS Bypass A B C See Figure 4 21 for Detail AA ISBM See Figure 4 25 or Figure 4 26 for Detail BB See Figure 4 25 or Figure 4 26 for Detail BB AC Output to Critical Load Phase C E11 Phase A E9 Phase B E10 A B C N E12 Neutral NOTE AC Input to Bypass terminals are not applicable to an IOM configuration Figure 4 20 ISBM Section Power Terminal Locations Comm...

Страница 70: ... powerware com 4 24 Ground Terminals Phase A E6 Phase C E8 Phase B E7 AC Input to UPS Rectifier Phase C E3 Phase A E1 Phase B E2 AC Input to UPS Bypass Section A A Front NOTE AC Input to Bypass terminals are not applicable to an IOM configuration Figure 4 21 ISBM Section Power Terminal Detail AA Common Rectifier Feed ...

Страница 71: ...tery AC Input to UPS Rectifier A B C AC Input to UPS Bypass A B C See Figure 4 23 for Detail AA ISBM See Figure 4 25 or Figure 4 26 for Detail BB See Figure 4 25 or Figure 4 26 for Detail BB AC Output to Critical Load Phase C E11 Phase A E9 Phase B E10 B C N E12 Neutral NOTE AC Input to Bypass terminals are not applicable to an IOM configuration Figure 4 22 ISBM Section Power Terminal Locations Se...

Страница 72: ...werware com 4 26 Ground Terminals Phase A E6 Phase C E8 Phase B E7 AC Input to UPS Bypass NOTE AC Input to Bypass terminals are not applicable to an IOM configuration Section A A UPM Rectifier Input Terminal Block See Figure 4 24 for Detail Front Figure 4 23 ISBM Section Power Terminal Detail AA Separate Rectifier Feed ...

Страница 73: ...Manual S 164201725 Rev 2 www powerware com 4 27 AC Input to UPM Rectifiers Phase A E1 Phase C E3 Phase B E2 UPM 4 FIUPM Plus 1 Model Only UPM 2 UPM 1 UPM 2 Phase A E1A Phase C E3A Phase B E2A AC Input to UPM 4 FI UPM Plus 1 Model Figure 4 24 UPM Rectifier Input Power Terminal Block Detail ...

Страница 74: ...m or disconnect to the ISBM section battery and ground terminals Use both sets of terminals shown in Figure 4 25 as needed See paragraph 3 2 2 on page 3 8 for wiring and termination requirements 4 Proceed to Step 6 5 Using hardware from the external wiring terminal hardware kit see Table 3 10 on page 3 14 connect the positive negative and ground DC power wiring from the battery systems or disconne...

Страница 75: ...erware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 4 29 DC Input from Battery E4 E5 DC Input from Battery Section B B Front Figure 4 25 ISBM Section Power Terminal Detail BB Common Battery ...

Страница 76: ...nput from Battery E4 E5 DC Input from Battery DC Input from Battery E4 UPM 1 UPM 3 E5 DC Input from Battery UPM 2 Section B B Front E5 DC Input from Battery E5 DC Input from Battery UPM 1 DC Input from Battery E4 UPM 2 DC Input from Battery E4 UPM 3 UPM 4 FI UPM UPM 4 FI UPM Figure 4 26 ISBM Section Power Terminal Detail CC Separate Battery ...

Страница 77: ...he retaining screw located inside the door at the bottom hinge pivot point then lift the door off Retain the hardware for later use 4 Terminal block TB3 is accessible on the left side of the X Slot communication bay To gain access to terminal block TB1 TB2 and the left interface entry conduit landing plates remove the screws securing the top internal safety shield panel and remove the panel Retain...

Страница 78: ...Reinstall the front door removed in Step 3 and secure with the retained hardware 12 Close the door and secure the latch X Slot Communication Bays TB3 TB1 and TB2 See Figure 4 28 for detail See Figure 4 30 on page 4 35 for terminal assignments See Figure 4 33 on page 4 38 for detail ISBM Figure 4 27 ISBM Section Interface Terminal Locations ...

Страница 79: ...l purpose normally closed NC relay contact 4 Alarm Relay Common 5 Alarm Relay NO Output General purpose normally open NO relay contact 6 Alarm Relay Common 7 Not Used 8 Not Used 9 Not Used 10 Not Used Terminal TB3 Name Description 1 Building Alarm 1 Input Programmable UPS alarm activated by a remote dry contact closure 2 Building Alarm 1 Return 3 Building Alarm 2 Input Programmable UPS alarm activ...

Страница 80: ...rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal board but are electrically in common NOTE Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required NOTE Alarm relay wiring should be a minimum of 22 AWG Alarm Relay 3 4 5 6 Alarm ...

