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  2 

S

t

ud

t

h

e

s

e

 SA

F

ET

Y

 RUL

E

c

a

r

e

f

u

ll

b

e

f

o

r

e

 

i

n

s

t

a

lli

ng

,

 

o

p

e

r

a

t

i

ng

 

o

r

  s

e

r

v

i

c

i

ng

 

t

h

i

e

qu

i

p

m

e

n

t

.

 

B

e

c

o

m

e

 

f

a

m

ili

a

r

  w

i

t

h

 

t

h

i

O

wn

e

r

M

a

nu

a

l

 

a

nd

 w

i

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h

 

t

h

e

 

un

i

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.

 

T

h

e

 

g

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c

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ff

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s

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,

 

o

p

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d

 

a

nd

 

m

a

i

n

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a

i

n

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d

.

 

M

a

n

a

cc

i

d

e

n

t

a

r

e

 

c

a

u

s

e

d

 

b

f

a

ili

ng

 

t

o

 

f

o

ll

o

w s

i

m

p

l

e

 

a

nd

 

f

und

a

m

e

n

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l

 

r

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.

T

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a

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c

a

nn

o

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a

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e

v

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p

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ss

i

b

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e

 

c

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u

ms

t

a

n

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e

 

t

h

a

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 m

i

gh

t

 

i

nv

o

l

v

e

 

a

 

h

a

z

a

r

d

.

 

T

h

e

 w

a

r

n

i

ng

i

n

 

t

h

i

s m

a

nu

a

l

,

 

a

nd

 

o

n

 

t

a

g

a

nd

 

d

e

c

a

l

a

ff

i

x

e

d

 

t

o

 

t

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e

 

un

i

t

 

a

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e

,

 

t

h

e

r

e

f

o

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e

,

 

n

o

t

 

a

ll

-

i

n

c

l

u

s

i

v

e

.

 

I

f

 

u

s

i

ng

 

a

 

p

r

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c

e

du

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,

 w

o

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 m

e

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o

mm

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,

 

e

n

s

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t

h

a

t

 

i

t

 

i

s s

a

f

e

 

f

o

r

 

o

t

h

e

r

s

.

 A

l

s

o

 m

a

k

e

 s

u

r

e

 

t

h

e

 

p

r

o

c

e

du

r

e

,

 w

o

r

k

 m

e

t

h

o

d

 

o

r

 

o

p

e

r

a

t

i

ng

 

t

e

c

hn

i

qu

e

 

u

t

ili

z

e

d

 

d

o

e

n

o

t

 

r

e

nd

e

r

 

t

h

e

 

g

e

n

e

r

a

t

o

r

 

un

s

a

f

e

.

DAN

G

E

R

  Desp

i

t

t

he sa

f

e des

i

gn o

f

 

t

h

i

s genera

t

or

,

 

opera

t

i

ng 

t

h

i

s equ

i

pmen

t

 

i

mpruden

t

l

y

,

 neg

l

e

c

t

i

ng 

i

t

s ma

i

n

t

enan

c

e or be

i

ng 

c

are

l

ess 

c

an 

c

ause 

poss

i

b

l

i

n

j

ury or dea

t

h

.

 Perm

i

t

 on

l

y respons

i

b

l

and 

c

apab

l

e persons 

t

i

ns

t

a

ll

,

 opera

t

e and ma

i

n-

t

a

i

t

h

i

s equ

i

pmen

t

.

  Po

t

en

t

i

a

ll

l

e

t

ha

l

 vo

l

t

ages are genera

t

ed by 

t

hese ma

c

h

i

nes

.

 Ensure a

ll

 s

t

eps are 

t

a

k

en 

t

render 

t

he ma

c

h

i

ne sa

f

e be

f

ore a

tt

emp

t

i

ng 

t

w

or

k

 on 

t

he genera

t

or

.

  Par

t

s o

f

 

t

he genera

t

or are ro

t

a

t

i

ng and/or ho

t

 

dur

i

ng opera

t

i

on

.

 E

x

er

c

i

se 

c

are near runn

i

ng 

genera

t

ors

.

 

  

I

ns

t

a

ll

a

t

i

on mus

t

 a

l

w

ays 

c

omp

l

w

i

t

h app

li

c

ab

l

c

odes

,

 s

t

andards

,

 

l

a

w

s and regu

l

a

t

i

ons

.

