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6

Technical Support

1-800-248-0892

Ext. 2

V.  Installing the Radiator Overflow
Reservoir

1. Remove the two bolts on the ABS/brake bracket on the driver

side fender (Figure 14) and attach the bracket (M) to the  ABS
brake bracket using existing bolts removed.

2. Loosely attach the reservoir (G) to the bracket using bolts (PP),

flat washer (RR), and nuts (TT).

3. Mark the fender at the bottom using the bottom hole on the

reservoir, center punch and drill a 

1

/

4

" hole, being careful no to

drill the tire.  Reattach the reservoir in all three mounting
locations.

4. Pull the overflow hose out of the clamps under the radiator.

Reroute to the bottom of the reservoir.  Cut and attach the hose
using clamp (UU) provided.  Fill the radiator half way with radiator
fluid (Figure 14).

VI.  Checking the Belt

1. Attach the positive battery cable.

2. Check all hardware to be sure that it is secure.

3. Start the engine and observe the belt and pulley for alignment.

NOTE:  DO NOT ENGAGE CLUTCH YET.  Adjust if necessary.

VII.  Installing the Filter

1. Using the provided thread sealant, assemble the bushing (Z)

and relief valve (W) to the brass street tee (EE).  Install a 

1

/

2

"

NPTM x 1/2" tube straight fitting (Y) to the tee (Figure 1).

2. With the arrow pointing in the direction of the flow, assemble

the coelescing filter (H) to the brass tee assembly using the
supplied sealant (Figure 1).  Tighten securely.

3. Securely attach a 

1

/

2

" NPTM x 

1

/

2

" tube straight nipple (AI) to the

port on the coelescing filter (Figure 1).

4. Loosely attach the filter bracket (Q) to the filter using the provided

screws (SS).

5. Find a remote location on the frame or in the rear with enough

clearance to install the filter assembly and use filter bracket as
a template to mark mounting locations.  Remove filter assembly
and drill the mounting hole locations with a 

1

/

4

" bit.

6. Remove the filter from the bracket and install the bracket using

the self tapping bolts (QQ).  Tighten securely (Figure 15).

7. Reattach the filter to the bracket and tighten screws securely

(Figure 15).

Previously

attached

to vehicle

Figure 14

Figure 15

Содержание Air Commander

Страница 1: ...on 1 If the compressor or engine is run without having oil in the compressor then the warranty is void 2 If the belt is misinstalled or the belt does not have the proper tension then the warranty is v...

Страница 2: ...2 T echnical Support 1 800 248 0892 Ext 2 Figure 1 To Air Tank To Keyed Power Source A GG L II JJ DD DD I S S J Y Y EE AI V Y Y Y BB W H CC Z X R AA...

Страница 3: ...ghten securely to the shaft Figure 4 3 Attach the small clamp that came with the clutch using bolt FF and flat washer GG Route the wire through the clamp Figure 3 4 Attach the plate L to the left side...

Страница 4: ...he evacuation line from the front of the manifold to the rear of the manifold Figure 7 4 Remove and replace the idler pulley with the pulley F supplied 5 Attach bracket P and idler pulley back onto th...

Страница 5: ...ler pulley etc 6 Install the new serpentine belt with air B NAPA part 25060945 or without air C NAPA part 25060849 Route the belt per Figure 11 NOTE Figure 11 is without air conditioning 7 Be sure tha...

Страница 6: ...lignment NOTE DO NOT ENGAGE CLUTCH YET Adjust if necessary VII Installing the Filter 1 Using the provided thread sealant assemble the bushing Z and relief valve W to the brass street tee EE Install a...

Страница 7: ...assembly Figure 1 7 The open leg on the cross routes into a 1 2 hose going to the existing air tank Figure 1 Bushing Compressor Fitting Compressor Leader Hose To Air Tank To Check Valve Figure 16 Figu...

Страница 8: ...reduced component life X Wiring the Electrical System 1 The hot lead to the compressor is the black wire on the clutch Cut off the fitting on the end of the black wire and using butt connector ZZ spl...

Страница 9: ...9 T echnical Support 1 800 248 0892 Ext 2...

Страница 10: ...ssistance call 1 800 248 0892 Thank you for purchasing Air Lift Products Mailing Address Street Address AIR LIFT COMPANY AIR LIFT COMPANY P O Box 80167 2727 Snow Rd Lansing MI 48908 0167 Lansing MI 48...

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