Страница 81: ... normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional name NOTE A jumper wire must be connected between pins 1 and 2 on TB1 if the normally closed REPO contact is not used 1 10 1 10 TB1 TB2 Alarm Relay NC Alarm Relay Common Alarm Relay NO REPO NO REPO NC REPO Return Battery Aux Bat...

Страница 82: ...ate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 2 on page 3 8 Table 4 1 on page 4 33 and Figure 4 27 through Figure 4 32 NOTE When installing shunt trip and battery aux interface wiring to the UPS interface terminals conduit must be installed between the UPS and battery system 6 Remove the left interface entry conduit landing plate to drill or pun...

Страница 83: ...nt trip wiring should be a minimum of 18 AWG 48 Vdc Figure 4 31 Typical Battery Interface Connection Common Battery System UPM 1 Battery Disconnect TB1 UPS ST UPM 2 Battery Disconnect ST UPM 4 Battery Disconnect ST UPM 3 Battery Disconnect ST 48 Vdc Battery Aux Battery Aux Return 48 Vdc Battery Shunt Trip 48 Vdc Battery Shunt Trip 5 6 7 8 NOTE Battery aux and DC shunt trip wiring should be a minim...

Страница 84: ...install wiring to connections 1 If not already installed install the LAN and telephone drops 2 Unfasten the front door latch and swing the door open see Figure 4 1 on page 4 2 3 Remove the right interface entry conduit landing plate to drill or punch holes see Figure 4 18 on page 4 20 4 Reinstall the interface entry plate and install the conduit 5 Route and install the LAN telephone and other cabl...

Страница 85: ...rmally closed latching type switch not tied into any other circuits NOTE This procedure is intended to be used for the installation of the Eaton Corporation supplied REPO switch If installing another manufacturer s switch use this procedure only as a guide NOTE The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements To Install a REPO switch 1 Verify the UPS system is...

Страница 86: ...g on page 4 35 9 Route and connect the wiring as shown in Table 4 2 and Figure 4 35 10 If the normally closed REPO TB1 connection in the UPS is not used connect a jumper wire between pins 1 and 2 on TB1 11 If you are installing multiple REPO switches wire additional switches in parallel with the first REPO Table 4 2 REPO Wire Terminations From REPO Station s Switch Contact Block Either Block To Cu...

Страница 87: ...hardware 14 Reinstall the front door removed in Step 4 and secure with the retained hardware 15 Close the door and secure the latch Figure 4 36 shows the wiring connections if the normally closed REPO contacts are used and Figure 4 37 shows alternative methods of connecting a REPO switch if using another manufacturer s switch 3 NO UPS TB1 REPO Switch NC Twisted Wires 1 NC 2 Return 4 Return NOTE RE...

Страница 88: ...ice is offered as part of the sales contract for the UPS Contact an Eaton service representative in advance usually a two week notice is required to reserve a preferred startup date 4 13 Completing the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables an...

Страница 89: ...LAN and telephone drops are installed All telephone and LAN connections have been completed A ground conductor is properly installed Air conditioning equipment is installed and operating correctly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around...

Страница 90: ...o the tie cabinet or distribution panel All power cables are properly sized and terminated Neutral conductors are installed or bonded to ground as per requirements A ground conductor is properly installed Controller Area Network CAN wiring between the UPS cabinets is properly installed Pull chain wiring between the UPS cabinets is properly installed Adequate workspace exists around the UPS cabinet...

Страница 91: ..._______________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ______...

Страница 92: ...UPS SYSTEM INSTALLATION EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 4 46 This page intentionally left blank ...

Страница 93: ...odule II or a Supervisory Contact Module II to the UPS Plug in Terminal Block J3 Figure 5 1 Powerware Hot Sync CAN Bridge Card NOTE Only one Powerware Hot Sync CAN Bridge Card can be installed in the UPS Multiple CAN cards are not supported and will cause system conflicts To install the card 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instruc...

Страница 94: ...the NEC for interface and power wiring up to 30V The wire should be rated at 24V 1A minimum S Use Class 2 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V S Signal wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire should be twisted pair rated for 5A maximum Power wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire should be r...

Страница 95: ... CAN Bridge Card Connections Table 5 1 Powerware Hot Sync CAN Bridge Card Interface Connections J3 Terminal Name Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closure 2 Alarm Return 3 Alarm Relay NC Normally closed contact opens when UPS is on bypass 4 Alarm Relay Com Bypass contact return 5 Alarm Relay NO Normally open contact closes when UPS is on bypass 6 TX RMP I...

Страница 96: ...ove the interface entry conduit landing plates to drill or punch holes see Figure 4 18 on page 4 20 5 Reinstall the interface entry plates and install the conduit 6 To locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 3 on page 3 19 Table 4 1 on page 4 33 and Figure 4 27 through Figure 4 30 7 Route and install CAN wiring between the UPS cabinets ...