  A runn

i

ng genera

t

or g

i

ves o

ff

 

c

arbon mono

x

i

de

,

 

and odor

l

ess

,

 

c

o

l

or

l

ess po

i

son gas

.

 Brea

t

h

i

ng 

i

c

arbon mono

x

i

de 

c

an 

c

ause heada

c

hes

,

 

f

a

t

i

gue

,

 

d

i

z

i

ness

,

 nausea

,

 vom

i

tt

i

ng

,

 

c

on

f

us

i

on

,

 

f

a

i

n

t

i

ng

,

 

s

i

ezures or dea

t

h

.

 GENERAL HAZARDS 

F

o

r

 s

a

f

e

t

r

ea

s

o

n

s

,

 

t

h

e

 m

a

nu

f

a

c

t

u

r

e

r

 

r

e

c

o

mm

e

nd

t

h

a

t

 

t

h

i

e

qu

i

p

-

• 

m

e

n

t

 

b

e

 

i

n

s

t

a

ll

e

d

,

  s

e

r

v

i

c

e

d

 

a

nd

 

r

e

p

a

i

r

e

d

 

b

a

  S

e

r

v

i

c

e

  D

ea

l

e

r

 

o

r

 

o

t

h

e

r

 

c

o

m

p

e

t

e

n

t

,

 

qu

a

li

f

i

e

d

 

e

l

e

c

t

r

i

c

i

a

n

 

o

r

 

i

n

s

t

a

ll

a

t

i

o

n

 

t

e

c

hn

i

c

i

a

n

 w

h

o

 

i

f

a

m

ili

a

r

  w

i

t

h

 

a

pp

li

c

a

b

l

e

 

c

o

d

e

s

,

  s

t

a

nd

a

r

d

a

nd

 

r

e

gu

l

a

t

i

o

n

s

.

 

T

h

e

 

o

p

e

r

a

t

o

r

 

a

l

s

o

  m

u

s

t

 

c

o

m

p

l

y  w

i

t

h

 

a

ll

  s

u

c

h

 

c

o

d

e

s

,

  s

t

a

nd

a

r

d

a

nd

 

r

e

gu

l

a

t

i

o

n

s

.

T

h

e

 

e

ng

i

n

e

 

e

x

h

a

u

s

t

 

f

u

m

e

c

o

n

t

a

i

n

 

c

a

r

bo

n

  m

o

n

o

x

i

d

e

,

  w

h

i

c

h

 

•  

c

a

n

 

b

e

  D

E

ADL

Y

.

 

T

h

i

d

a

ng

e

r

o

u

g

a

s

,

 

i

f

 

b

r

ea

t

h

e

d

 

i

n

  s

u

ff

i

c

i

e

n

t

 

c

o

n

c

e

n

t

r

a

t

i

o

n

s

,

 

c

a

n

 

c

a

u

s

e

 

un

c

o

n

s

c

i

o

u

s

n

e

ss 

o

r

 

e

v

e

n

 

d

ea

t

h

.

 

D

o

 NO

T

 

a

l

t

e

r

 

o

r

 

a

dd

 

t

o

 

t

h

e

 

e

x

h

a

u

s

t

 sys

t

e

o

r

 

d

o

 

a

n

y

t

h

i

ng

 

t

h

a

t

 

m

i

gh

t

 

r

e

nd

e

r

 

t

h

e

 sys

t

e

un

s

a

f

e

 

o

r

 

i

n

 

n

o

n

c

o

m

p

li

a

n

c

e

 w

i

t

h

 

a

pp

li

-

c

a

b

l

e

 

c

o

d

e

a

nd

 s

t

a

nd

a

r

d

s

.

I

n

s

t

a

ll

 

a

 

b

a

tt

e

r

o

p

e

r

a

t

e

d

 

c

a

r

bo

n

  m

o

n

o

x

i

d

e

 

a

l

a

r

i

nd

oo

r

s

,

 

•  

a

cc

o

r

d

i

ng

 

t

o

 m

a

nu

f

a

c

t

u

r

e

r

'

i

n

s

t

r

u

c

t

i

o

n

s

/

r

e

c

o

mm

e

nd

a

t

i

o

n

s

.

