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9

CARE & MAINTENANCE

•  It is extremely important that the air supply be clean and dry. A separate moisture 

trap, water/oil separator or desiccant system should be used. 

•  The Versa-Cut Plasma Cutter has an internal, built-in “last-chance” moisture 

separator with the outlet port located at the rear underside of the unit (Fig 5). 
This drains automatically whenever the compressed air source is removed.

•  Constantly inspect the torch nozzle for excessive erosion, molten metal accumu-

lation or burning. If damaged, it must be replaced.

•  Before each use, inspect ALL electrical connections, cables, supply line, torch, air 

supply, housing and controls for damage. If any damage or wear is noted,  

DO NOT USE THE UNIT

.

•  Always store the unit in a safe, clean and dry environment.

TORCH MAINTENANCE

The Eastwood Versa-Cut 60 Plasma Cutter has several consumable parts that will need 
to be replaced over time. If wear or slag build up is noticed on any of the torch compo-
nents, replace them immediately to avoid damage to the torch. Worn components will 
also contribute to poor plasma cutting and difficult arc starting. 
See the torch components (Fig 6) exploded view for a reference of all the components 
and the assembly order.

FIG. 5

FIG. 5

FIG. 6

FIG. 6

Automatic  

Moisture Drain

External 

Nozzle

Nozzle

Air 

Diffuser

Electrode

Torch 

Assembly

Seal Ring

Содержание 58221

Страница 1: ...VERSA CUT 60 PLASMA CUTTER ASSEMBLY OPERATING INSTRUCTIONS Item 58221 ...

Страница 2: ...al 1 9 HP Compressor Eastwood XL View Welding Helmet Eastwood Lg View Welding Helmet Eastwood Auto Darkening Helmet Concours 2 HVLP Paint Gun Items not covered under this warranty Consumables unless deemed defective are not covered by the 2 year warranty Abuse neglect and lack of maintenance is not covered under this warranty 1 Year Warranty on Material Workmanship and Defects Eastwood Tools Not I...

Страница 3: ...e V 1 phase 120 VAC 240 VAC 50 60 Hz Maximum Output No Load Voltage V 339V DC Rated Input Current Amps 120V 39 4 Amps 240V 44 5 Amps Output Voltage 120V 88V 92V 240V 88V 104V Output Current Range Amps 120V 20 to 30 Amps 240V 20 to 60 Amps Duty Cycle 120V 60 30 Amps 100 23 Amps 240V 60 60 Amps 100 46 Amps Air Requirements 5 7 CFM 20 60 PSI Maximum Material Thickness 120V 3 16 240V 7 8 Weight 30 86 ...

Страница 4: ...s to you and other persons in the work area Read and understand this instruction manual before using this Eastwood plasma cutting machine Injury or death can occur if safe plasma cutting practices are not followed Safety information is set forth below and throughout this manual Save these instructions for future reference To learn more about welding safety read OSHA Title 29 CFR 1910 available at ...

Страница 5: ...If other persons or pets are in the area of plasma cutting use welding screens to protect bystanders from sparks and arc rays FUMES AND PLASMA CUTTING GASES CAN BE A HEALTH HAZARD Fumes and gasses released during plasma cutting are hazardous Do not breathe fumes that are produced by the plasma cutting operation Prolonged inhalation of plasma cutting fumes above safety exposure limits can injure th...

Страница 6: ...60PSI Usage of a moisture trap is strongly recommended Air is connected via the rear panel mounted 1 4 Female NPT input FIG 1 FIG 1 FIG 2 FIG 2 CONTROL PANEL AND FEATURES FRONT PANEL FIG 1 a Pressure Control Pull out then turn knob to increase or decrease pressure To lock push in b Pressure Gauge Adjust pressure control while air is flowing through the torch to get 60psi c Amperage Control 20A to ...

Страница 7: ... 60 PLASMA CUTTER OVERLOAD PROTECTION The Eastwood Versa Cut 60 Plasma Cutter is equipped with an overload protection This device will protect the Plasma Cutter if the duty cycle is exceeded If the output is exceeded the breaker will trip the AMBER Overtemp Indicator will illuminate and cut off the power supply to the torch although the fan will still run to cool the unit This protection circuit m...

Страница 8: ...ng full penetration Heavy plate is cleanest to start from an edge The free space allows for the arc to steadily come into contact with the material and an easy route for the slag to be evacuated from the cut With practice you will be able to exercise precise control over this extremely powerful device harnessing its energy to create clean precise and intricate cuts in many forms of metal up to 7 8...

Страница 9: ...h use inspect ALL electrical connections cables supply line torch air supply housing and controls for damage If any damage or wear is noted DO NOT USE THE UNIT Always store the unit in a safe clean and dry environment TORCH MAINTENANCE The Eastwood Versa Cut 60 Plasma Cutter has several consumable parts that will need to be replaced over time If wear or slag build up is noticed on any of the torch...

Страница 10: ...ch is fully ON GREEN indicator illuminates Duty Cycle exceeded Plasma Cutter overheated AMBER indicator illuminated Turn Power switch OFF allow Plasma Cutter 15 minutes to cool then re try Plasma Cutter Shuts Off During Use While the Power Switch is On AMBER Indicator Illuminated Plasma Cutter Duty Cycle has been exceeded Turn Power switch OFF allow Plasma Cutter 15 minutes to cool then re try Wat...

Страница 11: ...Cut 60 Instruction Manual 58221Q for proper assembly of torch and consumables Worn or damaged consumables Replace necessary consumables NOTE Always replace the Cutting Tip and Electrode together as a set Poor panel connections on Versa Cut 60 unit Check that all fittings and connections for torch and ground clamp are fully attached to the Plasma Cutter unit Poor ground connection on work piece Che...

Страница 12: ...y Through the Work Piece Improperly installed replacement consumables Refer to Versa Cut 60 Instruction Manual 58221Q for proper assembly of torch and consumables Worn or damaged consumables Replace necessary consumables NOTE Always replace the Cutting Tip and Electrode together as a set Incorrect amperage or air pressure settings Refer to Amperage and Air Pressure Settings chart displayed in the ...

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