Страница 97: ...iring Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN Bridge Card J3 If Installed UPS 4 CAN Bridge Card J3 If Installed NOTE External CAN connections between UPSs require shielded twisted pair wire Figure 5 4 Distributed Bypass System UPS CAN Wiring without MOBs Table 5 2 CAN Bridge Card Wiring Terminations From UPS 1 CA...

Страница 98: ... UPS 3 If Installed 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair UPS 4 If Installed TB1 TB1 TB1 TB1 TB2 TB2 TB2 TB2 NOTE Use twisted pair wiring between the UPS and MOB AUX contacts Figure 5 5 Distributed Bypass Pull Chain Wiring without MOBs Table 5 3 Pull Chain Wiring Terminations From UPS 1 To UPS 2 To UPS 3 If Installed To UPS 4 If Installed TB2 1 Pull Chain TB2 ...

Страница 99: ...E Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 UPS 1 UPS 2 TB2 TB2 TB2 TB2 TB1 TB1 TB1 UPS 3 If Installed UPS 4 If Installed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 7 8 9 10 7 8 9 10 7 8 9 10 7 8 9 10 TB1 AUX 1 AUX 2 Customer Supplied Tie Cabinet MOB 1 MOB 2 MOB 3 MOB 4 COM COM COM COM COM COM COM COM Twisted Pair Twisted Pair Twisted Pair Twisted Pa...

Страница 100: ...larm UPS 2 CAN Bridge Card J3 2 Alarm Return MOB 2 Aux 1 Com UPS 2 TB2 1 Pull Chain MOB 2 Aux 2 NO Pull Chain UPS 2 TB2 2 Pull Chain Common UPS 3 TB2 2 Pull Chain Common Pull Chain Common UPS 3 CAN Bridge Card J3 1 Alarm MOB 3 Aux 1 NC MOB Open Alarm UPS 3 CAN Bridge Card J3 2 Alarm Return MOB 3 Aux 1 Com UPS 3 TB2 1 Pull Chain MOB 3 Aux 2 NO Pull Chain UPS 3 TB2 2 Pull Chain Common UPS 4 TB2 2 Pu...

Страница 101: ...device and the UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 18 on page 4 20 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and RMP II See Figure 5 12 on page 5 15 for RMP II knockout hole location 7 Install wiring between the UPS and RMP II See Figure 5 2 and Table 5 1 for the Powerware Hot Syn...

Страница 102: ...Terminal Locations UPS Can Card J3 120 Vac from Critical Bus Line Neutral Twisted Pair Ground Terminal RMP II RIM II or SCM II Figure 5 8 Remote Monitor Panel II Relay Interface Module II or Supervisory Contact Module II Wiring Table 5 5 RMP II RIM II or SCM II Wiring Terminations From UPS CAN Card To RMP II RIM II or SCM II Tightening Torque Nm lb in Remarks J3 6 TX TB1 5 RDX 0 9 8 Use twisted pa...

Страница 103: ... Optional Relay Interface Module II To install RIM II wiring 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 5 1 on page 5 1 NOTE If mounting to a hollow wall secure the enclosure to a wood or metal stud within the wall Do not use hollow wall anchors 3 Securely mou...

Страница 104: ...h J1 through J4 see Table 5 6 and Figure 5 9 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors Table 5 6 J1 through J4 Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Normal mode or ready to supply the load UPS OFFLINE Pins 3 and 13 Contacts are open when the UPS is offline Cont...

Страница 105: ...4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 18 on page 4 20 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and SCM II See Figure 5 14 on page 5 17 for SCM II knockout hole location 7 Install wiring between the UPS and SCM II See Figure 5 2 and Table 5 1 for the Powerware Hot Sync CAN Bridge Card terminal ...

Страница 106: ...itoring equipment See Figure 5 10 for terminal block location and Figure 5 11 for terminal assignments 10 Close the front door and secure the latch 11 Restart the UPS See Chapter 7 UPS Operating Instructions for startup instructions System Normal No Redundancy On Generator Bypass Not Available On Battery UPS Alarm On Bypass Shutdown Imminent Figure 5 11 Supervisory Contact Module II TB2 NOTE Super...

Страница 107: ...imensions Figure 5 12 through Figure 5 14 show the dimensions of the RMP II the RIM II and the SCM II Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Knockouts Provided on Five Surfaces Dimensions are in millimeters inches Figure 5 12 Remote Monitor Panel II Dimensions ...

Страница 108: ...64201725 Rev 2 www powerware com 5 16 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Dimensions are in millimeters inches Figure 5 13 Relay Interface Module II Dimensions ...

Страница 109: ...201725 Rev 2 www powerware com 5 17 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Dimensions are in millimeters inches Figure 5 14 Supervisory Contact Module II Dimensions ...