A

d

e

qu

a

t

e

,

 

un

ob

s

t

r

u

c

t

e

d

 

f

l

o

o

f

 

c

oo

li

ng

 

a

nd

 

v

e

n

t

il

a

t

i

ng

 

a

i

r

 

i

•  

c

r

i

t

i

c

a

l

 

t

o

 

c

o

rr

e

c

t

 

g

e

n

e

r

a

t

o

r

 

o

p

e

r

a

t

i

o

n

.

 D

o

 

n

o

t

 

a

l

t

e

r

 

t

h

e

 

i

n

s

t

a

l

-

l

a

t

i

o

n

 

o

r

 

p

e

r

m

i

t

 

e

v

e

n

 

p

a

r

t

i

a

l

 

b

l

o

c

k

a

g

e

 

o

f

 

v

e

n

t

il

a

t

i

o

n

 

p

r

o

v

i

s

i

o

n

s

,

 

a

t

h

i

c

a

n

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e

r

i

o

u

s

l

a

ff

e

c

t

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a

f

e

 

o

p

e

r

a

t

i

o

n

 

o

f

 

t

h

e

 

g

e

n

e

r

a

t

o

r

.

 

T

h

e

 

g

e

n

e

r

a

t

o

r

 

MUS

T

 b

e

 

i

ns

t

alle

a

nd op

e

r

a

t

e

d ou

t

doo

r

s on

l

y

.

K

ee

p

 

h

a

nd

s

,

 

f

ee

t

,

 

c

l

o

t

h

i

ng

,

 

e

t

c

.,

 

a

w

a

f

r

o

d

r

i

v

e

 

b

e

l

t

s

,

 

f

a

n

s

,

 

•  

a

nd

 

o

t

h

e

r

 m

o

v

i

ng

 

o

r

 

h

o

t

 

p

a

r

t

s

.

 N

e

v

e

r

 

r

e

m

o

v

e

 

a

n

d

r

i

v

e

 

b

e

l

t

 

o

r

 

f

a

n

 

gu

a

r

d

 w

h

il

e

 

t

h

e

 

un

i

t

 

i

o

p

e

r

a

t

i

ng

.

W

h

e

n

  w

o

r

k

i

ng

 

o

n

 

t

h

i

e

qu

i

p

m

e

n

t

,

 

r

e

m

a

i

n

 

a

l

e

r

t

 

a

t

 

a

ll

 

t

i

m

e

s

.

 

•  

N

e

v

e

r

  w

o

r

k

 

o

n

 

t

h

e

 

e

qu

i

p

m

e

n

t

  w

h

e

n

 

ph

ys

i

c

a

ll

o

r

  m

e

n

t

a

ll

f

a

t

i

gu

e

d

.

I

n

s

p

e

c

t

 

t

h

e

 

g

e

n

e

r

a

t

o

r

 

r

e

gu

l

a

r

l

y

,

 

a

nd

 

c

o

n

t

a

c

t

 

t

h

e

 

n

ea

r

e

s

t

 D

ea

l

e

r

 

•  

f

o

r

 

p

a

r

t

n

ee

d

i

ng

 

r

e

p

a

i

r

 

o

r

 

r

e

p

l

a

c

e

m

e

n

t

.

B

e

f

o

r

e

 

p

e

r

f

o

r

m

i

ng

 

a

n

y m

a

i

n

t

e

n

a

n

c

e

 

o

n

 

t

h

e

 

g

e

n

e

r

a

t

o

r

,

 

d

i

s

c

o

n

-

•  

n

e

c

t

 

i

t

b

a

tt

e

r

c

a

b

l

e

t

o

 

p

r

e

v

e

n

t

 

a

cc

i

d

e

n

t

a

l

 s

t

a

r

t

 

up

.

 D

i

s

c

o

nn

e

c

t

 

t

h

e

 

c

a

b

l

e

 

f

r

o

t

h

e

 

b

a

tt

e

r

p

o

s

t

 

i

nd

i

c

a

t

e

d

 

b

a

 N

E

GA

T

I

V

E

,

 N

E

o

r

 (

f

i

r

s

t

,

 

t

h

e

n

 

r

e

m

o

v

e

 

t

h

e

 

P

OS

I

T

I

V

E

,

 

P

OS 

o

r

 ( + ) 

c

a

b

l

e

.

 W

h

e

n

 

r

e

c

o

nn

e

c

t

i

ng

 

t

h

e

 

c

a

b

l

e

s

,

 

c

o

nn

e

c

t

 

t

h

e

 

P

OS

I

T

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V

E

 

c

a

b

l

e

 

f

i

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s

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t

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N

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GA

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V

E

 

c

a

b

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l

a

s

t

.

