Eastwood TIG 200 Скачать руководство пользователя страница 9

9

SETTINGS SELECTION

With the materials selected of which you will be welding you can begin to set up the welder for the specific material.

1. AC/DC

 – The type of current will need to be selected depending on the type of material being welded. For the most part when welding steels the switch

will be set to DC and when welding aluminum the switch will be set to AC.

2. Clearance Effect

 – This step can be omitted if welding in DC. If welding in AC this will need to be set. The more negative the value will result in greater

penetration and less cleaning and the more positive the value will result in less penetration but greater cleaning. For suggested settings refer to the data
chart on the welder.

3. Foot Pedal/Panel Control

 – Determine whether you will be using the switch on the torch or the foot pedal for arc starting and stopping and put the

selector switch in the appropriate position. Note that some connections changes will be necessary also when switching the control type. These connection
changes are covered in the Set-Up section of this manual.

4. Amperage

 – If welding using the switch on the torch to control the arc, set the Output Amperage Knob marked “A” 

(FIG. A)

 located at upper left of the top

panel to an appropriate setting based on the thickness and type of the metal being welded. 

(Refer to Data Chart for actual settings)

. If welding using

the foot pedal to control the arc, it uses the same operation as the panel control but is adjusted on the side of the foot pedal rather than the front panel

(FIG. A)

.

5. Pre Flow

 – This adjustment controls the time (in seconds) that the shielding gas starts to flow before the arc starts.

(Refer to Data Chart for actual settings)

.

6. Post Flow

 – This adjustment controls the time (in seconds) that the shielding gas flows after the arc stops.

(Refer to Data Chart for actual settings)

.

7. Power Switch

 – Once all of the settings have been selected and the torch is assembled and ready to use, the welder can be plugged in and turned on.

8. Shielding Gas Flow 

– Set the Gas Flow Rate to the appropriate value with the Knob located at the left side of the regulator.

SHIELDING GAS FLOW ADJUSTMENT

After connecting your Shielding Gas Regulator, the gas flow rate needs to be adjusted so that the proper amount of Shielding Gas is flowing over your weld. If 
there is too little gas flow there will be porosity in your welds as well as excessive spatter, if there is too much gas flow you will be wasting gas and may affect 
the weld quality. The included regulator has 2 gauges on it; the gauge on the left is your flow rate while the gauge on your right is your tank pressure.

1.

Open your Shielding Gas tank valve all the way.

2.

Adjust the knob on the regulator to ~20 CFH.

3.

Turn on the welder and trigger the torch switch or foot pedal which will start the gas flow.

4.

As you trigger the torch switch or foot pedal, you will notice that as the gas flow starts the needle on the gauge drops to a steady reading. The reading
while flowing is the value you want to read.

5.

The gas flow should be set to 12-21 CFH while flowing depending on the material and thickness being welded. The CFH (Cubic Feet per Hour) scale is the
inside scale in red on your flow gauge. 20 CFH is the most typical flow rate but it may need to be adjusted in some cases depending if there is a slight
breeze or some other instance where additional shielding gas is required to prevent porosity in the weld.

6.

When finished welding remember to close the gas valve on the bottle.

BUILDUP OF GAS CAN INJURE OR KILL! 

Shut off shielding gas supply when not in use.  
Ensure adequate ventilation. Do not weld in confined spaces.  
Always turn your face away from valve outlet when opening cylinder valve.

Содержание TIG 200

Страница 1: ...TIG200 AC DC WELDER INSTRUCTIONS Item 20565...

Страница 2: ...y plan Eastwood will determine whether repair or replacement is the most suitable option to rectify the defect At Eastwood s request the purchaser must return to Eastwood any products claimed defectiv...

Страница 3: ...ts are electrically hot when the welder is on Do not allow these hot parts to come in contact with your bare skin or wet clothing Separate yourself from the welding circuit by using insulating mats to...

Страница 4: ...cific application maintain them and all related components in good condition Keep protective cap in place over valve except when cylinder is in use Use proper equipment procedures and have adequate he...

Страница 5: ...each material to be welded A dedicated fine grit synthetic stone grinding wheel or a Tungsten Sharpener POWER REQUIREMENTS The Eastwood TIG 200 AC DC is Voltage sensing it will automatically operate...

Страница 6: ...actual settings 7 Gas Flow The included regulator limits the shielding gas flow from the bottle and also displays how much gas is left in the bottle The Gas Flow Indicator Gauge is located on the left...

Страница 7: ...ION 1 Locate the Ground Cable and Clamp 2 The Ground Cable connection is located at the far right of the front panel as shown in FIG G With the Key on the connector in the 12 O clock position insert t...

Страница 8: ...ne 1 Shut off the welder 2 Make sure the Tungsten and Torch are sufficiently cooled for handling then loosen and remove the Back Cap then the Collet FIG H and remove the Tungsten from the FRONT of the...

Страница 9: ...hielding gas flows after the arc stops Refer to Data Chart for actual settings 7 Power Switch Once all of the settings have been selected and the torch is assembled and ready to use the welder can be...

Страница 10: ...and gasses released during welding are hazardous Do not breathe fumes that are produced by the welding operation Wear an OSHA approved respirator when welding Always work in a properly ventilated area...

Страница 11: ...tarting point for best results is achieved by holding the tip at a 75 angle Hold the Filler Metal Rod at a 90 angle to the Tungsten Tip FIG J Never allow the Tungsten Tip to touch the welding surface...

Страница 12: ...ormance integrity of the welder Always store the unit in a safe clean and dry environment TORCH MAINTENANCE The Eastwood TIG 200 has a number of consumable parts that will need to be replaced over tim...

Страница 13: ...r to settings chart Check for loose fittings where gas could be leaking Contaminated filler metal Clean filler metal making sure to remove any oil debris or moisture Contaminated base metal Clean base...

Страница 14: ...14 TIG TROUBLESHOOTING...

Страница 15: ...when welding Always work in a properly ventilated area Never weld coated materials including but not limited to cadmium plated galvanized lead based paints ARC RAYS CAN BURN Arc rays produce intense u...

Страница 16: ...llet Body 2 4mm 3 32 12822 TIG 200 Collet 1 6mm 1 16 12824 TIG 200 Collet 2 4mm 3 32 12825 TIG 200 Long Back Cap 12819 TIG 200 Gas Nozzle 9 8mm 3 8 12821 TIG 200 Gas Nozzle 11 2mm 1 2 13953 TIG Access...

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