Страница 110: ...INSTALLING OPTIONS AND ACCESSORIES EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 5 18 This page intentionally left blank ...

Страница 111: ...EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 5 19 Section II Operation ...

Страница 112: ...EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 5 20 ...

Страница 113: ...nput to Rectifier Charger AC Input to Bypass Backfeed Protection Contactor K5 Power Module Inverter Rectifier Digital Metering Static Switch AC Output to Critical Load UPS Cabinet Battery Contactor K2 Battery System Input Breaker CB1 optional Bypass Breaker CB4 NOTE On an UPS configured as an Input Output Module IOM the bypass input static switch bypass breaker CB4 and backfeed protection contacto...

Страница 114: ...rts a critical load in three different modes of operation S In Normal mode the critical load is supplied by the inverter which derives its power from rectified utility AC power In this mode the battery charger also provides charging current for the battery if needed S In Bypass mode the critical load is directly supported by utility power S In Battery mode the battery provides DC power which maint...

Страница 115: ... load without the use of a transformer The inverter derives regulated DC from the rectifier and uses IGBT devices and pulse width modulation PWM to produce a regulated and filtered AC output The AC output of the inverter is delivered to the system output through the output contactor K3 If the utility AC power is interrupted or is out of specification the UPS automatically switches to Battery mode ...

Страница 116: ...eaker Main Power Flow Trickle Current Energized De Energized Closed Open Breakers Contactors K2 Bypass Input Rectifier Input Output Bypass Breaker CB4 Input Breaker CB1 NOTE On an UPS configured as an IOM the bypass input static switch bypass breaker CB4 and K5 are not present Figure 6 3 Path of Current Through the UPS in Bypass Mode CAUTION The critical load is not protected while the UPS is in B...

Страница 117: ...rovides emergency DC power that the inverter converts to AC power Figure 6 4 shows the path of electrical power through the UPS system when operating in Battery mode During a utility power failure the rectifier no longer has an AC utility source from which to supply the DC output current required to support the inverter The input contactor K1 opens and the battery instantaneously supplies energy t...

Страница 118: ...1 K3 Battery Converter Battery Battery Breaker Main Power Flow Trickle Current Energized De Energized Closed Open Breakers Contactors K2 Bypass Breaker CB4 Bypass Input Rectifier Input Output Input Breaker CB1 NOTE On an UPS configured as an IOM the bypass input static switch bypass breaker CB4 and K5 are not present Figure 6 4 Path of Current Through the UPS in Battery Mode ...

Страница 119: ... Rectifier Feed Common Battery IOM Configuration Figure 6 10 on page 6 13 9395 825 650 9395 825 750 9395 825 825 400 480 400 480 Single Reverse Transfer UPS Three UPM Common Rectifier Feed Separate Battery IOM Configuration Figure 6 11 on page 6 14 9395 825 650 9395 825 750 9395 825 825 400 480 400 480 Single Reverse Transfer UPS Four UPM Common Rectifier Feed Common Battery IOM Configuration Figu...

Страница 120: ...utput to Critical Load E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker BATTERY SYSTEM E4 E5 Bat...

Страница 121: ...PS Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Ba...

Страница 122: ...ifier 3 Wire A B C Rotation AC Input to Bypass 3 or 4 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery C...

Страница 123: ...ut Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Bypass Breaker CB4 Battery Con...

Страница 124: ...urce neutral and a bonding jumper UPS CABINET AC Output to Critical Load E9 E10 E11 E12 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker BATTERY SYSTEM E4 E5 Battery Converter ...

Страница 125: ...l Load E9 E10 E11 E12 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor ...

Страница 126: ...E9 E10 E11 E12 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse...

Страница 127: ...ontactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Bypass Breaker CB4 Battery Converter Inverter Output Co...

Страница 128: ...tion AC Input to Bypass 3 or 4 Wire A B C Rotation Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Conver...

Страница 129: ... K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 4 X Slot Interface 48V Battery Shunt Trip Interface Board Battery ...

Страница 130: ...ire A B C Rotation Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse...

Страница 131: ...rter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 4 ...

Страница 132: ...two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the maintenance bypass input DO NOT use a single feed or a single feeder breaker to supply both the UPS or RIB and the maintenance bypass If a bypass input breaker BIB is installed in the maintenance bypass and ...

Страница 133: ...Ms transfer the load to bypass using the UPS static switches Communication is required between the UPSs for system metering and mode control System level communication and control are accomplished using a Controller Area Network CAN A single building alarm in each UPS connected to the other UPSs in parallel and tied to the bypass contactor auxiliary contacts in each UPS are used for a secondary co...

Страница 134: ...tion S A notice is a minor system event that may or may not require attention S An alarm is a system event that requires immediate intervention The following paragraphs describe the differences in the three parallel system operating modes using block diagrams to show the power flow during each mode of operation 6 4 2 Normal Mode Distributed Bypass In Normal mode utility AC power is supplied to the...