N

e

v

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r

 

u

s

e

 

t

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e

 

g

e

n

e

r

a

t

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r

 

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r

 

a

n

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f

 

i

t

p

a

r

t

a

a

 s

t

e

p

.

 S

t

e

pp

i

ng

 

•  

o

n

 

t

h

e

 

un

i

t

 

c

a

n

 s

t

r

e

ss 

a

nd

 

b

r

ea

k

 

p

a

r

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s

,

 

a

nd

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a

r

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s

u

l

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d

a

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g

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Содержание 10 kW Air-cooled

Страница 1: ...20kW Air cooled Automatic Standby Generators DANGER DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY Not intended for use as Primary Power in place of utility or in life support applications LISTED C US...

Страница 2: ...on each indicates follows This symbol points out important safety informa tion that if not followed could endanger per sonal safety and or property of others This symbol points out potential explosion...

Страница 3: ...re Initial Startup 14 2 2 Electrical Checks 14 2 3 Generator Tests Under Load 15 2 4 Checking Automatic Operation 15 2 5 Engine Governor Adjustment 16 2 6 Voltage Regulator Adjustment 16 Section 3 Ope...

Страница 4: ...able codes and standards Install a battery operated carbon monoxide alarm indoors according to manufacturer s instructions recommendations Adequate unobstructed flow of cooling and ventilating air is...

Страница 5: ...ator is installed in accordance with the manufacturer s instructions and recommendations Following proper installa tion do nothing that might alter a safe installation and render the unit in noncompli...

Страница 6: ...rred There is also a System Set LED single cylinder or a Status message on the display V twins that displays when all of the conditions described in the System Set LED section are true 1 3 NEC REQUIRE...

Страница 7: ...ration of the engine s life This engine is certified to operate on Liquid Propane fuel and pipeline Natural Gas The emission control system on the generator consists of the following Fuel Metering Sys...

Страница 8: ...site Base Oil Filter Battery Compartment Fuel Regulator Fuel Inlet back Air Filter Circuit Breakers GFCI Outlet All 17 20kW Control Panel Figure 1 3 14 17 and 20kW V twin GT 990 GT 999 Engine door rem...

Страница 9: ...cent for each 1 000 feet above sea level and also will decrease about 1 percent for each 6 C 10 F above 16 C 60 F ambient temperature Load current values shown for 120 volts are maximum TOTAL values f...

Страница 10: ...talled verify that the fuel pressure NEVER drops below four 4 inches water column for natural gas or 10 inches water column for liquid propane Prior to installation of the generator the installer shou...

Страница 11: ...oor and close the roof 8 Reverse the procedure to convert back to natural gas Figure 1 4 Fuel Selector NOTE Use an approved pipe sealant or joint compound on all threaded fittings to reduce the possib...

Страница 12: ...st four 4 feet of clear ance above the generator three 3 feet of clearance on sides and front and 18 inches of clearance at back of unit Install the unit where rain gutter down spouts roof run off lan...

Страница 13: ...has been demonstrated that a fire within the enclosure will not ignite combustible materials outside the enclosure Annex A Explanatory Material A4 1 4 2 Means of demonstrating compliance are by means...

Страница 14: ...t of the generator should be 36 inches This would include shrubs trees and any kind of vegetation Clearance at the top should be a minimum of 48 inches from any structure overhang or projections from...

Страница 15: ...loding A battery presents a risk of electrical shock and high short circuit current The following pre cautions are to be observed when working on batteries Remove the 7 5A fuse from the generator cont...

Страница 16: ...o the dipstick FULL mark with the recommended oil Do not fill above the FULL mark 5 Check the fuel supply Gaseous fuel lines must have been properly purged and leak tested in accordance with applicabl...

Страница 17: ...o its ON or CLOSED position Loads are now powered by the standby generator 9 Turn ON the load center fed by the transfer switch T1 and T2 10 Connect an accurate AC voltmeter and a frequency meter acro...

Страница 18: ...UNITS NOTE All V twin units DO NOT require an engine governor adjustment due to their design 2 5 3 ADDITIONAL CORROSION PROTECTION Periodically spray all engine linkage parts and brackets with corro...