Страница 135: ...ypass input While in this mode the output of the system is not protected from fluctuations spikes or power outages from the source No battery support is available to the output of the system in the Bypass mode of operation The distributed bypass system automatically switches to Bypass mode if it detects a UPS system overload or load fault If one UPS becomes unavailable the distributed bypass syste...

Страница 136: ...ach UPS operates to support the applied loads on bypass If the UPSs are in NORMAL and one UPS trips offline the remaining UPSs do not go to bypass as long as they have the capacity to support the load In the Parallel Capacity N 0 arrangement if one UPS trips offline and goes to bypass the remaining UPSs also go to bypass 6 4 4 Battery Mode Distributed Bypass The UPSs transfer to Battery mode autom...

Страница 137: ...ode Distributed Bypass If at any time during the battery discharge the input power becomes available again the rectifier begins to supply DC current to the inverter At this point the UPS returns to Normal mode If at any time during the battery discharge the AC input power becomes available again each rectifier turns on assumes the inverter load from the batteries and begins recharging the batterie...

Страница 138: ...ach UPM in the UPSs but represent each UPS in the distributed bypass system The internal structure of each UPS is shown in Figure 6 5 through Figure 6 8 starting on page 6 8 Oneline Drawing UPS Model Voltage System Type Input Output Figure 6 21 on page 6 27 9395 825 650 9395 825 750 9395 825 825 480 480 Multiple UPS Distributed Bypass 1 1 and 2 0 Configurations Figure 6 22 on page 6 28 9395 825 65...

Страница 139: ...STEM Not supplied with the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but represents each UPS in the distributed bypass system The internal structure of each UPS is shown Figure 6 5 through Figure 6 8 starting on page 6 8 NOTE If the load requires a neutral a bypass source neutral must be provided If the load does not require a neutral and there is no neutral condu...

Страница 140: ...ier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse CB4 E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but represents each UPS in the distributed bypass system The internal structure of each UPS is shown Figure 6 5 through Figure 6 8 starting on page 6 8 NOTE If the load requires a neutr...

Страница 141: ...ERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse CB4 E1 E2 E3 CB1 optional UPS 4 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D NOTE This oneline does not show each UPM in the UPSs but represents each UPS in the distributed bypass system The internal st...

Страница 142: ...UNDERSTANDING UPS OPERATION EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com 6 30 This page intentionally left blank ...

Страница 143: ...tem operates properly NOTE Read this section of the manual and have thorough knowledge of UPS operation before attempting to operate any of the controls NOTE The UPS displays two minutes of battery runtime at the initial startup After a 24 hour charging period the UPS automatically runs a battery test and the correct battery runtime displays 7 1 UPS Controls and Indicators The controls and indicat...

Страница 144: ...ker on the bottom internal safety shield panel when not in use Remove the backing from each strip and attach one strip to the handle and the other strip to any smooth surface 7 2 Using the Control Panel The following paragraphs describe the UPS control panel including controls and indicators and how to monitor UPS operation The control panel see Figure 7 2 is located on the front door of the UPS 3...

Страница 145: ... panel pushbutton once 7 2 2 System Events When the UPS system is running in Normal mode it continually monitors itself and the incoming utility power In Battery or Bypass modes the UPS may issue alarms to let you know exactly what event caused the change from Normal mode System events on the UPS can be indicated by horns lights messages or all three Select EVENTS from the menu bar on the main men...

Страница 146: ...ed by an audible horn To silence the horn press any control panel pushbutton once Shown is a typical alarm message For more information about alarms and notices see paragraph 7 2 2 B The information area contains data about UPS status and operations C The menu bar lists the titles of the available screens To select a screen press the pushbutton underneath the desired screen D Each navigation pushb...

Страница 147: ... numbers LOAD OFF De energizes the critical load and powers down the UPS ESC Returns to Main Menu and Mimic screen from the Events Meters Controls or Setup screens Returns to the main System Setup Level screen from a setup submenu Return arrow acknowledges or executes a command or saves a setting Up and down arrows scroll through screens and lists or highlight settings Left and right arrows select...

Страница 148: ...dings for the unit The default voltage displayed on these screens is phase to neutral However an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase to phase A B B C C A Press the METERS pushbutton on the main menu bar to display the Meter screens To scroll through the meter screens press the up or down arrow pushbutton on the menu bar The current UPS rea...

Страница 149: ...rd to be changed Select CHANGE PASSWORD from the System Setup Level 1 menu to display the Change Password screen Use the left or right arrow pushbutton to select the password character position Use the up or down arrow pushbutton to change the password character Once the new password is entered press the DONE pushbutton The Change Password Save screen is displayed Change Password Save The Change P...