Страница 19: ...nerator Control Panel ENTER ECS 3 1 2 SETTING THE EXERCISE TIMER This generator is equipped with an exercise timer Once it is set the generator will start and exercise every seven days on the day of t...

Страница 20: ...ys This page can be accessed at any time with several presses of the dedicated Escape key Each press of the Escape key takes you back to the previous menu until the main menu is reached This page disp...

Страница 21: ...seconds Will transfer back when utility returns for 10 consecutive seconds The engine will continue to run until removed from the Manual mode 2 Auto Will start and run if Utility fails for 10 consecut...

Страница 22: ...ystem to automatic operation as outlined in Automatic Transfer Operation section 3 5 SIDE COMPARTMENT V TWIN ONLY FIGURES 3 4 3 5 Local codes may require this compartment to be locked A hasp is provid...

Страница 23: ...Temperature Switches Oil Filter Oil Drain Hose Low Oil Switch HighTemp Switch Loosen NOTE The oil drain hose may be routed in the opposite direction as shown in figure Over Speed Shutdown Alarm 4320...

Страница 24: ...The maintenance counters will be adjusted to the new time and date NOTE Since most maintenance alerts will occur at the same time most have two 2 year intervals only one will appear on the display at...

Страница 25: ...he engine by moving the AUTO OFF MANUAL switch to MANUAL and run until it is thoroughly warmed up Then shut OFF the engine by moving the switch to the OFF position 2 Immediately after the engine shuts...

Страница 26: ...e location of the air cleaner Use the following procedure Figure 4 6 1 Lift the roof and remove the door 2 Turn the worm gear clamp screw counterclockwise to loos en 3 Pull the old filter off the divi...

Страница 27: ...ctrolyte has been known to be harmful to the skin and eyes and to be toxic The electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes It is electrically conductive and corrosive Th...

Страница 28: ...n wrench and tighten the rocker arm jam nut Tighten the jam nut to 174 in lbs torque After tightening the jam nut recheck valve clearance to make sure it did not change Install new valve cover gasket...

Страница 29: ...2 Check the tag on the engine for oil viscosity and classification Verify that the correct recommended oil is used in the engine see the Engine Oil Recommendations section If necessary drain and refi...

Страница 30: ...ING Enclosure louvers X X W BATTERY Remove corrosion ensure dryness X X M Clean and tighten battery terminals X X M Check charge state X R EVERY 6 M Electrolyte level X R EVERY 6 M ENGINE AND MOUNTING...

Страница 31: ...2 Clean re gap or replace plug s 3 Fuel pressure incorrect 3 Confirm fuel pressure to regulator is 10 12 water column 0 36 0 43 psi for LP and 5 7 water column 0 18 0 25 psi for natural gas 4 Fuel sel...

Страница 32: ...to select the the desired screen refer to the Menu System diagram 6 1 1 CHANGING SETTINGS EDIT MENU To change a setting such as display contrast go to the EDIT menu and use the keys to navigate to the...

Страница 33: ...or Other 60 Hz The possible Status messages of the display are as follows Switched Off Time Date Ready to Run Time Date Utility Loss Delay Pausing for X Seconds Cranking Attempt X Running in Exercise...

Страница 34: ...RAL GROUND POWER LEADS AND TRANSFER SWITCH LEADS MUST BE RUN IN TWO DIFFERENT CONDUITS EXCEPTIONS IF THE INSULATION RATING ON ALL WIRING IS RATED FOR 600V AND THE LENGTH OF THE CONDUIT IS 30 ft OR LES...

Страница 35: ...NEUTRAL GROUND UTILITY METER SOCKET POWER LEADS AND TRANSFER SWITCH LEADS MUST BE RUN IN TWO DIFFERENT CONDUITS EXCEPTIONS IF THE INSULATION RATING ON ALL WIRING IS RATED FOR 600V AND THE LENGTH OF T...

Страница 36: ...34 Section 7 Installation Diagrams Air cooled Generators Generator Drawing No 0G8280 D...

Страница 37: ...35 Section 7 Installation Diagrams Air cooled Generators Generator Drawing No 0G8280 D...

Страница 38: ...e neglect improper maintenance or unapproved modifications or the use of counterfeit and or grey market parts not made supplied or approved by Generac You are responsible for contacting a Generac Auth...

Страница 39: ...section 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement poi...

Страница 40: ...Part No 0H4762 Revision A 07 28 09 Printed in U S A...

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