Страница 150: ...ing to make the change Press SAVE or ABORT Once the action is completed the COM Port Setup screen is displayed Control See paragraph 7 2 7 for details 7 2 7 System Status Screen and Controls Press the CONTROLS pushbutton on the main menu bar to display the System Status screen Normal operation transfer to bypass charger control UPM startup and shutdown and LOAD OFF commands are controlled through ...

Страница 151: ...ode Load Off Displays the Load Off screen see paragraph 7 2 8 Bypass Commands Use the up or down arrow pushbutton to highlight the command function desired then press the SELECT pushbutton to execute the command or proceed to further command screens Go to Bypass Starts the UPS in Bypass mode or transfers the UPS to Bypass mode from Normal mode Go to Normal Starts the UPS in Normal mode or transfer...

Страница 152: ...splayed when the LOAD OFF pushbutton is selected from the main menu bar the UPS Control Command screen or the Bypass Control Command screen This screen allows the LOAD OFF process to be aborted if the LOAD OFF pushbutton was pressed accidentally For Load Off procedures see paragraph 7 3 10 on page 7 17 HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD LOAD OFF CANCEL Figure 7 6 Load Off Screen ...

Страница 153: ...tatus menu bar The UPS Control Command screen is displayed 11 On the UPS Control Command screen select GO TO NORMAL 12 Press the SELECT pushbutton on the UPS Command menu bar If Auto Bypass is enabled factory default the critical load is immediately supplied by the bypass source in Bypass mode until the inverter turns on and the UPS transfers to Normal mode The status indicator on the UPS control ...

Страница 154: ...ress the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 10 On the Bypass Control Command screen select GO TO BYPASS 11 Press the SELECT pushbutton on the Bypass Command menu bar The critical load is immediately supplied by the bypass source in Bypass mode The BYPASS status indicator is illuminated The Bypass status indicates ON The UPM status indic...

Страница 155: ...entially on the UPM status line DC STARTING CHARGER OFF INVERTER STARTING INVERTER SYNCING READY The UPM 2 rectifier and inverter turn on 16 Repeat Steps 8 through 12 selecting UPM 3 to start UPM 3 17 Verify the following messages display sequentially on the UPM status line DC STARTING CHARGER OFF INVERTER STARTING INVERTER SYNCING READY The UPM 3 rectifier and inverter turn on When the inverter r...

Страница 156: ...source If the bypass source is not available the power module remains on and an alarm sounds The BYPASS status indicator is illuminated The Bypass status indicates ON The UPM status indicates READY The power module remains on WARNING Power is present inside the UPS cabinet sections 7 3 5 Transfer from Bypass to Normal Mode To transfer the critical load to Normal mode 1 If not already closed close ...

Страница 157: ...actors open and the power module is turned off The bypass source supplies the critical load 8 Repeat Steps 2 through 7 selecting UPM 2 to shut down UPM 2 9 Repeat Steps 2 through 7 selecting UPM 3 to shut down UPM 3 10 If the UPS is a Plus 1 model repeat Steps 2 through 7 selecting UPM 4 to shut down UPM 4 WARNING Power is present inside the UPS cabinet sections 7 3 7 Single UPM Shutdown To shutdo...

Страница 158: ...nd bypass feeder circuit breakers 7 3 9 Charger Control To turn the battery charger on 1 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 2 On the System Status screen select the CHARGER command 3 Press the CONTROLS pushbutton on the System Status menu bar The Charger Control Command screen is displayed 4 On the Charger Control Command screen select CHARGER ...

Страница 159: ...om the Load Off menu bar and hold for three seconds To abort the shutdown press CANCEL When LOAD OFF is selected and held for three seconds the input output battery and bypass backfeed contactors open and the power module is turned off CAUTION Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared 3 To restart the UPS after pressing the ...

Страница 160: ...he upstream input feeder circuit breaker is opened 7 3 11 Using the Remote Emergency Power off Switch A UPS emergency power off is initiated by the REPO pushbutton switch In an emergency you can use this switch to control the UPS output The REPO switch de energizes the critical load and powers down the UPS immediately without asking for verification The UPS including Bypass remains off until resta...

Страница 161: ...reparation for restarting the UPS insert the supplied key and rotate clockwise until the red pushbutton releases see Figure 7 7 To remove the key rotate the key back to the vertical position 3 Restart the UPS by following the procedure in paragraph 7 3 1 on page 7 11 or 7 3 2 on page 7 12 WARNING Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened Deac...

Страница 162: ...on the System Status menu bar The UPS Control Command screen is displayed 12 On the UPS Control Command screen select GO TO NORMAL 13 Press the SELECT pushbutton on the UPS Command menu bar If Auto Bypass is enabled factory default the critical load is immediately supplied by the bypass source in Bypass mode from all UPSs until the inverter turns on and the UPSs transfer to Normal mode The status ...

Страница 163: ...ll input breakers 9 On the System Status screen select the BYPASS command 10 Press the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 11 On the Bypass Control Command screen select GO TO BYPASS 12 Press the SELECT pushbutton on the Bypass Command menu bar The critical load is immediately supplied by the bypass source in Bypass mode from all UPSs Th...

Страница 164: ...Repeat Steps 8 through 12 selecting UPM 2 to start UPM 2 15 Observe the following messages are displayed sequentially on the UPM status line DC STARTING CHARGER OFF INVERTER STARTING INVERTER SYNCING READY The UPM 2 rectifier and inverter turn on 16 Repeat Steps 8 through 12 selecting UPM 3 to start UPM 3 17 Verify the following messages display sequentially on the UPM status line DC STARTING CHAR...

Страница 165: ...ansfer to Bypass mode and the critical load is immediately supplied by the bypass source from all UPSs If the bypass source is not available the power module remains on and an alarm sounds The BYPASS status indicator is illuminated The Bypass status indicates ON The UPM status indicates READY The power module remains on WARNING Power is present inside the UPS cabinet sections 7 4 5 Transfer from B...

Страница 166: ... turned off The bypass source supplies the critical load 8 Repeat Steps 2 through 7 selecting UPM 2 to shut down UPM 2 9 Repeat Steps 2 through 7 selecting UPM 3 to shut down UPM 3 10 If the UPS is a Plus 1 model repeat Steps 2 through 7 selecting UPM 4 to shut down UPM 4 11 Repeat Steps 2 through 10 for each UPS in the distributed bypass system WARNING Power is present inside the UPS cabinet sect...

Страница 167: ...e UPSs input and bypass feeder circuit breakers 7 4 9 Charger Control To turn the battery charger on 1 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 2 On the System Status screen select the CHARGER command 3 Press the CONTROLS pushbutton on the System Status menu bar The Charger Control Command screen is displayed 4 On the Charger Control Command screen s...

Страница 168: ...cal load 2 To shut down the UPS press LOAD OFF from the Load Off menu bar and hold for three seconds To abort the shutdown press CANCEL When LOAD OFF is selected and held for three seconds the input output battery and bypass backfeed contactors open and the power module is turned off on the UPSs 3 If another UPS is to be shutdown proceed to that UPS and repeat Steps 1 and 2 CAUTION Do not attempt ...

Страница 169: ...esent inside the UPS cabinet sections until the upstream input feeder circuit breaker is opened 7 4 11 Using the Remote Emergency Power off Switch A UPS emergency power off is initiated by the REPO pushbutton switch In an emergency you can use this switch to control the UPS output The REPO switch de energizes the critical load and powers down the UPSs immediately without asking for verification Th...

Страница 170: ...ied and cleared 2 To deactivate the REPO switch in preparation for restarting the UPS insert the supplied key and rotate clockwise until the red pushbutton releases see Figure 7 7 To remove the key rotate the key back to the vertical position 3 Restart the UPSs by following the procedure in paragraph 7 4 1 on page 7 20 or 7 4 2 on page 7 21 WARNING Power is present inside the UPS cabinet until the...

Страница 171: ...des out of band remote notification and monitoring using modem communication directly to cell phones and pagers S Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass when interfacing with IBM AS 400 computers other relay connected computers and industrial applications S Industrial Relay Card IRC indicates th...

Страница 172: ...tatus of the Powerware 9395 UPS on a daily basis All data gathered from the unit current and historical is analyzed at the Customer Reliability Center CRC for trending issues A set of factors or rules compared against your UPS s data can indicate a potential impending failure and trigger an appropriate anomaly notification to a CRC Analyst Critical events are checked for additional anomalies Throu...

Страница 173: ... flow a complete record of critical power events and notification of important UPS or power information With custom views for monitoring status and metering information various user groups can select the most useful view for their specific needs 8 4 Remote Notification For connection and setup of a modem or to enable Remote Notify and Call Home features within the UPS contact an Eaton service repr...

Страница 174: ...e UPS and modem 8 5 Terminal Mode In Terminal mode the user can request the following functions NOTE The brackets in the following bullets indicate standard keyboard characters To use a key combination hold down the Escape key and press the indicated letter key S ESC A displays the Active Alarms S ESC H displays the Event History S ESC N displays the Node Bits Setup S ESC Q Quit 8 5 1 Display UPS ...

Страница 175: ... through the serial port to the device connected to the port The printed log entries contain a time and date stamp and the alarm text message Terminal mode uses this format for printing alarm entries MM DD YYYY HH MM SS hh KYWD MESSAGE CR LF Where Equals MM Month 2 digits DD Day 2 digits YYYY Year 4 digits HH Hour 2 digits MM Minute 2 digits SS Second 2 digits hh Hundredths of Second 3 digits KYWD...

Страница 176: ...2099 21 25 20 515 N011 OUTPUT UNDER OR OVER FREQ PM1 03 16 2099 21 25 20 675 S302 EEPS CONFIGURING PM1 03 16 2099 21 25 23 475 N267 POWER MODULE CABLE FAIL 15 PM1 03 16 2099 21 25 25 180 N271 DC HW AMPS LIMIT PM1 03 16 2099 21 25 25 215 N007 INPUT AC UNDER VOLTAGE PM1 03 16 2099 21 25 25 850 N011 OUTPUT UNDER OR OVER FREQ OK PM1 03 23 2099 18 59 20 225 A199 BATTERIES DISCONNECTED PM1 ACTIVE ALARMS...

Страница 177: ...use a normally closed or normally open contact If the state of the contact changes from the state you specify as normal a signal is issued You can connect this contact to equipment at your facility such as a light or an alarm bell to let you know when an alarm is active on the UPS This feature is useful if the UPS is located in a remote area where the UPS horn may not be heard immediately CAUTION ...

Страница 178: ...N BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode are indicated by the indicators and horn on the UPS ON BATTERY The UPS battery backup is supplying the critical load The utility...

Страница 179: ...ectors labeled J1 through J4 Figure 8 4 Relay Interface Module II Customer Interface Connectors J1 through J4 The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Normal mode or ready to supply the load UPS OFFLINE Pins 3 and 13 Con...

Страница 180: ...CM II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 5 shows the SCM II Figure 8 5 Supervisory Contact Module II Enclosure The SCM II provides signals for the indications shown in Table 8 3 Table 8 3 SCM II Status Indicators and Connections Indication TB2 Connections SYSTEM NORMAL TB2 1 through TB2 3 NO REDUNDANCY TB2 4 through TB2 6 ON GENERATOR TB2 7 through T...

Страница 181: ...PRESENT This unit should not be operated with the cabinet doors open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system Because each battery string is an energy source in itself opening the battery circuit breaker does not de energize the voltage within the battery string DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STR...

Страница 182: ... 3 1 and Chapter 10 Product Specifications 4 Ensure the UPS is in Normal mode Normal status indicator is illuminated If an alarm lamp is illuminated or the Normal status indicator is not illuminated contact an Eaton service representative 9 2 2 MONTHLY Maintenance Perform the following steps monthly 1 Monitor system parameters as described in paragraph 7 2 Using the Control Panel on page 3 1 2 Che...

Страница 183: ... 1 ISBM Section Air Filter Locations CAUTION Verify washed filters are thoroughly dry before reinstalling d Push the washed or new foam filters over the screw heads on the cabinet mounted studs until seated against the cabinet e Reinstall the UPM section front panels removed in Step a and secure with the retained hardware f Reinstall the ISBM section front panel removed in Step b and secure with t...

Страница 184: ... the filter location The FI UPM filter size is 20 44 0 25 Contact an Eaton service representative for replacement filter To remove the filter a Remove one top screw and two bottom screws securing the FI UPM front panel refer to the Powerware 9395 Field Installed UPM Mechanical Installation Manual Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet b Pull...

Страница 185: ...ce procedures should specify that the bolted connections be retorqued to values listed in this manual 9 2 4 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact an Eaton service representative for more information about service offerings 9 2 5 BATTERY Maintenance Contact an Eaton ...

Страница 186: ...ctrique de brulure ou d incendie Suivre les précautions qui s imposent S Pour le remplacement utiliser le même nombre et modéle des batteries S L élimination des batteries est règlementée Consulter les codes locaux à cet effet CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information conta...

Страница 187: ...25 kVA 50 60 Hz The following sections detail the input output environmental and battery specifications for the UPS 10 2 Specifications 10 2 1 UPS Input Operating Input Voltage 400 Vac 480 Vac Operating Input Frequency Range 50 60 Hz Operating Input Current See Table 3 4 on page 3 9 Table 3 5 on page 3 10 or Table 3 6 on page 3 11 Reduced for Generator Adjustable Input Current Harmonic Content 5 T...

Страница 188: ...cy Regulation 0 1 Hz free running Synchronous to Bypass 10 to 10 3 Frequency Slew Rate 1 Hz per second maximum Load Compatibility 0 9 pF Leading 0 8 pF Lagging Overload Capability 110 for 10 minutes 125 for 30 seconds 150 for 10 seconds 10 2 3 UPS Environmental Operating Temperature 0 to 40 C 32 to 104 F without derating The recommended operating temperature is 25 C 77 F Operating Altitude Maximum...

Страница 189: ... startup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty...

Страница 190: ...WARRANTY EATON Powerware 9395 UPS 650 825 kVA Installation and Operation Manual S 164201725 Rev 2 www powerware com W 2 This page intentionally left blank ...

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